Large-size hot bending glass bending tool
Patent Information
- Application Number
- CN202420184687.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-25
AI Technical Summary
[0005]本申请所要解决的一个技术问题是:在大尺寸盖板玻璃压弯时,存在着压弯工具质量较大不易操作且通用性较差的问题
[0017] Through the above technical solution, the large-size hot-bent glass bending tool provided by this application adjusts the position of the adjustment structure on the mounting frame structure according to the size of the glass to be processed, so that the bending component is set correspondingly to the edge of the lower mold joint, and the The glass is placed on the lower mold, and the bending component is placed on the glass. As the temperature increases, the glass continues to soften. The glass corresponding to the joint position of the lower mold is less likely to produce bulges under the gravity of the bending component. The glass The surface quality is good. The press-bending component is placed at a location where surface defects are likely to occur on the glass, reducing the volume of the press-bending component and thereby reducing the quality of the press-bending component. The position of the press-bending component can be adjusted by the adjustment structure, making it suitable for glass of different sizes. Hot bending. The technical solution of the present application effectively solves the problem in the prior art that when large-size cover glass is bent, the bending tool is heavy, difficult to operate, and has poor versatility.
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Figure CN222312992U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of glass processing, and in particular to a large-size hot-bent glass bending tool. Background Art
[0002] During the hot-bending glass processing, 2D glass is usually placed in a graphite mold and heated. The softened glass is deformed according to the shape of the hot-bending mold and eventually becomes 3D glass.
[0003] When the glass size is large, since large-sized graphite molds are difficult to process and are heavy and difficult to carry, multiple graphite molds are usually spliced together to form a whole lower mold. Since there are gaps between adjacent graphite molds, during the hot bending process, some gas rises along the gaps as the temperature rises, and it is easy to form bulges at the edge of the glass, resulting in poor product quality.
[0004] In the prior art, an upper mold having the same shape as the upper surface of the glass is usually used to press the glass downward so that the glass to be processed fits the mold completely, thereby ensuring the quality of the glass product. However, this method has a large upper mold mass, is not easy to operate, and is not suitable for bending different types of glass, such as CN218879715U. Utility Model Content
[0005] A technical problem to be solved by the present application is that when bending a large-sized cover glass, there is a problem that the bending tool is heavy, difficult to operate and has poor versatility.
[0006] In order to solve the above technical problems, the present application provides a large-size hot-bent glass bending tool.
[0007] A large-size hot-bending glass bending tool provided according to the present application includes: a mounting frame assembly, the mounting frame assembly includes a mounting frame structure and an adjustment structure, the adjustment structure is movably connected to the mounting frame structure, the mounting frame structure includes a plurality of adjustment structures, and the adjustment structures are arranged one-to-one with the mounting frame structures; a bending assembly, the bending assembly is connected to the adjustment structure, the bending assembly is arranged one-to-one with the adjustment structure, and the plurality of bending assemblies are arranged corresponding to the splicing seam of the hot bending lower mold.
[0008] In some embodiments, the adjustment structure includes a first connection part and a second connection part, the first connection part is movably connected to the second connection part, the first connection part is movably connected to the mounting frame structure, and the second connection part is connected to the bending assembly.
[0009] In some embodiments, the first connecting portion is sleeved on the mounting frame structure, the first connecting portion has a threaded hole, the threaded hole is arranged on a side wall of the first connecting portion, and a first fastener is inserted into the threaded hole.
[0010] In some embodiments, the mounting frame structure includes a first mounting frame, a second mounting frame and a fixing portion, the first mounting frame includes two, the first ends of the two first mounting frames are connected to the fixing portion, and the two first mounting frames are located on the same straight line, the second mounting frame includes two, the two second mounting frames are connected to the fixing portion, and the two second mounting frames are located on the same straight line, and the first mounting frame and the second mounting frame are perpendicular to each other.
[0011] In some embodiments, the mounting frame structure further includes a first limiting segment and a second limiting segment, wherein the first limiting segment is connected to the second end of the first mounting frame, and the second limiting segment is connected to the second end of the second mounting frame.
[0012] In some embodiments, the first connecting portion has a long hole, a second fastener is inserted between the second connecting portion and the long hole, and the bending assembly is connected to an end of the second connecting portion away from the first connecting portion.
[0013] In some embodiments, the press brake assembly is made of graphite.
[0014] In some embodiments, the press-bending assembly has a threaded hole, and the press-bending assembly is connected to the adjustment structure by bolts.
