Nickel wire mesh warping machine
By introducing wire components and unloading components into the nickel wire mesh warping machine, the problems of long operating time and low production efficiency of nickel wire mesh warping machine in the prior art are solved, and faster and safe nickel wire mesh collection is achieved Roll and take out reduces production costs.
Patent Information
- Application Number
- CN202421064557.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing nickel wire mesh warping machine needs to be removed after winding, and the operation time is long and experienced operators are required, resulting in increased production line downtime, reduced production efficiency, and may damage the nickel wire mesh, increasing replacement or repair costs. .
A nickel wire mesh warping machine is designed to guide the nickel wire mesh route through the wire assembly to prevent winding, and simplify the unfixation of the support plate through the cutter assembly, and directly remove the coiled nickel wire mesh barrel to avoid dismantling the baffle. , improves operation safety and portability.
Shorten the operating time, improve production efficiency, reduce the cost of damage and replacement of nickel wire mesh, and ensure the stability and portability of the winding process.
Smart Images
Figure CN222293216U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nickel wire mesh processing equipment, in particular to a nickel wire mesh warping machine. Background Art
[0002] Nickel wire mesh is a mesh material made of pure nickel or nickel alloy. Nickel wire mesh has many functions and application fields. Nickel wire mesh is often used for filtration. The fine mesh structure of nickel wire mesh can effectively filter and screen various solid particles and liquids, making it suitable for chemical industry, food processing, medical treatment, environmental protection and other fields. In the chemical industry, nickel wire mesh can be used to filter impurities and improve product purity; in food processing, it can be used to filter and clarify liquids or separate solid particles. During the processing of nickel wire mesh, it needs to be warped and rolled up for subsequent use to prevent the nickel wire mesh from being entangled.
[0003] The current nickel wire mesh warping machine needs to remove the baffle at the other end after the nickel wire mesh is rolled up, and then take out the rolled nickel wire mesh cylinder. This operation may take a long time and requires experienced operators to operate, which will increase the downtime of the production line and reduce production efficiency. The nickel wire mesh may be damaged during the disassembly process, which will increase the cost of replacement or repair. Utility Model Content
[0004] The purpose of the utility model is to provide a nickel wire mesh warping machine to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A nickel wire mesh warping machine comprises two support frames, a plurality of connecting columns are fixedly connected between the two support frames, a mounting bracket is fixedly connected to the top of the two support frames, and a screw rod is rotatably connected to the center of the mounting bracket;
[0007] A slider is slidably connected to the center of the mounting bracket, and the slider is threadedly connected to the outer wall of the screw rod. A first motor is fixedly connected to one side of the mounting bracket, and the output shaft of the first motor is connected to one end of the screw rod. A wire assembly is arranged on the top of the slider, a warping assembly is arranged on one of the support frames, and a blanking assembly is arranged on the other support frame.
[0008] In a preferred embodiment of the present invention, the two support frames and the plurality of connecting columns are an integrated structure.
[0009] In a preferred embodiment of the present invention, the wire assembly includes a mounting frame fixedly connected to the top of the slider, a wire groove is provided at the bottom of the mounting frame, and a plurality of wire rollers are installed at the center of the wire groove and on the mounting frame.
[0010] In a preferred embodiment of the present invention, the warping assembly includes a fixed plate fixedly connected to one of the support frames, a mounting shaft is rotatably connected to the fixed plate, a winding sleeve is sleeved on the outer wall of the mounting shaft, a driven wheel is fixedly connected to one end of the outer wall of the mounting shaft, a motor frame is fixedly connected to one of the support frames, a rotating shaft is rotatably connected to the motor frame, a driving wheel is fixedly connected to the outer wall of the rotating shaft, a synchronous belt is connected between the driving wheel and the driven wheel, a second motor is fixedly connected to the motor frame, and the output shaft of the second motor is connected to one end of the rotating shaft.
[0011] In a preferred implementation manner of the present utility model, shaft holes are provided on the fixing plate and the motor frame, and the installation shaft and the rotating shaft both pass through the centers of the corresponding shaft holes.
