PCB open circuit repairing device
Through the PCB circuit breaking repair device that works in conjunction with the hydraulic cylinder device and the display controller, the problems of low efficiency and safety hazards of traditional repair methods are solved, and efficient and safe PCB circuit breaking repair is achieved.
Patent Information
- Application Number
- CN202420463466.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-11
AI Technical Summary
Traditional PCB circuit breaker repair methods are inefficient and have safety risks. They rely on manual operations and are difficult to ensure the quality and safety of repairs.
A PCB circuit breaking repair device including slide rails, sliding seats, hydraulic cylinder devices and display controllers is designed to achieve accurate movement and positioning of the placement seats through hydraulic cylinder devices, avoiding the operator's direct contact with dangerous areas, and remotely using the display controller Control the automatic positioning of the repairer to improve repair efficiency and reduce errors.
The precise exposure of the PCB circuit to the observation range of the magnifying glass is achieved, which improves the repair efficiency, reduces errors, and avoids the operator from contacting dangerous areas through remote control, improving the safety and stability of the repair process.
Smart Images
Figure CN222283576U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of PCB circuit breaker repair equipment, in particular to a PCB circuit breaker repair device. Background Art
[0002] PCB (Printed Circuit Board) is an indispensable part of modern electronic devices, used to connect and support various electronic components. However, during the production and use process, due to various reasons such as production defects, harsh use environment, equipment aging, etc., PCB may have faults such as short circuits, causing the equipment to not work properly. In order to solve this problem, PCB repair is needed.
[0003] The traditional PCB circuit breaker repair process often relies on manual operation. Repair personnel need to use tools such as magnifying glasses to observe the circuits on the circuit board, and then manually use repair tools to repair it. This method is not only inefficient, but also the quality and stability of the repair results cannot be guaranteed due to the different skill levels and experience of operators. In addition, since the circuits on the PCB are dense and complex, the operator may come into contact with possible dangerous areas during the repair process, posing a safety hazard.
[0004] In order to overcome the shortcomings of traditional repair methods and improve repair efficiency and safety, the utility model proposes a PCB circuit breaker repair device. Utility Model Content
[0005] The purpose of the utility model is to provide a PCB circuit breaker repairing device to solve the problems in the above technical background.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PCB circuit breaker repair device, comprising a base and a repair mechanism arranged on the base, the repair mechanism comprising a frame, a repair electrical box, a magnifying glass arranged on the frame through an adjusting arm, a repairer arranged on the frame through a hydraulic cylinder device 1, and a display controller electrically connected to the hydraulic cylinder device 1, the magnifying glass and the repair electrical box, the frame comprising a fixed arm arranged on the base and a support arm at the top of the fixed arm, a slide rail is arranged on the base and at the bottom of the support arm, the slide rail is connected to a sliding seat, a hydraulic cylinder device 2 for pushing the sliding seat is arranged on one side of the fixed arm, the hydraulic cylinder device 1 and the adjusting arm are both arranged on one side of the sliding seat, and a placement seat is arranged on the base, a placement slot is opened on the placement seat, and a hydraulic cylinder device 3 electrically connected to the display controller is arranged on one side of the placement seat of the base, and the output end of the hydraulic cylinder device 3 is connected to one side of the placement seat.
[0007] In some embodiments of the utility model: the bottom of the placement groove is connected to an adjustment slide groove, an adjustment slider is slidably connected in the adjustment slide groove, a threaded screw rod is threadedly connected to one side of the placement seat, and one end of the threaded screw rod abuts against the adjustment slider.
[0008] In some embodiments of the utility model: an extension block is provided on one side of the sliding seat, the bottom of the extension block is located above the placement seat, and a through groove is provided on one side of the extension block, a partition is provided in the middle of the through groove, the hydraulic cylinder device 1 is provided on the partition, and the output end of the hydraulic cylinder device 1 passes through the partition and is connected to the repairer.
[0009] In some embodiments of the utility model: a through rod is also provided in the through groove, one end of the through rod is connected to the bottom of the partition, the through rod is slidably connected to a sliding block, and the repairer is slidably connected to the through rod via the sliding block.
[0010] In some embodiments of the utility model: the sliding seat is provided with an extension arm above the extension block, one end of the adjustment arm is connected to one end of the extension arm, a reinforcing rib is connected to one side of the extension block, and the other end of the reinforcing rib is connected to the bottom of one end of the extension arm.
[0011] In some embodiments of the present utility model: the display controller and the repairing electric box are arranged on a side away from the hydraulic cylinder device three, and the repairing electric box is electrically connected to the repairer through a wire.
[0012] In some embodiments of the utility model: a wire groove connected to the through groove is provided in the sliding seat, the wire passes through the wire groove and is electrically connected to the repairer, and a section of the wire located in the through groove is limited on one side of the through groove by a wire sleeve.
