Transportation turnover machine for prefabricated fair-faced concrete wallboards

Abstract

The utility model relates to the technical field of mechanical equipment, in particular to a prefabricated fair-faced concrete wallboard transportation turnover machine which is used for solving the problems that in the prior art, construction transportation and construction efficiency of indoor prefabricated fair-faced concrete wallboards is low, the wallboards are prone to being damaged in the transportation process, and construction cost is high. Comprising a movable base, a mounting base and a turnover assembly, one end of the movable base is hinged to one end of the mounting base, the turnover assembly is fixedly mounted between the movable base and the mounting base, a telescopic assembly is mounted at one end of the mounting base, and a first limiting plate is fixedly mounted at the other end of the mounting base; a second limiting plate is fixedly mounted at the end, away from the mounting base, of the telescopic assembly, and the moving base, the mounting base, the telescopic assembly and the overturning assembly are all electrically connected with a controller.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a prefabricated plain concrete wall panel transportation and turnover machine. Background Art

[0002] Currently, prefabricated exposed concrete wall panels are widely used in outdoor scenes as innovative materials in the construction field. Their installation and transportation processes are usually completed efficiently with the help of forklifts. However, when the construction environment is transferred to indoor spaces, this advantage faces significant challenges. Due to the particularity of the indoor environment - compact space and limited floor load-bearing capacity, the transportation and installation of prefabricated exposed concrete wall panels become particularly complex and difficult.

[0003] In view of the limitations of indoor construction, the existing conventional practice often relies on homemade simple transport racks for manual handling, which is not only labor-intensive but also inefficient, significantly increasing the time cost of the project. At the same time, the wall panel erection process mostly uses a combination of electric hoists and island chains, which is cumbersome to operate and further exacerbates the difficulty of transportation.

[0004] What is particularly important is that exposed concrete wall panels are known for their one-time formed decorative surface, that is, their final decorative effect is determined when they leave the factory. This means that in the subsequent transportation and installation process, any form of bumps and damage must be strictly avoided, because any slight flaws will lead to irreparable decorative effects, thereby causing high repair or replacement costs, which undoubtedly places extremely high demands on the construction process.

[0005] In summary, the existing indoor prefabricated plain concrete wall panel transportation and installation methods have significant problems such as difficulty in transportation, low efficiency and high cost. There is an urgent need for a more efficient, safe and cost-controllable solution to meet the special needs of the indoor construction environment. Utility Model Content

[0006] In view of the defects in the prior art, the utility model provides a prefabricated plain concrete wall panel transportation and turning machine, which is used to solve the problems of low construction transportation and construction efficiency of indoor prefabricated plain concrete wall panels in the prior art, easy damage of wall panels during transportation, and high construction cost.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a prefabricated plain concrete wall panel transport and flipping machine, comprising: a mobile base, a mounting base and a flipping assembly, one end of the mobile base is hinged to one end of the mounting base, the flipping assembly is fixedly installed between the mobile base and the mounting base, a telescopic assembly is installed at one end of the mounting base, and a first limit plate is fixedly installed at the other end, a second limit plate is fixedly installed at one end of the telescopic assembly away from the mounting base, and the mobile base, the mounting base, the telescopic assembly and the flipping assembly are all electrically connected to a controller.

[0008] With such an arrangement, the mutual cooperation of the mobile base, the installation base, the first limit plate, the second limit plate, the flip assembly and the telescopic assembly can achieve the effect of automatic transportation and installation of wall panels, thereby improving the construction efficiency of indoor installation of wall panels, and the wall panels are not easily damaged during transportation and installation, thereby reducing construction costs.

[0009] Furthermore, the flip assembly is configured as a first hydraulic cylinder, one end of the first hydraulic cylinder is hinged to the movable base, and the other end of the first hydraulic cylinder is hinged to the mounting base.

[0010] Furthermore, the telescopic assembly includes a second hydraulic cylinder and a telescopic plate, a sliding groove is opened at one end of the mounting base away from the first limiting plate, the second hydraulic cylinder is fixedly installed in the sliding groove, the telescopic plate is slidably connected in the sliding groove, and the second limiting plate is fixedly connected to one end of the telescopic plate away from the mounting base.

[0011] Furthermore, a fixed rod is fixedly mounted on one end of the movable base, a rotating cylinder is fixedly mounted on one end of the mounting base, and the rotating cylinder is rotatably mounted on the fixed rod.

[0012] Furthermore, a rotation groove is formed at one end of the movable base, the fixing rod is fixedly installed in the rotation groove, and the top surface of the movable base abuts against the bottom surface of the mounting base when the mounting base is in a horizontal position.

[0013] Furthermore, a support column is fixedly mounted on the movable base, and the top surface of the support column abuts against the bottom surface of the mounting base when the mounting base is in a horizontal position.

