String laying device and battery string preparation equipment

By introducing the design of cache platform and gripper components in the battery string laying device, the problem of excessively long battery pack handling path is solved, the efficiency of battery pack laying is improved, and the overall production efficiency is improved.

CN222282039UActive Publication Date: 2024-12-31NINGXIA XN AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202323651591.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-30
Publication Date
2024-12-31
Estimated Expiration
2033-12-30

AI Technical Summary

Technical Problem

In the prior art, the laying efficiency of the battery string is low due to the long transport path during the laying process of the battery cells.

Method used

A string laying device is designed, including a first conveying mechanism, a second conveying mechanism, a conveying mechanism and a cache platform, and the battery cells are alternately transported between the first conveying mechanism and the second conveying mechanism through two side-by-side gripping components. , reduce the handling process and improve efficiency.

Benefits of technology

Through the design of the cache platform and gripper components, the handling path of the battery cells is shortened, the laying efficiency of the battery string is improved, and the production efficiency is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a string laying device and a battery string preparation device, and relates to the technical field of battery assembly production, the string laying device comprises a first conveying mechanism, a second conveying mechanism, a carrying mechanism and a buffer storage platform, the buffer storage platform is arranged between the first conveying mechanism and the second conveying mechanism, the carrying mechanism is provided with two gripper assemblies which are arranged side by side, and the gripper assemblies are arranged on the buffer storage platform. The two gripper assemblies are movably arranged between the first conveying mechanism and the temporary storage platform and between the temporary storage platform and the second conveying mechanism correspondingly, and the two gripper assemblies are used for sequentially and alternately carrying materials on the first conveying mechanism to the temporary storage platform and the second conveying mechanism. The two gripper assemblies are used for alternately and jointly carrying materials on the same transfer path, the same material is carried twice step by step through the temporary storage platform, the material carrying stroke is reduced, and meanwhile the material transferring efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery assembly production, in particular to a battery string laying device and battery string preparation equipment. Background Art

[0002] Photovoltaic modules are formed by interconnecting multiple battery strings. The battery string is formed by laying multiple battery cells in series through welding tapes. During the laying process of the battery string, the welding tapes and battery cells are prepared separately and then laid continuously into battery strings at one end of the conveying mechanism. The welding tapes and battery cells are successively grabbed and participate in the laying of the battery string. In the prior art, the laying of battery cells often uses a manipulator to grab the battery cells from the battery cell conveying channel and place them at the laying station of the battery string to overlap with the welding tapes. When the battery cell conveying channel is far away from the laying station of the battery string, the transportation path of the battery cells is long and the use time is also long, which reduces the laying efficiency of the battery string. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a battery string laying device and a battery string preparation device, which can improve the laying efficiency of the battery strings.

[0004] On the one hand, a string laying device proposed in the present application includes: a first conveying mechanism, a second conveying mechanism, a handling mechanism and a cache platform, wherein the cache platform is arranged between the first conveying mechanism and the second conveying mechanism, and the handling mechanism is provided with two side-by-side arranged gripper assemblies, and the two gripper assemblies are movably arranged between the first conveying mechanism and the cache platform and between the cache platform and the second conveying mechanism, respectively, and the two gripper assemblies are used to alternately transport the material on the second conveying mechanism to the cache platform and the first conveying mechanism in sequence.

[0005] Optionally, the first conveying mechanism and the second conveying mechanism are arranged horizontally side by side, and the two gripper assemblies are arranged side by side above the first conveying mechanism and the second conveying mechanism along a conveying direction perpendicular to the first conveying mechanism and the second conveying mechanism.

[0006] Optionally, the first conveying mechanism and the second conveying mechanism are vertically stacked, and a vertical conveying part is provided at the same end of the first conveying mechanism and the second conveying mechanism, the cache platform is vertically arranged between the two vertical conveying parts, and the two gripper assemblies are vertically movably arranged side by side on one side of the conveying surface of the two vertical conveying parts.

[0007] Optionally, the two gripper assemblies are connected to the same moving drive component, and the moving drive component controls the two gripper assemblies to move synchronously.