[0015] In some embodiments, the height of the press bending assembly in the vertical direction is 0.9 to 1.2 times of the glass to be processed.
[0016] In some embodiments, the press-bending assembly has a contoured surface that is consistent with the shape of the hot-bending lower die, and the contoured surface is disposed away from the mounting frame assembly.
[0017] Through the above technical scheme, the large-size hot-bent glass bending tool provided by the present application adjusts the position of the adjustment structure on the mounting frame structure according to the size of the glass to be processed, so that the bending assembly is arranged correspondingly to the edge of the lower mold joint, and the glass is placed on the lower mold, and the bending assembly is placed on the glass. As the temperature rises, the glass continues to soften, and the glass corresponding to the position of the lower mold joint is not prone to bulging under the action of the gravity of the bending assembly, and the surface quality of the glass is good. The bending assembly is set at the position where the glass is prone to surface defects, which reduces the volume of the bending assembly and thus reduces the mass of the bending assembly. The position of the bending assembly can be adjusted by the adjustment structure, so that it is suitable for hot bending of glass of different sizes. The technical scheme of the present application effectively solves the problem in the prior art that when bending large-size cover glass, the bending tool has a large mass, is difficult to operate, and has poor versatility. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 A schematic diagram of the top view of the structure of a large-size hot-bent glass bending tool disclosed in the first embodiment of the present application is shown;
[0020] Figure 2 Shows Figure 1 A schematic diagram of the main structure of a large-size hot-bent glass bending tool;
[0021] Figure 3 Shows Figure 1 Schematic diagram of the structure of the adjustment structure of a large-size hot-bent glass bending tool.
[0022] Description of reference numerals:
[0023] 10. Mounting frame assembly; 11. Mounting frame structure; 111. First mounting frame; 112. Second mounting frame; 113. Fixing portion; 114. First limiting section; 115. Second limiting section; 12. Adjusting structure; 121. First connecting portion; 1211. Long hole; 122. Second connecting portion; 20. Press-bending assembly. DETAILED DESCRIPTION
[0024] The following is a further detailed description of the implementation methods of the present application in conjunction with the accompanying drawings and examples. The detailed descriptions and drawings of the following examples are used to exemplarily illustrate the principles of the present application, but cannot be used to limit the scope of the present application. The present application can be implemented in many different forms and is not limited to the specific embodiments of the present application, but includes all technical solutions that fall within the scope of the claims.
[0025] The present application provides these embodiments to make the present application thorough and complete, and to fully express the scope of the present application to those skilled in the art. It should be noted that unless otherwise specifically stated, the relative arrangement of the parts and steps, the composition of the materials, the numerical expressions and the numerical values set forth in these embodiments should be interpreted as being merely exemplary, and not as limiting.
[0026] It should be noted that, in the description of this application, unless otherwise specified, the meaning of "multiple" is greater than or equal to two; the terms "upper", "lower", "left", "right", "inner", "outer", etc., indicating the orientation or positional relationship, are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.
[0027] In addition, the words "first", "second" and similar words used in this application do not indicate any order, quantity or importance, but are only used to distinguish different parts. "Vertical" does not mean vertical in the strict sense, but is within the tolerance range. "Parallel" does not mean parallel in the strict sense, but is within the tolerance range. "Include" or "comprising" and similar words mean that the elements before the word include the elements listed after the word, and do not exclude the possibility of including other elements.
[0028] It should also be noted that in the description of this application, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances. When a specific device is described as being located between a first device and a second device, there may or may not be an intermediate device between the specific device and the first device or the second device.
[0029] All terms used in this application have the same meaning as those understood by those of ordinary skill in the art to which this application belongs, unless otherwise specifically defined. It should also be understood that terms defined in general dictionaries, such as general dictionaries, should be interpreted as having a meaning consistent with their meaning in the context of the relevant technology, and should not be interpreted in an idealized or extremely formal sense, unless explicitly defined herein.
[0030] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0031] like Figures 1 to 3 As shown, the large-size hot-bending glass bending tool disclosed in the first embodiment of the present application includes a mounting frame assembly 10 and a bending assembly 20. The mounting frame assembly 10 includes a mounting frame structure 11 and an adjusting structure 12. The adjusting structure 12 is movably connected to the mounting frame structure 11. The mounting frame structure 11 includes a plurality of adjusting structures 12 and the mounting frame structures 11 are arranged one-to-one. The bending assembly 20 is connected to the adjusting structure 12. The bending assembly 20 and the adjusting structure 12 are arranged one-to-one. The plurality of bending assemblies 20 are arranged corresponding to the splicing seams of the hot bending lower mold.
