Automatic bottle arranging device for attenuated live vaccine production
By introducing sensors and high-pressure air pump systems into the automatic bottle discharge device to detect and process the dumped vaccine bottles, the problem of inefficiency caused by dumping bottles during the delivery process in the prior art is solved, and an automated bottle discharge operation is realized.
Patent Information
- Application Number
- CN202421127179.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-22
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-22
AI Technical Summary
The existing automatic bottle discharge device cannot handle dumped vaccine bottles during delivery, resulting in inefficiency and requires manual intervention to resume bottle discharge operations.
An automatic bottle discharge device including a fixed bracket, conveyor belt, limit slot, baffle, high-pressure air pump, nozzle and sensor is designed. The bottle dumping is detected through the sensor, and the high-pressure air pump and nozzle are blown out to ensure the bottle discharge operation. Continuity.
The function of automatically detecting and handling dumped bottles is realized, which improves work efficiency and reduces manual intervention, and is suitable for vaccine bottles of different diameters and heights.
Smart Images

Figure CN222292871U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vaccine production, and more specifically, to an automatic bottle arrangement device for the production of attenuated live vaccines. Background Art
[0002] Veterinary vaccines are biological products used to prevent animal infectious diseases by artificially attenuating, inactivating or genetically modifying pathogenic microorganisms and their metabolites. Vaccines retain the characteristics of pathogens that stimulate the immune system of animals. Vaccines are mainly used to stimulate the immune system of animals and induce immune memory. During vaccine production, vaccines need to be filled for easy transportation. Before filling, an automatic bottle discharge device is required.
[0003] The existing automatic bottle-discharging device only has the function of discharging the vaccine bottles for filling. However, during the bottle-discharging operation, the bottles that fall over due to transmission cannot be handled, so the bottle-discharging operation needs to be stopped and the bottle-discharging operation can only be performed again after the staff manually handles them, which greatly affects the work efficiency. Utility Model Content
[0004] (1) Technical issues to be solved
[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide an automatic bottle arrangement device for the production of attenuated live vaccines, which has the characteristic of processing overturned bottles.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides such an automatic bottle arrangement device for the production of attenuated live vaccines, comprising a fixed bracket, a limiting groove is provided on the top of the fixed bracket, a conveyor belt is arranged inside the fixed bracket, the limiting groove is located on the top of the conveyor belt, a first baffle is fixedly connected to one side of the limiting groove, a second baffle is provided on the other side of the limiting groove, and the first baffle and the second baffle cooperate with each other;
[0008] A high-pressure air pump is fixedly connected to one side of the fixed bracket, a ventilation pipe is fixedly connected to the output end of the high-pressure air pump, a protective frame is fixedly connected to one side of the inner wall of the fixed bracket, a nozzle is fixedly connected to one side of the inner wall of the protective frame, the nozzle is located on one side of the conveyor belt, and the other end of the ventilation pipe passes through the fixed bracket and is connected to the nozzle;
[0009] A discharge port is provided on one side of the fixed bracket, and the discharge port is located on a side of the conveyor belt away from the nozzle.
[0010] When using an automatic bottle sorting device for the production of attenuated live vaccines according to the technical solution, the vaccine bottles are conveniently transported through a conveyor belt, the transported vaccine bottles are limited by a first baffle and a second baffle, and the overturned vaccine bottles are blown out by a high-pressure air pump, a nozzle, a discharge port and a fixed frame to avoid affecting subsequent bottle sorting operations, thereby facilitating operations for staff.
[0011] Furthermore, a support rod is provided on the fixed bracket, a fixed sleeve is sleeved on the support rod, a first distance sensor is fixedly connected to one side of the fixed sleeve, a second distance sensor is fixedly connected to one side of the bottom of the support rod, the second distance sensor is located in the fixed bracket, the first distance sensor is located directly above the second distance sensor, and the high-pressure air pump is communicatively connected to the first distance sensor and the second distance sensor via wires.
[0012] Furthermore, a fixing frame is fixedly connected to one side of the discharge port, the fixing frame is located in a fixing bracket, the bottom of the inner wall of the fixing frame matches the top of the conveyor belt, and a support plate is fixedly connected to the other side of the discharge port.
[0013] Furthermore, a storage groove is opened on the other side of the limit groove, and two limit rods are slidably connected in the storage groove, one end of the two limit rods is fixedly connected to one side of the second baffle, and an electric push rod is fixedly connected to one side of the storage groove, and the output end of the electric push rod is fixedly connected to one side of the second baffle.