[0008] Optionally, the gripper assembly includes: a lifting drive unit and a first gripping unit and a second gripping unit arranged at a driving end of the lifting drive unit, the first gripping unit and the second gripping unit are arranged at intervals to simultaneously grip two materials discharged at intervals.

[0009] Optionally, the driving end of the lifting drive unit is also connected to a third grabbing unit, and the third grabbing unit is elastically connected to one side or both sides of the second grabbing unit, and is used to grab three materials simultaneously with the first grabbing unit and the second grabbing unit, wherein the materials grabbed by the third grabbing unit and the second grabbing unit are stacked up and down.

[0010] Optionally, it also includes a press supply mechanism horizontally arranged at one end of the second conveying mechanism, the press supply mechanism is used to transport the press toward one end close to the second conveying mechanism, and the conveying direction of the second conveying mechanism is opposite to the conveying direction of the press supply mechanism.

[0011] Optionally, it also includes a film supply mechanism horizontally arranged below the press supply mechanism, and the film supply mechanism and the press supply mechanism respectively transport the film and the press, and synchronously transport them to the bottom of the conveying mechanism.

[0012] Optionally, the cache platform is provided with a plurality of adsorption holes arranged in a matrix, and the adsorption holes are used to adsorb and fix materials placed on the cache platform.

[0013] On the other hand, the present application provides a battery string preparation device, comprising any one of the above-mentioned string laying devices, and also including a solder strip supply mechanism arranged at the front side of the laying end of the first conveying mechanism, wherein the solder strip supply mechanism is used to prepare segmented solder strips and migrate the segmented solder strips to the front end of the first conveying mechanism to lay the battery string.

[0014] The technical solution provided by the utility model is that a cache platform is arranged between the first conveying mechanism and the second conveying mechanism, and two gripper assemblies are arranged on the transporting mechanism, the two gripper assemblies respectively transport the battery cells on the second conveying mechanism to the cache platform, and transport the battery cells on the cache platform to the first conveying mechanism to be combined with the welding tape to complete the laying of the battery string on the first conveying mechanism, within the moving stroke of the transporting mechanism, the cache platform is used to transfer the battery cells, and two gripper assemblies are used to transport the same battery cell at multiple times to reduce the single transport stroke of the transporting mechanism, thereby improving the efficiency of battery cell transportation, thereby improving the production efficiency of the battery string equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 This is a structural schematic diagram of a string laying device proposed by the utility model;

[0017] Figure 2 This is a structural schematic diagram of the second string laying device proposed by the utility model;

[0018] Figure 3 It is a structural schematic diagram of the gripper assembly in the utility model;

[0019] Figure 4 This is a schematic structural diagram of the third string laying device proposed in the utility model.

[0020] Wherein, the accompanying drawings are marked as follows:

[0021] 1. First conveying mechanism; 2. Second conveying mechanism; 3. Handling mechanism; 30. Gripper assembly;

[0022] 31. Moving drive component; 32. Lifting drive unit; 33. First grabbing unit; 34. Second grabbing unit; 35. Third grabbing unit; 4. Cache platform; 5. Presser supply mechanism; 6. Diaphragm supply mechanism. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0025] In the first aspect, Figure 1 , Figure 2As shown, a battery string laying device includes: a first conveying mechanism 1, a second conveying mechanism 2, a handling mechanism 3 and a buffer platform 4, the second conveying mechanism 2 is used to convey materials for laying battery strings toward the laying end of the first conveying mechanism 1, the laying end of the first conveying mechanism 1 is used to place welding strips and battery cells to lay battery strings, the buffer platform 4 is arranged between the first conveying mechanism 1 and the second conveying mechanism 2, the handling mechanism 3 is arranged above the first conveying mechanism 1 and the second conveying mechanism 2, and the handling mechanism 3 is provided with two side-by-side gripper assemblies 30, and the two gripper assemblies 30 can be moved respectively It is arranged between the first conveying mechanism 1 and the cache platform 4, and between the cache platform 4 and the second conveying mechanism 2. The two gripper assemblies 30 are used to transport materials used for laying battery strings, and transport the materials on the second conveying mechanism 2 to the cache platform 4 and the first conveying mechanism 1 alternately in turn. The two gripper assemblies 30 work together to grab the materials on the second conveying mechanism 2 to the cache platform 4 and grab the materials on the cache platform 4 to the first conveying mechanism 1 respectively. The two gripper assemblies 30 carry materials alternately, which not only reduces the distance traveled by the materials, but also improves the efficiency of material transfer.