[0014] Furthermore, a first groove is formed on the top surface of the mounting base, and a first roller is rotatably mounted in the first groove.

[0015] Furthermore, the facing surfaces of the first limiting plate and the second limiting plate are both provided with second grooves, and second rollers are fixedly installed in the second grooves.

[0016] Furthermore, a baffle is hinged on the second limiting plate, and the baffle is perpendicular to the second limiting plate.

[0017] Furthermore, the first limiting plate is tilted at one end away from the mounting base, and the length of a side close to the wall panel is shorter than the length of a side away from the wall panel.

[0018] The beneficial effects of this embodiment are as follows:

[0019] 1. Through the cooperation of the mobile base, the installation base, the first limit plate, the second limit plate, the flip assembly and the telescopic assembly, the effect of automatic transportation and installation of the wall panels is achieved, thereby improving the construction efficiency of indoor installation of wall panels, and the wall panels are not easily damaged during transportation and installation, thereby reducing the construction cost;

[0020] 2. Through the cooperation of the mobile base, the mounting base, the rotating cylinder, the fixing rod, the motor and the rotating rod, the effect of rotating the mounting base is achieved, which makes it easier to erect the wall panel vertically, saves manpower, and improves the construction efficiency;

[0021] 3. Through the mutual cooperation of the first passing wheel, the second roller, the first limit plate, the second limit plate and the mounting base, the friction coefficient between the wall panel and the mounting base, the first limit plate and the second limit plate is reduced, thereby reducing the heat and wear generated by friction and extending the overall service life of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the use state of the prefabricated plain concrete wall panel transport and turning machine according to the embodiment of the utility model;

[0023] Figure 2 The prefabricated clear water concrete wall panel transport turning machine of the utility model embodiment Figure 1 The enlarged schematic diagram of point A in the middle;

[0024] Figure 3 The prefabricated clear water concrete wall panel transport turning machine of the utility model embodiment Figure 1 The enlarged schematic diagram of point B in the middle;

[0025] Figure 4 It is a top view of the prefabricated plain concrete wall panel transport and turning machine according to an embodiment of the utility model.

[0026] Among them, the mobile base 1, the controller 11, the mounting base 21, the first limit plate 22, the first roller 23, the second roller 24, the rotating cylinder 25, the fixed rod 26, the rotating rod 32, the telescopic plate 41, the second limit plate 42, and the baffle 43. DETAILED DESCRIPTION

[0027] The specific embodiments of the present invention will be described in detail below. It should be noted that the embodiments described here are only for illustration and are not intended to limit the present invention. In the following description, a large number of specific details are set forth in order to provide a thorough understanding of the present invention. However, it is obvious to those of ordinary skill in the art that these specific details do not have to be adopted to implement the present invention. In other examples, in order to avoid confusing the present invention, known circuits, software or methods are not specifically described.

[0028] Throughout the specification, references to "one embodiment", "an embodiment", "an example" or "an example" mean that a particular feature, structure or characteristic described in conjunction with the embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "in one embodiment", "in an embodiment", "an example" or "an example" appearing in various places throughout the specification do not necessarily refer to the same embodiment or example. In addition, particular features, structures or characteristics may be combined in one or more embodiments or examples in any suitable combination and / or sub-combination. In addition, it should be understood by those of ordinary skill in the art that the illustrations provided herein are for illustrative purposes and that the illustrations are not necessarily drawn to scale.

[0029] See also Figure 1 and Figure 4 The utility model provides an embodiment of a prefabricated plain concrete wall panel transport and flipping machine, comprising: a mobile base 1, a mounting base 21 and a flipping assembly, one end of the mobile base 1 is hinged to one end of the mounting base 21, and the flipping assembly is fixedly installed between the mobile base 1 and the mounting base 21, one end of the mounting base 21 is installed with a telescopic assembly, and the other end is fixedly installed with a first limiting plate 22, and the end of the telescopic assembly away from the mounting base 21 is fixedly installed with a second limiting plate 42. When in use, the wall panel is placed on the mounting base 21, and the length for placing the wall panel can be extended by the telescopic assembly, which is convenient for smooth operations such as placing and removing the wall panel; and through the mutual cooperation of the first limiting plate 22 and the second limiting plate 42, the wall panel is clamped after being placed to avoid separation of the wall panel from the mounting base 21 and damage to the wall panel, thereby reducing the construction cost. During transportation, the installation base 21 is placed horizontally on the mobile base 1, and the transportation work is completed through the mobile base 1; during installation, the flip assembly is started again to rotate the installation base 21 90° to be perpendicular to the mobile base 1, that is, the wall panel is placed on the wall side for easy installation, thereby improving the construction efficiency of indoor wall panel installation. In this embodiment, the mobile base 1, the installation base 21, the telescopic assembly and the flip assembly are all electrically connected to the controller 11 for controlling the normal operation of the entire device.