[0014] Furthermore, a feeding plate is fixedly connected to one side of the fixed bracket, and the feeding plate cooperates with the conveyor belt.
[0015] Furthermore, a slide groove is provided on the first baffle plate, a plug plate is slidably connected in the slide groove, and the plug plate is located above the conveyor belt.
[0016] Furthermore, a motor is fixedly connected to the front of the fixed bracket, an output shaft of the motor is fixedly connected to a rotating plate, one side of the rotating plate is fixedly connected to a fixed rod, a pushing rod is rotatably connected to the fixed rod, the other end of the pushing rod is rotatably connected to a fixed seat, and the fixed seat is fixedly connected to one side of the plug board.
[0017] (3) Beneficial effects
[0018] In summary, the utility model has the following beneficial effects:
[0019] 1. By setting a support rod, a fixed sleeve, a first distance sensor and a second distance sensor, the position of the transmitted vaccine bottle is detected, and the overturned vaccine bottle is distinguished. By setting a high-pressure air pump, a nozzle, a discharge port and a fixed frame, the overturned vaccine bottle is blown out to avoid affecting the subsequent bottle discharge operation, which is convenient for the staff to operate and use. By setting a first baffle, a limit rod, a second baffle and an electric push rod, it is convenient to adjust the vaccine bottles with different diameters when discharging the bottles;
[0020] 2. By setting up a feeding plate, it is convenient to place and feed the vaccine bottles. By setting up a plug plate, a motor, a rotating plate and a push rod, it is convenient to block and limit the vaccine bottles on the conveyor belt and assist in the bottle discharge operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the specific implementation of the utility model or the technical solution in the prior art, the drawings required for describing the specific implementation or the prior art will be briefly introduced below. Obviously, the drawings described below are only one implementation of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a schematic diagram of the structure of the utility model in three dimensions;
[0023] Figure 2 It is a schematic structural diagram of the third embodiment of the present invention;
[0024] Figure 3 It is a schematic diagram of the structure of the three-dimensional structure of the utility model;
[0025] Figure 4 It is a schematic structural diagram of a three-dimensional cross section of the utility model;
[0026] Figure 5 It is a schematic diagram of the structure of the rear section of the utility model.
[0027] The symbols in the accompanying drawings are:
[0028] 1. Fixed bracket; 2. Limiting groove; 3. First baffle; 4. Storage groove; 5. Limiting rod; 6. Second baffle; 7. Electric push rod; 8. Support rod; 9. Fixed sleeve; 10. First distance sensor; 11. Second distance sensor; 12. High-pressure air pump; 13. Ventilation pipe; 14. Protective frame; 15. Nozzle; 16. Discharge port; 17. Fixed frame; 18. Support plate; 19. Conveyor belt; 20. Feed plate; 21. Slide; 22. Insert plate; 23. Motor; 24. Rotating plate; 25. Fixed rod; 26. Push rod; 27. Fixed seat. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects achieved by the utility model easy to understand, the technical scheme in the specific implementation mode of the utility model is clearly and completely described below to further illustrate the utility model. Obviously, the specific implementation mode described is only a part of the implementation mode of the utility model, rather than all styles.
[0030] Example:
[0031] The following is combined with Figure 1-5 The utility model is described in further detail.
[0032] See also Figure 1-5 The utility model provides a technical solution: an automatic bottle arrangement device for the production of attenuated live vaccines, comprising a fixed bracket 1, a limiting slot 2 is provided on the top of the fixed bracket 1, a conveyor belt 19 is arranged in the fixed bracket 1, the conveyor belt 19 is driven by a motor 23, the motor 23 is not shown in the figure, the limiting slot 2 is located at the top of the conveyor belt 19, a first baffle 3 is fixedly connected to one side of the limiting slot 2, a second baffle 6 is provided on the other side of the limiting slot 2, and the first baffle 3 and the second baffle 6 cooperate with each other;
[0033] A high-pressure air pump 12 is fixedly connected to one side of the fixed bracket 1, and a ventilation pipe 13 is fixedly connected to the output end of the high-pressure air pump 12. A protective frame 14 is fixedly connected to one side of the inner wall of the fixed bracket 1, and a nozzle 15 is fixedly connected to one side of the inner wall of the protective frame 14. The nozzle 15 is located on one side of the conveyor belt 19, and the other end of the ventilation pipe 13 passes through the fixed bracket 1 and is connected to the nozzle 15.