[0026] It should be noted that the materials used for laying the battery strings include battery cells, membranes, welding strips, and adhesive tapes, which are material structures that can be grasped and moved. During the process of laying the battery strings, the gripper assembly 30 can separately move and combine the battery cells, membranes, welding strips, and adhesive tapes to form a continuous battery string.

[0027] In some embodiments, the first conveying mechanism 1 and the second conveying mechanism 2 are horizontally arranged side by side, and the cache platform 4 is horizontally arranged between the first conveying mechanism 1 and the second conveying mechanism 2. Two gripper assemblies 30 are arranged side by side above the first conveying mechanism 1 and the second conveying mechanism 2 along a conveying direction perpendicular to the first conveying mechanism 1 and the second conveying mechanism 2, and are respectively used to grab materials on the second conveying mechanism 2 to the cache platform 4 and to grab materials on the cache platform 4 to the front end of the first conveying mechanism 1, and are combined with other battery string materials to lay out into a battery string. The two gripper assemblies 30 move synchronously. When one of the gripper assemblies 30 transports the material on the second conveying mechanism 2 to the cache platform 4, the other gripper assembly 30 synchronously transports the material on the cache platform 4 to the first conveying mechanism 1. In this way, the two gripper assemblies 30 work together to alternately grab and transport the same material twice to the first conveying mechanism 1, thereby improving the material transportation efficiency.

[0028] In some embodiments, Figure 2As shown, the first conveying mechanism 1 and the second conveying mechanism 2 are vertically stacked, and the same end of the first conveying mechanism 1 and the second conveying mechanism 2 is provided with a vertical conveying part, the buffer platform 4 is vertically arranged between the two vertical conveying parts, and two gripper assemblies 30 are arranged side by side and vertically movable on one side of the conveying surface of the two vertical conveying parts. One of the gripper assemblies 30 respectively transports the materials on the vertical conveying part of the second conveying mechanism 2 to the buffer platform 4, and the other gripper assembly 30 synchronously transports the materials on the buffer platform 4 to the vertical conveying part of the first conveying mechanism 1.

[0029] In some embodiments, the conveying directions of the first conveying mechanism 1 and the second conveying mechanism 2 can be the same or opposite. When the conveying directions of the first conveying mechanism 1 and the second conveying mechanism 2 are opposite, the second conveying mechanism 2 conveys the material along its conveying direction to the front end of the first conveying mechanism 1, and the gripper assembly 30 transfers the material at the end of the conveying direction of the second conveying mechanism 2 to the conveying front end of the first conveying mechanism 1; when the conveying directions of the first conveying mechanism 1 and the second conveying mechanism 2 are the same, the second conveying mechanism 2 is arranged side by side on one side of the first conveying mechanism 1, for conveying materials to the front end of the first conveying mechanism 1, and the cache platform 4 is arranged between the conveying front end of the first conveying mechanism 1 and the conveying rear end of the second conveying mechanism 2, and the gripper assembly 30 transfers the material at the rear end of the second conveying mechanism 2 to the front end of the first conveying mechanism 1, so as to complete the laying of the battery string at the front end of the first conveying mechanism 1.

[0030] In some embodiments, the two gripper assemblies 30 are connected to the same mobile drive component 31, and the mobile drive component 31 controls the synchronous movement of the two gripper assemblies 30. Optionally, the mobile drive component 31 is driven by a screw rod or a synchronous belt, and the two gripper assemblies 30 are connected to the same screw rod transfer end or the same synchronous belt, so that the mobile drive component 31 can use the same drive to drive the two gripper assemblies 30 at the same time.