[0030] See also Figure 1In this embodiment, the flip assembly is configured as a first hydraulic cylinder 32, one end of the first hydraulic cylinder 32 is hinged on the movable base 1, and the other end is hinged on the mounting base 21. When in use, the first hydraulic cylinder 32 is started, and the mounting base 21 is pushed by the telescopic end of the first hydraulic cylinder 32, so that the mounting base 21 rotates accordingly, so as to achieve the effect of rotating the wall panel 90° for easy installation.

[0031] See also Figure 1 In this embodiment, the telescopic assembly includes a second hydraulic cylinder and a telescopic plate 41. A slide groove is provided at one end of the mounting base 21 away from the first limiting plate 22. The second hydraulic cylinder is fixedly installed in the slide groove. The telescopic plate 41 is slidably connected in the slide groove. The second limiting plate 42 is fixedly connected to the end of the telescopic plate 41 away from the mounting base 21. When in use, the second hydraulic cylinder is started, and the telescopic plate 41 is driven to extend and retract by the piston of the second hydraulic cylinder, thereby achieving the effect of adjusting the length dimension between the mounting base 21 and the telescopic plate 41, so as to facilitate the placement and removal of wall panels.

[0032] See also Figure 1 In this embodiment, a baffle plate 43 is hinged on the second limiting plate 42. The baffle plate 43 is perpendicular to the second limiting plate 42 and is L-shaped as a whole, which further limits the wall panel placed on the mounting base 21 and prevents the wall panel from being separated from the top surface of the mounting base 21; when the mounting base 21 is separated from the wall panel, the baffle plate 43 can be separated from the wall panel by starting the second hydraulic cylinder to extend the telescopic plate 41, so that the baffle plate 43 does not affect the separation between the wall panel and the mounting base 21.

[0033] See also Figure 1 In this embodiment, the first limit plate 22 is tilted away from the end of the mounting base 21, and the length of the side close to the wall panel is less than the length of the side away from the wall panel. When the wall panel is placed vertically against the wall, the mobile base is started, and the first limit plate 22 is separated from the wall panel under the drive of the mobile base 1. Through the tilted setting of one end of the first limit plate 22, the first limit plate 22 and the wall panel are gradually and slowly separated, that is, the height difference between the wall panel and the ground is gradually reduced, thereby preventing the wall panel from directly hitting the ground and causing damage to the wall panel.

[0034] See also Figure 3In this embodiment, a first groove is provided on the top surface of the mounting base 21, and a first roller 23 is installed in the first groove. The first roller 23 enables the wall panel to slide smoothly when placed on the mounting base 21, and greatly reduces the friction coefficient, thereby reducing the heat and wear generated by friction; when the device transports the wall panel for a long time, the service life of the device can be extended and the maintenance cost can be reduced. In this embodiment, the number and layout of the first rollers 23 can be specifically selected according to actual conditions to achieve uniform load distribution; and by increasing the number of rollers and optimizing the layout, the load bearing capacity of the system can be significantly improved, so that it can cope with more complex working conditions and larger loads. In this embodiment, the facing surfaces of the first limiting plate 22 and the second limiting plate 42 are both provided with a second groove, and the second roller 24 is fixedly installed in the second groove. The friction between the wall panel and the first limiting plate 22 and the second limiting plate 42 can be reduced by the second roller 24, thereby reducing wear and heat generation, and extending the service life of the device. At the same time, during transportation, the first roller 23 and the second roller 24 can also play a certain shock-absorbing role on the wall panel, thereby achieving the effect of protecting the wall panel.

[0035] See also Figure 2 In this embodiment, a fixed rod 26 is fixedly installed at one end of the mobile base 1, and a rotating cylinder 25 is fixedly installed at one end of the mounting base 21. The rotating cylinder 25 is rotatably installed on the fixed rod 26, so that the mounting base 21 rotates around the fixed rod 26 driven by the rotating rod 32.

[0036] See also Figure 2 and Figure 4 Embodiment 1: A rotation groove is opened at one end of the mobile base 1, and the fixing rod 26 is fixedly installed in the rotation groove. The top surface of the mobile base 1 abuts against the bottom surface of the mounting base 21 when it is in a horizontal position, so that during transportation, the entire device serves as the load-bearing body of the wall panel, thereby extending the service life of the entire device and preventing the wall panel from being damaged during transportation.

[0037] Embodiment 2: A support column is fixedly installed on the mobile base 1, and the top surface of the support column abuts against the bottom surface of the mounting base 21 when it is in a horizontal position, so that during transportation, the top surface of the mounting base 21 can remain horizontal, thereby allowing the wall panel to be placed horizontally on the mounting base 21, thereby avoiding the problem of the wall panel being tilted to one side during transportation due to the uneven mounting base 21, accelerating the damage process of the entire device, and even possibly causing damage to the wall panel.