[0034] A discharge port 16 is provided on one side of the fixed bracket 1. By arranging a high-pressure air pump 12, a nozzle 15, a discharge port 16 and a fixed frame 17, the poured vaccine bottles can be blown out to avoid affecting the subsequent bottle discharge operation, which is convenient for the staff to operate. The discharge port 16 is located on the side of the conveyor belt 19 away from the nozzle 15.
[0035] Specifically, a support rod 8 is provided on the fixed bracket 1, and a fixed sleeve 9 is sleeved on the support rod 8. A first distance sensor 10 is fixedly connected to one side of the fixed sleeve 9, and a second distance sensor 11 is fixedly connected to the bottom side of the support rod 8. The second distance sensor 11 is located in the fixed bracket 1, and the first distance sensor 10 is located directly above the second distance sensor 11. The high-pressure air pump 12 is communicatively connected to the first distance sensor 10 and the second distance sensor 11 through wires.
[0036] By adopting the above technical solution, the first distance sensor 10 and the second distance sensor 11 are used to detect whether the bottle has fallen over, and the support rod 8 and the fixing sleeve 9 are used to make adjustments when detecting vaccine bottles of different heights.
[0037] Specifically, a fixed frame 17 is fixedly connected to one side of the discharge port 16, and the fixed frame 17 is located in the fixed bracket 1. The bottom of the inner wall of the fixed frame 17 cooperates with the top of the conveyor belt 19. A support plate 18 is fixedly connected to the other side of the discharge port 16. A storage groove 4 is opened on the other side of the limit groove 2. Two limit rods 5 are slidably connected in the storage groove 4. One end of the two limit rods 5 is fixedly connected to one side of the second baffle 6. An electric push rod 7 is fixedly connected to one side of the storage groove 4, and the output end of the electric push rod 7 is fixedly connected to one side of the second baffle 6.
[0038] By adopting the above technical solution, the fixed frame 17 and the support plate 18 are used to assist in removing the overturned vaccine bottles, and the distance between the second baffle 6 and the first baffle 3 is adjusted by the limiting rod 5 and the electric push rod 7, so that they can be adjusted for use with vaccine bottles of different diameters.
[0039] Specifically, a feeding plate 20 is fixedly connected to one side of the fixed bracket 1, and the feeding plate 20 cooperates with the conveyor belt 19. A slide groove 21 is opened on the first baffle plate 3, and a plug plate 22 is slidably connected in the slide groove 21. The plug plate 22 is located above the conveyor belt 19. A motor 23 is fixedly connected to the front of the fixed bracket 1, and the output shaft of the motor 23 is fixedly connected to a rotating plate 24. A fixed rod 25 is fixedly connected to one side of the rotating plate 24, and a pushing rod 26 is rotatably connected to the fixed rod 25. The other end of the pushing rod 26 is rotatably connected to a fixed seat 27, and the fixed seat 27 is fixedly connected to one side of the plug plate 22.
[0040] By adopting the above technical solution, the vaccine bottles are blocked by the slide groove 21 and the plug plate 22 to assist the bottle discharge operation, and the plug plate 22 is driven to move by the motor 23, the rotating plate 24 and the pushing rod 26.
[0041] The working principle of the utility model is as follows: when in use, the staff places the vaccine bottle used for vaccine filling on the feeding plate 20, drives the vaccine bottle through the conveyor belt 19, and supplies power through the external power supply, extends or shortens the electric push rod 7, drives the second baffle 6 to approach or move away from the first baffle 3, and adjusts the transmission of vaccine bottles with different diameters, supplies power through the external power supply, works through the first distance sensor 10 and the second distance sensor 11, and when the vaccine bottle is transmitted to the detection position of the first distance sensor 10 and the second distance sensor 11 through the conveyor belt 19, the first distance sensor 10 and the second distance sensor 11 detect the distance difference to determine whether the vaccine bottle is overturned, and when the difference distance is within the range, the bottle discharge operation is performed normally;
[0042] When the bottle topples over, the first distance sensor 10 and the second distance sensor 11 detect that the distance difference is too large, and transmit a signal to the high-pressure air pump 12. The high-pressure air pump 12 works, and the high-pressure air pump 12 draws air, which is sprayed out at the nozzle 15 through the ventilation pipe 13 to blow the vaccine bottle that has toppled over on the conveyor belt 19. The vaccine bottle passes through the fixed frame 17 and moves out on one side of the discharge port 16, which is convenient for operation and use. The support rod 8 and the fixed sleeve 9 are used to facilitate adjustment for vaccine bottles of different heights. The motor 23 works to drive the rotating plate 24 to rotate, and drives the pushing rod 26 to push the plug plate 22, so that the plug plate 22 moves in the slide groove 21, blocks the vaccine bottles conveyed on the conveyor belt 19, and assists in the bottle discharge operation.