[0032] The technical solution of the first embodiment is applied, and the position of the adjusting structure on the mounting frame structure is adjusted according to the size of the glass to be processed, so that the bending assembly is arranged corresponding to the edge of the lower mold joint, and the glass is placed on the lower mold, and the bending assembly is placed on the glass. As the temperature rises, the glass continues to soften, and the glass corresponding to the position of the lower mold joint is not prone to bulging under the action of the gravity of the bending assembly, and the surface quality of the glass is good. The bending assembly is arranged at a position where the glass is prone to surface defects, which reduces the volume of the bending assembly and thus reduces the mass of the bending assembly. The position of the bending assembly can be adjusted by the adjusting structure, so that it is suitable for hot bending of glass of different sizes. The technical solution of the first embodiment effectively solves the problem in the prior art that when bending large-sized cover glass, the bending tool is heavy and difficult to operate and has poor versatility.
[0033] like Figures 1 to 3As shown, in the technical solution of the first embodiment, the adjustment structure 12 includes a first connection part 121 and a second connection part 122, the first connection part 121 and the second connection part 122 are movably connected, the first connection part 121 is movably connected to the mounting frame structure 11, and the second connection part 122 is connected to the bending assembly 20. The lower mold is a concave mold, that is, a structure with a low middle and high surroundings. Therefore, when the temperature rises, the air at the joint expands due to heat and rises along the joint. A large amount of air accumulates at the end of the joint with a higher height. These positions are prone to poor quality phenomena such as bulging. The bending assembly 20 is arranged corresponding to the place where the air accumulates more, which is conducive to the discharge of air along the gap. The relative position of the first connection part 121 and the mounting frame structure 11 changes, thereby changing the position of the bending assembly 20. By adjusting the positions of multiple bending assemblies 20, it can be applied to glass bending of different sizes. The first connection part 121 is movably connected to the second connection part 122, so the height of each press-bending component 20 in the vertical direction can be changed according to the needs. For example, in some cases, the lower mold is composed of two molds, so two press-bending components are selected. In some cases, the lower mold is composed of four molds, so four press-bending components are selected.
[0034] like Figures 1 to 3 As shown, in the technical solution of the first embodiment, the first connection part 121 is sleeved on the mounting frame structure 11, and the first connection part 121 has a threaded hole, which is arranged on the side wall of the first connection part 121, and a first fastener is inserted into the threaded hole. The first fastener is loosened to adjust the position of the first connection part 121 relative to the mounting frame structure, and then the bending assembly 20 is adjusted to a suitable position. The adjustment structure 12 is fixed by tightening the first fastener, so as to avoid the position change of the bending assembly 20 during the bending process affecting the surface quality of the glass.
[0035] like Figure 1 and Figure 2As shown, in the technical solution of the first embodiment, the mounting frame structure 11 includes a first mounting frame 111, a second mounting frame 112 and a fixing portion 113. The first mounting frame 111 includes two, the first ends of the two first mounting frames 111 are connected to the fixing portion 113, and the two first mounting frames 111 are located on the same straight line. The second mounting frame 112 includes two, the two second mounting frames 112 are connected to the fixing portion 113, and the two second mounting frames 112 are located on the same straight line. The first mounting frame 111 and the second mounting frame 112 are perpendicular to each other. When hot bending large-sized glass, the lower mold is usually spliced by two or four small molds, so two or four bending assemblies 20 are required, so two first mounting frames 111 and two second mounting frames 112 are set to meet the needs. The first mounting frame 111 and the second mounting frame 112 are both connected to the fixing portion 113, and the fixing portion 113 can be selected to have a circular or triangular structure to ensure the stability of the connection. In addition, the fixing portion 113 is connected to a circular ring, and during operation, a steel pipe or the like can be passed through the circular ring to lift or lower the entire bending tool.
[0036] like Figure 1 and Figure 2 As shown, in the technical solution of the first embodiment, the mounting frame structure 11 further includes a first limiting segment 114 and a second limiting segment 115, the first limiting segment 114 is connected to the second end of the first mounting frame 111, and the second limiting segment 115 is connected to the second end of the second mounting frame 112. The provision of the first limiting segment 114 and the second limiting segment 115 prevents the adjustment structure 12 from falling off from the mounting frame structure 11, resulting in structural failure.