[0013] In summary, the utility model has the following beneficial effects:
[0014] The utility model is provided with a slide rail, a sliding seat, a hydraulic cylinder device 2, a placement seat and a hydraulic cylinder device 3. The coordinated work of the hydraulic cylinder device 2 and the hydraulic cylinder device 3 can realize the precise movement and positioning of the placement seat, expose its PCB circuit within the observation range of the magnifying glass, and remote control through a display controller can avoid the operator from directly contacting possible dangerous areas, thereby greatly improving the repair efficiency. Specifically, the hydraulic cylinder device 2 pushes the sliding seat to move on the slide rail, and the hydraulic push cylinder 3 drives the placement seat to move. The combination of the two realizes automatic positioning of the repairer and reduces errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] 1. Figure 1 It is the front view of the utility model;
[0016] 2. Figure 2 for Figure 1 A section view in FIG.
[0017] 3. Figure 3 It is a schematic diagram of the structure of the placement seat in the utility model.
[0018] In the figure: 1. base; 2. fixed arm; 3. support arm; 4. slide rail; 5. hydraulic cylinder device 2; 6. sliding seat; 7. threaded rod; 8. extension arm; 9. reinforcing rib; 10. adjustment arm; 11. placement slot; 12. magnifying glass; 13. extension block; 14. repair electrical box; 15. display controller; 16. placement seat; 17. repairer; 18. hydraulic cylinder device 1; 19. partition; 20. cable harness; 21. cable trough; 22. sliding block; 23. hydraulic cylinder device 3; 24. adjustment slide slot; 25. adjustment slider; 26. through rod. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, other embodiments obtained by ordinary technicians in this field without creative work are all within the scope of protection of the utility model.
[0020] The utility model provides the following technical solutions: Figure 1-3As shown, a PCB circuit breaker repair device includes a base 1 and a repair mechanism arranged on the base 1, the repair mechanism includes a frame, a repair electric box 14, a magnifying glass 12 arranged on the frame through an adjusting arm 10, a repairer 17 arranged on the frame through a hydraulic cylinder device 18, and a display controller 15 electrically connected to the hydraulic cylinder device 18, the magnifying glass 12 and the repair electric box 14, the frame includes a fixed arm 2 arranged on the base 1 and a support arm 3 on the top of the fixed arm 2, a slide rail 4 is arranged on the base 1 and at the bottom of the support arm 3, the slide rail 4 is connected to a sliding seat 6, a hydraulic cylinder device 2 5 for pushing the sliding seat 6 is arranged on one side of the fixed arm 2, the hydraulic cylinder device 1 18 and the adjusting arm 10 are both arranged on one side of the sliding seat 6, and a placement seat 16 is arranged on the base 1, a placement slot 11 is opened on the placement seat 16, and a hydraulic cylinder device 3 23 electrically connected to the display controller 15 is arranged on one side of the placement seat 16 of the base 1, and the output end of the hydraulic cylinder device 3 23 is connected to one side of the placement seat 16. The utility model is provided with a slide rail 4, a sliding seat 6, a hydraulic cylinder device 2 5, a placement seat 16 and a hydraulic cylinder device 3 23. The coordinated work of the hydraulic cylinder device 2 5 and the hydraulic cylinder device 3 23 can realize the precise movement and positioning of the placement seat 16, and expose its PCB circuit within the observation range of the magnifying glass 12. Remote control through the display controller 15 can avoid the operator from directly contacting the possible dangerous area, thereby greatly improving the repair efficiency. Specifically, the hydraulic cylinder device 2 5 pushes the sliding seat 6 to move on the slide rail 4, and the hydraulic push cylinder 3 drives the placement seat 16 to move. The combination of the two realizes the automatic positioning of the repairer 17 and reduces the error.
[0021] In some embodiments of the present invention, the bottom of the placement groove 11 is connected to an adjustment slot 24, an adjustment slider 25 is slidably connected in the adjustment slot 24, a threaded screw rod 7 is threadedly connected to one side of the placement seat 16, and one end of the threaded screw rod 7 contacts the adjustment slider 25. The present invention enhances the positioning and fixing of the PCB board by providing the adjustment slot 24, the adjustment slider 25 and the tightening screw.
[0022] In some embodiments of the utility model: an extension block 13 is provided on one side of the sliding seat 6, the bottom of the extension block 13 is located above the placement seat 16, and a through groove is provided on one side of the extension block 13, a partition 19 is provided in the middle of the through groove, a hydraulic cylinder device 18 is provided on the partition 19, and the output end of the hydraulic cylinder device 18 passes through the partition 19 and is connected to the repairer 17.
[0023] In some embodiments of the utility model: a through rod 26 is also provided in the through groove, one end of the through rod 26 is connected to the bottom of the partition 19, the through rod 26 is slidably connected to the sliding block 22, and the repairer 17 is slidably connected to the through rod 26 through the sliding block 22.
[0024] In some embodiments of the utility model: the sliding seat 6 is provided with an extension arm 8 above the extension block 13, one end of the adjustment arm 10 is connected to one end of the extension arm 8, a reinforcing rib 9 is connected to one side of the extension block 13, and the other end of the reinforcing rib 9 is connected to the bottom of one end of the extension arm 8.