[0043] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. An automatic bottle arrangement device for the production of attenuated live vaccines, comprising a fixed bracket (1), characterized in that: A limiting groove (2) is provided on the top of the fixed bracket (1), a conveyor belt (19) is arranged inside the fixed bracket (1), the limiting groove (2) is located on the top of the conveyor belt (19), a first baffle plate (3) is fixedly connected to one side of the limiting groove (2), a second baffle plate (6) is arranged on the other side of the limiting groove (2), and the first baffle plate (3) and the second baffle plate (6) cooperate with each other; A high-pressure air pump (12) is fixedly connected to one side of the fixed bracket (1), a ventilation pipe (13) is fixedly connected to the output end of the high-pressure air pump (12), a protective frame (14) is fixedly connected to one side of the inner wall of the fixed bracket (1), a nozzle (15) is fixedly connected to one side of the inner wall of the protective frame (14), the nozzle (15) is located on one side of the conveyor belt (19), and the other end of the ventilation pipe (13) passes through the fixed bracket (1) and is connected to the nozzle (15); A discharge port (16) is provided on one side of the fixed bracket (1), and the discharge port (16) is located on a side of the conveyor belt (19) away from the nozzle (15).
2. The automatic bottle discharging device for the production of attenuated live vaccine according to claim 1, characterized in that: The fixed bracket (1) is provided with a support rod (8), a fixed sleeve (9) is sleeved on the support rod (8), a first distance sensor (10) is fixedly connected to one side of the fixed sleeve (9), a second distance sensor (11) is fixedly connected to one side of the bottom of the support rod (8), the second distance sensor (11) is located inside the fixed bracket (1), the first distance sensor (10) is located directly above the second distance sensor (11), and the high-pressure air pump (12) is communicatively connected to the first distance sensor (10) and the second distance sensor (11) via wires.
3. The automatic bottle discharging device for the production of attenuated live vaccine according to claim 1, characterized in that: A fixed frame (17) is fixedly connected to one side of the discharge port (16), and the fixed frame (17) is located in the fixed bracket (1). The bottom of the inner wall of the fixed frame (17) cooperates with the top of the conveyor belt (19), and a support plate (18) is fixedly connected to the other side of the discharge port (16).
4. The automatic bottle discharging device for the production of attenuated live vaccine according to claim 1, characterized in that: A receiving groove (4) is provided on the other side of the limiting groove (2), and two limiting rods (5) are slidably connected in the receiving groove (4), one end of the two limiting rods (5) is fixedly connected to one side of the second baffle (6), and an electric push rod (7) is fixedly connected to one side of the receiving groove (4), and the output end of the electric push rod (7) is fixedly connected to one side of the second baffle (6).
5. The automatic bottle discharging device for the production of attenuated live vaccine according to claim 1, characterized in that: A feeding plate (20) is fixedly connected to one side of the fixed bracket (1), and the feeding plate (20) cooperates with the conveyor belt (19).
6. The automatic bottle discharging device for the production of attenuated live vaccine according to claim 1, characterized in that: The first baffle plate (3) is provided with a slide groove (21), and a plug plate (22) is slidably connected in the slide groove (21), and the plug plate (22) is located above the conveyor belt (19).
7. The automatic bottle arrangement device for producing attenuated live vaccine according to claim 6, characterized in that: A motor (23) is fixedly connected to the front of the fixed bracket (1); an output shaft of the motor (23) is fixedly connected to a rotating plate (24); a fixed rod (25) is fixedly connected to one side of the rotating plate (24); a push rod (26) is rotatably connected to the fixed rod (25); the other end of the push rod (26) is rotatably connected to a fixed seat (27); and the fixed seat (27) is fixedly connected to one side of the plug plate (22).