[0012] In a preferred embodiment of the present invention, the blanking assembly includes a first limiting slide fixedly connected to another supporting frame, the first limiting slide is slidably connected to a first slide seat at the center, the first slide seat is fixedly connected to a second limiting slide at the top, the second limiting slide is slidably connected to a second slide seat at the center, the second slide seat is fixedly connected to a support plate at the top, the other end of the mounting shaft passes through the center of the support plate, a spring is fixedly connected to the center of the other supporting frame, the other end of the spring is fixedly connected to a limiting block, and one side of the limiting block is fixedly connected to a control block.
[0013] In a preferred embodiment of the present invention, a mounting groove is provided on the other support frame, and the spring and the limit block are located at the center of the mounting groove.
[0014] In a preferred embodiment of the present invention, a slot is provided at the bottom of the second slide seat, and the limiting block passes through the center of the slot.
[0015] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention.
[0016] The difference from the prior art lies in that: through the setting of the wire assembly, the route of the nickel wire mesh can be guided so that it can fully fit into multiple wire rollers for movement, which can further prevent the occurrence of entanglement, and the nickel wire mesh can pass through the narrow wire groove, which can shorten the stroke of the first motor driven slider and reduce the speed, thereby ensuring the safety of operation, and through the setting of the unloading assembly, the support plate can be released by pressing the control block, and the second slide is pulled to one side first, and then the first slide is pushed backward, so that the support plate can be located at the rear end of one side, and then the rolled nickel wire mesh cylinder can be directly taken out, which improves the portability of unloading, and there is no need to disassemble and install the baffle at the other end, while ensuring the stability of the rolling process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:
[0018] Figure 1 A first-person perspective appearance diagram of a nickel wire mesh warping machine;
[0019] Figure 2 A second perspective appearance diagram of a nickel wire mesh warping machine;
[0020] Figure 3 is a top view of a nickel wire mesh warping machine;
[0021] Figure 4 for Figure 3 Sectional view along AA direction;
[0022] Figure 5 The present invention is a structural schematic diagram of a mounting shaft and a winding sleeve of a nickel wire mesh warping machine.
[0023] In the figure: 1. support frame; 2. connecting column; 3. mounting bracket; 4. lead screw; 5. slider; 6. first motor; 7. wire assembly; 701. mounting frame; 702. wire groove; 703. wire roller; 8. warping assembly; 801. fixing plate; 802. mounting shaft; 803. winding sleeve; 804. driven wheel; 805. motor frame; 806. rotating shaft; 807. driving wheel; 808. synchronous belt; 809. second motor; 9. unloading assembly; 901. first limit slide; 902. first slide; 903. second limit slide; 904. second slide; 905. support plate; 906. spring; 907. limit block; 908. control block. DETAILED DESCRIPTION
[0024] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0025] Please refer to Figure 1-5 A nickel wire mesh warping machine comprises two support frames 1, a plurality of connecting columns 2 are fixedly connected between the two support frames 1, and the two support frames 1 and the plurality of connecting columns 2 are all of an integrated structure; so that the two support frames 1 and the plurality of connecting columns 2 have a strong connection strength, thereby ensuring the stability of the equipment and improving the effect of nickel wire mesh warping, a mounting bracket 3 is fixedly connected to the top of the two support frames 1, a screw rod 4 is rotatably connected to the center of the mounting bracket 3, a slider 5 is slidably connected to the center of the mounting bracket 3, and the slider 5 is threadedly connected to the outer wall of the screw rod 4, a first motor 6 is fixedly connected to one side of the mounting bracket 3, and the output shaft of the first motor 6 is connected to one end of the screw rod 4.
[0026] like Figure 2 and Figure 3 As shown, a wire assembly 7 is provided on the top of the slider 5, and the wire assembly 7 includes a mounting frame 701 fixedly connected to the top of the slider 5, a wire groove 702 is provided at the bottom of the mounting frame 701, and a plurality of wire rollers 703 are installed on the center of the wire groove 702 and the mounting frame 701; the moving path of the nickel wire mesh can be limited by the plurality of wire rollers 703, and the nickel wire mesh can be tightened so that it can be better wound on the warping assembly 8.