[0025] In some embodiments of the present utility model: the display controller 15 and the repairing electric box 14 are arranged on a side away from the hydraulic cylinder device three 23, and the repairing electric box 14 is electrically connected to the repairer 17 through a wire.
[0026] In some embodiments of the utility model: a wire groove 21 communicating with the through groove is provided in the sliding seat 6, the wire passes through the wire groove 21 and is electrically connected to the repairer 17, and a section of the wire located in the through groove is limited on one side of the through groove by a wire harness sleeve 20.
[0027] The use of the PCB circuit breaker repair device of the utility model is as follows:
[0028] First, place the PCB board to be repaired in the placement groove 11 on the placement seat 16, adjust the threaded screw rod 7 according to the size and thickness of the PCB board, so that one end of it contacts the adjusting slider 25, ensure that the PCB board is firmly placed in the placement groove 11, start the repair device, turn on the repair power box 14 and the display controller 15, ensure that all systems operate normally, position the PCB board, use the hydraulic cylinder device three 23 to adjust the position of the PCB board, use the hydraulic cylinder device two 5 to adjust the position of the placement seat 16, the hydraulic cylinder device two 5 starts to work, push the sliding seat 6 to move on the slide rail 4, so that the repairer 17 is aligned with the broken circuit part on the PCB board, and the broken circuit part to be repaired is within the observation range of the magnifying glass 12. Through the display controller 15, observe the position of the broken circuit on the PCB board, fine-tune the position of the placement seat 16 as needed, ensure that the repairer 17 can accurately align with the broken circuit, perform the repair operation, and remotely control the hydraulic cylinder device one 18 through the display controller 15 to move the repairer 17 to perform the repair action. During the entire repair process, the operator can monitor the repair status in real time through the display controller 15, and adjust the hydraulic cylinder device 2 5 and the hydraulic cylinder device 3 23 as needed to ensure that the repairer 17 is always accurately aligned with the broken circuit part to complete the repair. Once the broken circuit is successfully repaired, the repairer 17 will automatically stop working. The operator can confirm the repair effect through the display controller 15 and make necessary subsequent adjustments or tests.
[0029] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A PCB circuit breaker repair device, comprising a base and a repair mechanism arranged on the base, wherein the repair mechanism comprises a frame, a repair electric box, a magnifying glass arranged on the frame through an adjusting arm, a repairer arranged on the frame through a hydraulic cylinder device, and a display controller electrically connected to the hydraulic cylinder device, the magnifying glass and the repair electric box, characterized in that: The frame includes a fixed arm arranged on the base and a supporting arm on the top of the fixed arm, a slide rail is arranged on the base and at the bottom of the supporting arm, the slide rail is connected to a sliding seat, a hydraulic cylinder device 2 for pushing the sliding seat is arranged on one side of the fixed arm, the hydraulic cylinder device 1 and the adjusting arm are both arranged on one side of the sliding seat, and a placement seat is arranged on the base, a placement slot is opened on the placement seat, and a hydraulic cylinder device 3 electrically connected to the display controller is arranged on one side of the placement seat of the base, and the output end of the hydraulic cylinder device 3 is connected to one side of the placement seat, 2. A PCB circuit breaker repair device according to claim 1, characterized in that: The bottom of the placement groove is connected to an adjusting slide groove, and an adjusting slider is slidably connected in the adjusting slide groove. A threaded screw rod is threadedly connected to one side of the placement seat, and one end of the threaded screw rod abuts against the adjusting slider.
3. A PCB circuit breaker repairing device according to claim 1, characterized in that: An extension block is provided on one side of the sliding seat, the bottom of the extension block is located above the placement seat, and a through groove is provided on one side of the extension block, a partition is provided in the middle of the through groove, the hydraulic cylinder device 1 is provided on the partition, and the output end of the hydraulic cylinder device 1 passes through the partition and is connected to the repairer.
4. A PCB circuit breaker repairing device according to claim 3, characterized in that: A through rod is also arranged in the through groove, one end of the through rod is connected to the bottom of the partition, the through rod is slidably connected to a sliding block, and the repairer is slidably connected to the through rod via the sliding block.
5. A PCB circuit breaker repairing device according to claim 3, characterized in that: The sliding seat is provided with an extension arm above the extension block, one end of the adjustment arm is connected to one end of the extension arm, one side of the extension block is connected with a reinforcing rib, and the other end of the reinforcing rib is connected to the bottom of one end of the extension arm.
6. A PCB circuit breaker repairing device according to claim 3, characterized in that: The display controller and the repairing electric box are arranged on a side away from the hydraulic cylinder device 3, and the repairing electric box is electrically connected to the repairer through a wire.
7. A PCB circuit breaker repairing device according to claim 6, characterized in that: The sliding seat is provided with a wire groove communicated with the through groove, the wire passes through the wire groove and is electrically connected to the repairer, and a section of the wire located in the through groove is limited on one side of the through groove by a wire sleeve.