[0031] Specifically, Figure 3 As shown, the gripper assembly 30 includes: a lifting drive part 32 and a first gripping unit 33 and a second gripping unit 34 arranged at the driving end of the lifting drive part 32. The first gripping unit 33 and the second gripping unit 34 are arranged at intervals and are used to simultaneously grab two spaced materials. When the battery string is laid, two different materials are grabbed at the same time to be combined with other materials at the front end of the first conveying mechanism 1 at the same time.

[0032] For example, the first gripping unit 33 and the second gripping unit 34 respectively grip the battery cells and the presses, and the battery cells and the presses are laid out on the second conveying mechanism 2 at intervals. One of the gripper assemblies 30 simultaneously transports the battery cells and the presses from the second conveying mechanism 2 to the cache platform 4, and the other gripper assembly 30 simultaneously transports them from the cache platform 4 to the first conveying mechanism 1 to be combined with the welding strips and laid out as battery strings.

[0033] In some embodiments, the driving end of the lifting drive unit 32 is also provided with a third grabbing unit 35, which is elastically connected to one side or both sides of the second grabbing unit 34, and is used to grab three materials simultaneously with the first grabbing unit 33 and the second grabbing unit 34, wherein the materials grabbed by the third grabbing unit 35 and the second grabbing unit 34 are stacked up and down.

[0034] As an example, the material used for laying the battery string also includes a diaphragm, which is placed on the outermost side of the battery string, the first grasping unit 33 is used to grasp the battery cell, the second grasping unit 34 is used to grasp the press, and the third grasping unit 35 is used to grasp the diaphragm, the press and the battery cell are arranged at intervals, the diaphragm and press grasped by the second grasping unit 34 and the third grasping unit 35 are placed together on another battery cell adjacent to the battery cell grasped by the first grasping unit 33, and the press is placed above the diaphragm to position the previous group of welding strips and diaphragms placed on the battery cell, and simultaneously lay the next group of new battery cells, thereby further improving the laying efficiency of the battery string.

[0035] In some embodiments, Figure 4 As shown, the string laying device also includes a press supply mechanism 5 horizontally arranged at one end of the second conveying mechanism 2, and the press supply mechanism 5 is used to transport the press to the end close to the second conveying mechanism 2, wherein the conveying direction of the second conveying mechanism 2 is opposite to the conveying direction of the press supply mechanism 5, and the press at the conveying end of the press supply mechanism 5 and the battery cell at the conveying end of the second conveying mechanism 2 are spaced apart, and the first gripping unit 33 and the second gripping unit 34 in the gripper assembly 30 are used to simultaneously grip the battery cells and presses that are spaced apart.

[0036] In some embodiments, the string laying device also includes a membrane supply mechanism 6 horizontally arranged below the press supply mechanism 5. The membrane supply mechanism 6 and the press supply mechanism 5 convey in the same direction, and the conveyed membrane is placed correspondingly below each press, so that the membrane and the press are synchronously transported to the bottom of the conveying mechanism 3, so that the gripper assembly 30 can synchronously grasp the membrane and the press as well as the battery cell spaced apart from the press, and convey them to the laying end of the first conveying mechanism 1 to participate in the laying of the battery string.

[0037] Specifically, a plurality of adsorption holes arranged in a matrix are provided on the surface of the cache platform 4 for adsorbing and positioning the materials placed on the cache platform 4 .

[0038] In the second aspect, the utility model also proposes a battery string preparation device, comprising any one of the above-mentioned string laying devices, and also comprising a solder strip supply mechanism arranged at the front side of the laying end of the first conveying mechanism 1, wherein the solder strip supply mechanism is used to prepare segmented solder strips, and migrate the segmented solder strips to the front end of the first conveying mechanism 1 to cooperate with the gripper assembly 30 to lay the battery string at the front end of the first conveying mechanism 1.

[0039] It should be noted that, for those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure mark in the claims should not be regarded as limiting the claims involved.