[0027] like Figure 1 , Figure 3 and Figure 5As shown, a warping assembly 8 is provided on one of the support frames 1, and the warping assembly 8 includes a fixed plate 801 fixedly connected to one of the support frames 1, a mounting shaft 802 is rotatably connected to the fixed plate 801, a winding sleeve 803 is sleeved on the outer wall of the mounting shaft 802, and a driven wheel 804 is fixedly connected to one end of the outer wall of the mounting shaft 802, a motor frame 805 is fixedly connected to one of the support frames 1, and a rotating shaft 806 is rotatably connected to the motor frame 805, and shaft holes are opened on the fixed plate 801 and the motor frame 805, and the mounting shaft 802 and the rotating shaft 806 both pass through the center of the corresponding shaft holes; so that the mounting shaft 802 and the rotating shaft 806 can both rotate in the center of the shaft hole, and then the rotating shaft 806 is acted upon by the second motor 809. After the drive is completed, the installation shaft 802 can be linked with it and then start to rotate to complete the subsequent winding and warping operations. The outer wall of the rotating shaft 806 is fixedly connected with a driving wheel 807, and a synchronous belt 808 is connected between the driving wheel 807 and the driven wheel 804. The second motor 809 is fixedly connected to the motor frame 805, and the output shaft of the second motor 809 is connected to one end of the rotating shaft 806; the nickel wire mesh is wound around the outer wall of the winding sleeve 803, and then the second motor 809 is started. The output shaft of the second motor 809 drives the rotating shaft 806 to rotate, and then drives the driving wheel 807 to rotate, and the synchronous belt 808 moves accordingly, driving the driven wheel 804 to move, and the installation shaft 802 rotates accordingly, and the winding sleeve 803 starts to wind the nickel wire mesh.
[0028] like Figure 2 , Figure 3 and Figure 4As shown, another support frame 1 is provided with a blanking component 9, and the blanking component 9 includes a first limiting slide 901 fixedly connected to the other support frame 1, the first limiting slide 901 is slidably connected to the first slide 902 at the center, the first slide 902 is fixedly connected to the second limiting slide 903 at the top, the second limiting slide 903 is slidably connected to the second slide 904 at the center, and the second slide 904 is fixedly connected to a support plate 905 at the top, the other end of the mounting shaft 802 passes through the center of the support plate 905, the other support frame 1 is fixedly connected to a spring 906 at the center, and the other end of the spring 906 is fixedly connected to a limiting block 907, and a mounting groove is opened on the other support frame 1, and the spring 906 and the limiting block 907 are located at the center of the mounting groove; so that the limiting block 907 can slide in the center of the mounting groove, and then can cooperate with the spring 906 to realize the first The limiting fixation of the second slide 904 improves the portability of use and ensures work efficiency. A slot is provided at the bottom of the second slide 904, and the limiting block 907 passes through the center of the slot; when the limiting block 907 enters the center of the slot, the second slide 904 can no longer move, so that it completes the clamping fixation, ensuring the stability of the nickel wire mesh during warping, and at the same time facilitating the release of the fixation, shortening the operation time of unloading, and improving work efficiency. A control block 908 is fixedly connected to one side of the limiting block 907; after the winding is completed, the control block 908 is pressed, and the limiting block 907 enters the center of the support frame 1, releasing the clamping fixation effect on the support plate 905, and then pulling the second slide 904 to one side, and then pushing the first slide 902 backward, the support plate 905 no longer blocks the winding sleeve 803, and the winding sleeve 803 can be directly removed.