[0038] The specific usage method of this embodiment is as follows:

[0039] When in use, the mobile base 1 is first moved to the place where the wall panels are stacked, and then a wall panel is placed on the mounting base 21, and then the second hydraulic cylinder is started to clamp the wall panel with the first limiting plate 22 and the second limiting plate 42.

[0040] Then, by moving the mobile base 1, the wall panel is transported to the place where it needs to be installed, and the first hydraulic cylinder 32 is started. The installation base 21 is pushed by the telescopic end of the first hydraulic cylinder 32, so that the installation base 21 is rotated accordingly, so as to achieve the effect of facilitating installation after the wall panel is rotated 90°. When determining the installation position, the specific position of the wall panel after it is erected can be adjusted forward, backward, left, and right by the mobile base 1; and the specific position of the wall panel after it is erected can be adjusted up and down by the cooperation of the second hydraulic cylinder and the telescopic plate 41. After the wall panel is erected and the installation position is determined, the second hydraulic cylinder is started to move the baffle 43 upward to separate from the wall panel, and then the mobile base 1 is moved to slowly pull out the first limit plate 22, and then the installation of the wall panel is completed.

[0041] This cycle is repeated until all wall panels are installed.

[0042] In summary, the utility model achieves the effect of automatic transportation and installation of wall panels through the cooperation of the mobile base 1, the installation base 21, the first limit plate 22, the second limit plate 42, the flip assembly and the telescopic assembly, thereby improving the construction efficiency of indoor wall panel installation, and the wall panels are not easily damaged during transportation and installation, thereby reducing the construction cost. Therefore, the utility model effectively overcomes various shortcomings in the prior art.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents. These modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the utility model, and they should all be included in the scope of the claims and specification of the utility model.

Claims

1. A prefabricated plain concrete wall panel transport and turning machine, characterized in that: include: A movable base, a mounting base and a flip assembly, one end of the movable base is hinged to one end of the mounting base, the flip assembly is fixedly mounted between the movable base and the mounting base, a telescopic assembly is mounted on one end of the mounting base, a first limit plate is fixedly mounted on the other end, a second limit plate is fixedly mounted on one end of the telescopic assembly away from the mounting base, and the movable base, the mounting base, the telescopic assembly and the flip assembly are all electrically connected to a controller.

2. The prefabricated plain concrete wall panel transport and turning machine according to claim 1 is characterized by: The flip assembly is configured as a first hydraulic cylinder, one end of which is hinged to the movable base, and the other end of which is hinged to the mounting base.

3. The prefabricated plain concrete wall panel transport and turning machine according to claim 1 is characterized by: The telescopic assembly includes a second hydraulic cylinder and a telescopic plate. A sliding groove is provided at one end of the mounting base away from the first limiting plate. The second hydraulic cylinder is fixedly installed in the sliding groove. The telescopic plate is slidably connected in the sliding groove. The second limiting plate is fixedly connected to one end of the telescopic plate away from the mounting base.

4. The prefabricated plain concrete wall panel transport and turning machine according to claim 1 is characterized by: A fixing rod is fixedly mounted on one end of the movable base, a rotating cylinder is fixedly mounted on one end of the mounting base, and the rotating cylinder is rotatably mounted on the fixing rod.

5. The prefabricated plain concrete wall panel transport and turning machine according to claim 4 is characterized by: A rotation groove is formed at one end of the movable base, the fixing rod is fixedly installed in the rotation groove, and the top surface of the movable base abuts against the bottom surface of the mounting base when the mounting base is in a horizontal position.

6. The prefabricated plain concrete wall panel transport and turning machine according to claim 4 is characterized by: A support column is fixedly mounted on the movable base, and the top surface of the support column abuts against the bottom surface of the mounting base when the mounting base is in a horizontal position.

7. The prefabricated plain concrete wall panel transport and turning machine according to claim 1 is characterized by: A first groove is formed on the top surface of the mounting base, and a first roller is rotatably mounted in the first groove.

8. The prefabricated plain concrete wall panel transport and turning machine according to claim 3 is characterized by: The facing surfaces of the first limiting plate and the second limiting plate are both provided with second grooves, and second rollers are fixedly installed in the second grooves.

9. The prefabricated plain concrete wall panel transport and turning machine according to claim 3, characterized in that: A baffle is hinged on the second limiting plate, and the baffle is perpendicular to the second limiting plate.

10. The prefabricated plain concrete wall panel transport and turning machine according to claim 1, characterized in that: The first limiting plate is tilted at one end away from the mounting base, and the length of the first limiting plate at one side close to the wall panel is shorter than the length of the first limiting plate at one side away from the wall panel.

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