[0040] The present invention uses specific examples to illustrate the principle and implementation of the present invention. The above examples are only used to help understand the method and core idea of ​​the present invention. At the same time, for those skilled in the art, according to the idea of ​​the present invention, there will be changes in the specific implementation and application scope. In summary, the content of this specification should not be understood as limiting the present invention.

Claims

1. A string laying device, characterized in that: include: A first conveying mechanism (1), a second conveying mechanism (2), a handling mechanism (3) and a buffer platform (4), wherein the buffer platform (4) is arranged between the first conveying mechanism (1) and the second conveying mechanism (2), and the handling mechanism (3) is provided with two gripper assemblies (30) arranged side by side, and the two gripper assemblies (30) are respectively movably arranged between the first conveying mechanism (1) and the buffer platform (4), and between the buffer platform (4) and the second conveying mechanism (2), and the two gripper assemblies (30) are used to alternately carry materials on the second conveying mechanism (2) to the buffer platform (4) and the first conveying mechanism (1) in sequence.

2. The string laying device according to claim 1, characterized in that: The first conveying mechanism (1) and the second conveying mechanism (2) are arranged horizontally side by side, and the two gripper assemblies (30) are arranged side by side above the first conveying mechanism (1) and the second conveying mechanism (2) along a conveying direction perpendicular to the first conveying mechanism (1) and the second conveying mechanism (2).

3. The string laying device according to claim 1, characterized in that: The first conveying mechanism (1) and the second conveying mechanism (2) are vertically stacked, and a vertical conveying portion is provided at the same end of the first conveying mechanism (1) and the second conveying mechanism (2), the buffer platform (4) is vertically arranged between the two vertical conveying portions, and the two gripper assemblies (30) are arranged side by side and vertically movably on one side of the conveying surface of the two vertical conveying portions.

4. The string laying device according to claim 2 or 3, characterized in that: The two gripper assemblies (30) are connected to the same moving drive component (31), and the moving drive component (31) controls the two gripper assemblies (30) to move synchronously.

5. The string laying device according to claim 1, characterized in that: The gripper assembly (30) comprises: a lifting drive unit (32) and a first gripping unit (33) and a second gripping unit (34) arranged at the driving end of the lifting drive unit (32); the first gripping unit (33) and the second gripping unit (34) are arranged at intervals and are used to simultaneously grip two materials discharged at intervals.

6. The string laying device according to claim 5, characterized in that: The driving end of the lifting drive unit (32) is also connected to a third grabbing unit (35), and the third grabbing unit (35) is elastically connected to one side or both sides of the second grabbing unit (34) and is used to grab three materials simultaneously with the first grabbing unit (33) and the second grabbing unit (34), wherein the materials grabbed by the third grabbing unit (35) and the second grabbing unit (34) are stacked up and down.

7. The string laying device according to claim 1, characterized in that: It also includes a press supply mechanism (5) horizontally arranged at one end of the second conveying mechanism (2), and the press supply mechanism (5) is used to transport the press toward the end close to the second conveying mechanism (2), and the conveying direction of the second conveying mechanism (2) is opposite to the conveying direction of the press supply mechanism (5).

8. The string laying device according to claim 7, characterized in that: It also includes a film supply mechanism (6) horizontally arranged below the press supply mechanism (5), and the film supply mechanism (6) and the press supply mechanism (5) respectively transport the film and the press, and synchronously transport them to the bottom of the transport mechanism (3).

9. The string laying device according to claim 1, characterized in that: The cache platform (4) is provided with a plurality of adsorption holes arranged in a matrix, and the adsorption holes are used to adsorb and fix materials placed on the cache platform (4).

10. A battery string preparation device, characterized in that: It comprises the string laying device as described in any one of claims 1 to 9, and also comprises a solder strip supply mechanism arranged at the front side of the laying end of the first conveying mechanism (1), the solder strip supply mechanism is used to prepare segmented solder strips and transfer the segmented solder strips to the front end of the first conveying mechanism (1) to lay the battery string.