[0029] The working principle of the utility model is as follows: firstly, the nickel wire mesh is passed around a plurality of wire rollers 703, and then it is wound around the outer wall of the winding sleeve 803, and then the second motor 809 is started, and the output shaft of the second motor 809 drives the rotating shaft 806 to rotate, and then drives the driving wheel 807 to rotate, and the synchronous belt 808 moves accordingly, drives the driven wheel 804 to move, and the installation shaft 802 rotates accordingly, and the winding sleeve 803 starts to wind up the nickel wire mesh, and at the same time of winding up, the first motor 6 is started, and the output shaft of the first motor 6 drives the screw rod 4 to rotate, and then the nickel wire mesh is wound around the plurality of wire rollers 703 ... The slider 5 is driven to slide, and the wire assembly 7 also moves accordingly, so that the nickel wire mesh is rewound back and forth on the outer wall of the winding sleeve 803. After the winding is completed, the control block 908 is pressed, and the limit block 907 enters the center of the support frame 1, releasing the clamping and fixing effect of the support plate 905. Then, the second slide 904 is pulled to one side, and the first slide 902 is pushed backward, so that the support plate 905 no longer blocks the winding sleeve 803, and the winding sleeve 803 can be directly removed, and then the next winding sleeve 803 is taken out for winding, and the installation operation is similar.
[0030] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A nickel wire mesh warping machine, comprising two support frames (1), characterized in that: A plurality of connecting columns (2) are fixedly connected between the two support frames (1); a mounting bracket (3) is fixedly connected to the top of the two support frames (1); and a screw rod (4) is rotatably connected to the center of the mounting bracket (3); A slider (5) is slidably connected to the center of the mounting bracket (3), and the slider (5) is threadedly connected to the outer wall of the screw rod (4). A first motor (6) is fixedly connected to one side of the mounting bracket (3), and the output shaft of the first motor (6) is connected to one end of the screw rod (4). A wire assembly (7) is arranged on the top of the slider (5), and a warping assembly (8) is arranged on one of the support frames (1), and a blanking assembly (9) is arranged on the other support frame (1).
2. A nickel wire mesh warping machine according to claim 1, characterized in that: The two support frames (1) and the plurality of connecting columns (2) are an integrated structure.
3. A nickel wire mesh warping machine according to claim 1, characterized in that: The wire assembly (7) comprises a mounting frame (701) fixedly connected to the top of the slider (5); a wire groove (702) is provided at the bottom of the mounting frame (701); and a plurality of wire rollers (703) are installed at the center of the wire groove (702) and on the mounting frame (701).
4. A nickel wire mesh warping machine according to claim 1, characterized in that: The warping assembly (8) comprises a fixed plate (801) fixedly connected to one of the support frames (1); a mounting shaft (802) is rotatably connected to the fixed plate (801); a winding sleeve (803) is sleeved on the outer wall of the mounting shaft (802); a driven wheel (804) is fixedly connected to one end of the outer wall of the mounting shaft (802); a motor frame (805) is fixedly connected to one of the support frames (1); a rotating shaft (806) is rotatably connected to the motor frame (805); a driving wheel (807) is fixedly connected to the outer wall of the rotating shaft (806); a synchronous belt (808) is connected between the driving wheel (807) and the driven wheel (804); a second motor (809) is fixedly connected to the motor frame (805); an output shaft of the second motor (809) is connected to one end of the rotating shaft (806).
5. A nickel wire mesh warping machine according to claim 4, characterized in that: The fixing plate (801) and the motor frame (805) are both provided with shaft holes, and the installation shaft (802) and the rotating shaft (806) both pass through the centers of the corresponding shaft holes.
6. A nickel wire mesh warping machine according to claim 5, characterized in that: The blanking assembly (9) comprises a first limiting slide (901) fixedly connected to another supporting frame (1); the first limiting slide (901) is slidably connected to a first slide seat (902) at the center; the first slide seat (902) is fixedly connected to a second limiting slide (903) at the top; the second limiting slide (903) is slidably connected to a second slide seat (904) at the center; the second slide seat (904) is fixedly connected to a supporting plate (905) at the top; the other end of the mounting shaft (802) passes through the center of the supporting plate (905); a spring (906) is fixedly connected to the center of the other supporting frame (1); the other end of the spring (906) is fixedly connected to a limiting block (907); and one side of the limiting block (907) is fixedly connected to a control block (908).
7. A nickel wire mesh warping machine according to claim 6, characterized in that: The other support frame (1) is provided with a mounting groove, and the spring (906) and the limit block (907) are located at the center of the mounting groove.
8. A nickel wire mesh warping machine according to claim 6, characterized in that: A slot is provided at the bottom of the second slide seat (904), and the limit block (907) passes through the center of the slot.