[0037] like Figure 3 As shown, in the technical solution of the first embodiment, the first connection part 121 has a long hole 1211, a second fastener is provided between the second connection part 122 and the long hole 1211, and the bending assembly 20 is connected to the end of the second connection part 122 away from the first connection part 121. When the second fastener is loosened, the second connection part 122 can move along the long hole 1211, so as to adjust the height of the bending assembly 20 in the vertical direction. When the lower mold is formed by splicing two molds, only two bending assemblies 20 are needed, and the heights of the other two bending assemblies 20 are adjusted to avoid contact with the glass.
[0038] like Figures 1 to 3 As shown, in the technical solution of the first embodiment, the bending assembly 20 is made of graphite. Graphite has good high temperature resistance and can work stably in a high temperature environment. Graphite has good lubricity and glass is not easy to adhere to graphite.
[0039] like Figures 1 to 3As shown, in the technical solution of the first embodiment, the bending assembly 20 has a threaded hole, and the bending assembly 20 and the adjustment structure 12 are connected by bolts, wherein the threaded hole is a blind hole, thereby preventing the bolt from contacting the glass and affecting the surface quality of the glass. The second connecting portion 122 also includes a triangular rib plate, thereby improving the strength of the entire second connecting portion 122 and preventing it from breaking.
[0040] like Figures 1 to 3 As shown, in the technical solution of the first embodiment, the height of the bending assembly 20 in the vertical direction is 0.9 to 1.2 times of the glass to be processed. The length of the bending assembly 20 perpendicular to the side of the corresponding mounting frame structure 11 is 500mm to 1000mm, and the length of the side of the bending assembly 20 parallel to the corresponding mounting frame structure 11 is 50mm to 100mm. The bending assembly 20 of this size has a certain surface area while completely covering the area prone to bubbling, thereby avoiding the glass surface from being subjected to high pressure and resulting in poor surface quality. The height of the bending assembly 20 in the vertical direction is the thickness of the bending assembly 20. When the thickness of the bending assembly 20 is less than 0.9 times of the glass to be processed, the mass of the bending assembly 20 is small and the air discharge is not utilized; when the thickness of the bending assembly 20 is greater than 1.2 times of the glass to be processed, the mass of the bending assembly 20 is large, and it is easy to produce marks on the upper surface of the glass, affecting the surface quality of the glass.
[0041] The difference between the technical solution of the second embodiment and the technical solution of the first embodiment is that the bending assembly 20 has a contour surface consistent with the shape of the hot bending lower mold, and the contour surface is arranged away from the mounting frame assembly 10. The arrangement of the contour surface further ensures that the bending assembly 20 is arranged in close contact with the glass, and the gas exhaust effect is better.
[0042] In summary, the present application relates to the hot bending forming process of the cover glass. Specifically, a new type of concave mold forming mold is provided, which can effectively reduce the pressure of operators to lift the whole graphite concave mold, reduce labor and save the labor cost of the enterprise; at the same time, it is suitable for various sizes, saving the cost of mold materials. The above-mentioned bending tool (large-size hot-bending glass bending tool) is mainly composed of high-temperature resistant stainless steel hollow tubes, stainless steel sheets, iron rings, graphite sheets, etc., which can realize hot bending glass forming. The above-mentioned bending tool can adjust the position of four graphite pieces through the iron ring connector to achieve the bending of glass of various specifications, sizes and shapes. The above-mentioned bending tool can reduce the time for the operator to carry the whole graphite concave mold, reduce the workload of the operator, achieve the effect of two-person transportation and bending the upper mold, reduce the labor cost of the enterprise, and reduce the pressure on the operator to lift the whole upper mold. At the same time, this bending tool can adjust the thickness of the four graphite sheets and adjust the overall weight to cope with the pressure required for glass of different thicknesses. The bent glass of the bending tool of the present application can be glass of various specifications and sizes, glass of different shapes, generally rectangular glass, mainly for 3D glass hot bending molding. The overall material of the bending tool is mainly high-temperature resistant stainless steel hollow tube (mounting frame structure 11). The high-temperature resistant stainless steel hollow tube is made of 304 steel. The hollowness is to reduce the weight. It is non-toxic and pollution-free, wear-resistant and high-temperature resistant, and has no odor. It should be pointed out that the weight of the bending tool can be changed at any time, and the weight is determined by four graphite sheets (bending components 20). Just prepare 4 iron rings (adjustment structure 12), and the diameter of the iron ring can be a few wires larger than the diameter of the hollow tube, so that the iron ring can move on the hollow tube. The large iron ring is placed vertically on the high-temperature resistant stainless steel hollow ring (fixing part 113), and the contact surface is welded firmly. The hollow tubes are respectively welded on the four sides of the hollow ring in a cross shape. The diameter of the round iron sheet (the first limiting section 114 and the second limiting section 115) is larger than the inner diameter of the iron ring, and is welded to the outermost edge of the hollow tube to prevent the four iron rings from slipping off the hollow tube. The graphite sheet and the hollow tube are fixed with nuts, and a hole is punched in the middle of the graphite sheet. Screws are welded on the joint of the hollow tube, passed through the hole in the middle of the graphite sheet, and fixed with nuts. It should be pointed out that the large iron ring needs to be larger so that the pipe lifting and bending tool can be inserted later. There is no need to reduce the temperature of the heating furnace to the lowest level. It can be operated with temperature, which reduces the processing time of a single piece and increases efficiency.
[0043] So far, the embodiments of the present application have been described in detail. In order to avoid obscuring the concept of the present application, some details known in the art are not described. Based on the above description, those skilled in the art can fully understand how to implement the technical solution of the present application.
[0044] Although some specific embodiments of the present application have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified or some technical features may be replaced by equivalents without departing from the scope and spirit of the present application. In particular, the various technical features mentioned in the various embodiments may be combined in any manner as long as there is no structural conflict.
Claims
1. A large-size hot-bent glass bending tool, characterized in that: include: A mounting frame assembly (10), the mounting frame assembly (10) comprising a mounting frame structure (11) and an adjustment structure (12), the adjustment structure (12) being movably connected to the mounting frame structure (11), the mounting frame structure (11) comprising a plurality of adjustment structures (12) being arranged in a one-to-one correspondence with the mounting frame structure (11); A press-bending assembly (20), the press-bending assembly (20) is connected to the adjusting structure (12), the press-bending assembly (20) and the adjusting structure (12) are arranged in a one-to-one correspondence, and a plurality of the press-bending assemblies (20) are arranged in correspondence with the joint seams of the hot bending lower die.
2. The large-size hot-bent glass bending tool according to claim 1, characterized in that: The adjustment structure (12) comprises a first connection part (121) and a second connection part (122), wherein the first connection part (121) is movably connected to the second connection part (122), the first connection part (121) is movably connected to the mounting frame structure (11), and the second connection part (122) is connected to the press-bending assembly (20).
3. The large-size hot-bent glass bending tool according to claim 2, characterized in that: The first connecting portion (121) is sleeved on the mounting frame structure (11), and the first connecting portion (121) has a threaded hole, the threaded hole is arranged on a side wall of the first connecting portion (121), and a first fastener is inserted into the threaded hole.
4. The large-size hot-bent glass bending tool according to claim 3 is characterized in that: The mounting frame structure (11) comprises a first mounting frame (111), a second mounting frame (112) and a fixing portion (113); the first mounting frame (111) comprises two, the first ends of the two first mounting frames (111) are connected to the fixing portion (113), the two first mounting frames (111) are located on the same straight line; the second mounting frame (112) comprises two, the two second mounting frames (112) are connected to the fixing portion (113), the two second mounting frames (112) are located on the same straight line, and the first mounting frame (111) and the second mounting frame (112) are perpendicular to each other.
5. The large-size hot-bending glass bending tool according to claim 4, characterized in that: The mounting frame structure (11) further comprises a first limiting section (114) and a second limiting section (115), wherein the first limiting section (114) is connected to the second end of the first mounting frame (111), and the second limiting section (115) is connected to the second end of the second mounting frame (112).
6. The large-size hot-bending glass bending tool according to claim 2, characterized in that: The first connecting portion (121) has a long hole (1211), a second fastener is inserted between the second connecting portion (122) and the long hole (1211), and the bending assembly (20) is connected to an end of the second connecting portion (122) away from the first connecting portion (121).
7. The large-size hot-bending glass bending tool according to any one of claims 1 to 6, characterized in that: The bending assembly (20) is made of graphite.
8. The large-size hot-bent glass bending tool according to claim 7, characterized in that: The press-bending assembly (20) has a threaded hole, and the press-bending assembly (20) and the adjusting structure (12) are connected by bolts.
9. The large-size hot-bending glass bending tool according to claim 8, characterized in that: The height of the bending assembly (20) in the vertical direction is 0.9 to 1.2 times of the glass to be processed.
10. The large-size hot-bent glass bending tool according to claim 1, characterized in that: The press-bending assembly (20) has a contoured surface that is consistent with the shape of the hot-bending lower die, and the contoured surface is arranged away from the mounting frame assembly (10).
Citation Information
Patent Citations
Glass hot bending die
CN218879715U