Anti-cracking high-temperature-resistant valve plate structure

By introducing cooling pipes and support frame designs into the high-temperature valve plate structure, the deformation and sealing problems of valve plates in high-temperature environments are solved, and the prevention of flue gas leakage and the service life are extended. At the same time, the maintenance costs are reduced and the overall practicality is improved. sex.

CN222316130UActive Publication Date: 2025-01-07CHANGXING ZHENGHAO REFRACTORY MATERIAL
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Patent Information

Application Number
CN202420952153.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2025-01-07
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

The existing high-temperature valve plate structure is prone to deform in long-term high-temperature environments, affecting sealing, leading to flue gas leakage, short service life and high maintenance costs.

Method used

A high-temperature anti-cracking and resistant valve plate structure is designed, using internal cooling pipe and support frame structure. The cooling pipe is cooled by cooling liquid, and the support frame prevents cracking through reinforcement ribs and expansion space, and is designed in the upper and lower shells. Allows replacement of damaged parts to reduce repair costs.

Benefits of technology

It effectively reduces the valve plate temperature, prevents flue gas leakage, extends service life, reduces maintenance costs, and improves overall practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of valve plates, in particular to an anti-cracking high-temperature-resistant valve plate structure which comprises a valve plate body, a cooling pipe is arranged in the valve plate body, two sets of supporting frames are arranged on the outer side of the cooling pipe and located in the valve plate body, and sealing blocks are arranged at the two ends of the cooling pipe. A plurality of sets of reinforcing ribs are arranged in the supporting frame, an expansion space is formed between the supporting frame and the valve plate body, the cooling pipe is of a snakelike structure design, the two ends of the cooling pipe extend to the outer side of the valve plate body, and the size of the outer structure of the sealing block corresponds to the size of the inner structure of the cooling pipe. A plurality of sets of sealing rings are arranged on the outer side of the sealing block and distributed on the outer side of the sealing block at equal intervals, and compared with an existing valve plate, the whole practicability of the valve plate can be improved through the design.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve plates, in particular to an anti-cracking and high-temperature resistant valve plate structure. Background Art

[0002] High-temperature pipeline valves are the main mechanical components for controlling the transportation of fluids in pipes. They can be used in various hot air pipelines in industries such as building materials, electricity, glass, and light industry, such as: the secondary utilization of waste heat from boilers, kilns, and blast furnaces, as well as the treatment of flue gas and waste. In actual operation, they can achieve functions such as cutoff, regulation, diversion, prevention of backflow, pressure stabilization, diversion or overflow pressure relief, such as: opening and closing of pipelines through valve plate structures; and air volume regulation of the above-mentioned hot air pipelines. When the high-temperature regulating gate valve is working, the lower part of the valve plate is a high-temperature area, and the working environment is very harsh, usually subject to the impact of high-temperature gases above 1000°C.

[0003] After searching, the announcement number CN204879026U provides a valve plate structure for high-temperature pipeline valves, including a valve plate, a high-temperature zone, a sub-high-temperature zone and a first medium-temperature zone are arranged in the middle of the valve plate, the high-temperature zone is arranged at the bottom of the valve plate, the sub-high-temperature zone is arranged at the top of the high-temperature zone, and the first medium-temperature zone is arranged at the top of the sub-high-temperature zone. The high-temperature zone, the sub-high-temperature zone, the first medium-temperature zone and the second medium-temperature zone are provided with compartment casting seams filled with fiber paper between each other, and high-temperature pipelines are arranged inside. The practical new type adopts a multi-stage casting design. In actual use, it reduces the defects of the valve plate structure such as short service life and high maintenance cost caused by long-term high-temperature working environment, improves the performance and service life of the valve, and has considerable economic benefits. Compared with the existing valve plate structure, it has a long service life and low maintenance cost; its defect is that the valve plate is easily deformed due to long-term high temperature, and the deformation of the valve plate affects the sealing of the valve, causing smoke leakage. Therefore, it is particularly important to improve the existing valve plate structure and design a new anti-cracking and high-temperature resistant valve plate structure to solve the above-mentioned technical defects and improve the practicality of the overall valve plate structure. Utility Model Content

[0004] The purpose of the utility model is to provide a crack-resistant and high-temperature resistant valve plate structure, which can reduce the temperature of the valve plate body when the valve plate body is in use, so as to prevent the temperature of the valve plate body from being too high during use, thereby affecting the leakage of smoke. At the same time, when the upper shell or the lower shell is damaged, the design of the upper shell and the lower shell can break the damaged upper shell or lower shell, and then disconnect the connection between the two sets of support frames and replace them, thereby reducing the maintenance cost and improving the overall practicality of the valve plate structure, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A crack-resistant and high-temperature resistant valve plate structure comprises a valve plate body, a cooling pipe is arranged inside the valve plate body, two groups of support frames are arranged outside the cooling pipe and inside the valve plate body, sealing blocks are arranged at both ends of the cooling pipe, a plurality of reinforcing ribs are arranged inside the support frame, and an expansion space is formed between the support frame and the valve plate body.

[0007] As a preferred solution of the utility model, the cooling pipe is designed in a serpentine structure, and both ends of the cooling pipe extend to the outside of the valve plate body.

[0008] As a preferred solution of the utility model, the external structure size of the sealing block is designed to correspond to the internal structure size of the cooling tube.

[0009] As a preferred solution of the utility model, a plurality of groups of sealing rings are provided on the outer side of the sealing block, and the plurality of groups of sealing rings are distributed at equal intervals on the outer side of the sealing block.

[0010] As a preferred solution of the utility model, the two groups of support frames are provided with multiple groups of connecting grooves at one end close to each other, and the two groups of support frames are provided with multiple groups of connecting columns at one end close to the connecting grooves. The external structure size of the connecting columns is designed to correspond to the internal structure size of the connecting grooves, and the two groups of support frames are connected to each other through the multiple groups of connecting grooves and connecting columns.

[0011] As a preferred solution of the utility model, the valve plate body is composed of an upper shell and a lower shell, and the two groups of support frames are respectively located inside the upper shell and the lower shell.

[0012] As a preferred solution of the utility model, a conduction plate is provided inside the valve plate body and outside the support frame, a heat-resistant plate is provided at one end of the conduction plate away from the support frame, and heat-conducting blocks are provided at both ends of the conduction plate and the heat-resistant plate.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. In the utility model, through the design of the cooling pipe, when the valve plate body is in use, cooling water is introduced into the interior of the cooling pipe. The closed space inside the cooling pipe can reduce the temperature of the valve plate body, thereby preventing the valve plate body from being too hot when in use, thereby causing problems such as flue gas leakage. A water pump is arranged on the outside of the valve plate body, and the water pump is connected to the cooling pipe. New coolant is injected into the interior of the cooling pipe. The flowing coolant can cool the coolant inside the cooling pipe, thereby providing a cooling effect.

[0015] 2. In the utility model, the connecting column and the connecting groove are connected through the design of the support frame, so that the two groups of support frames can be connected. With multiple groups of reinforcing ribs, when the valve plate body is in use, the strength of the valve plate body can be increased through the two groups of support frames, and an expansion space is formed between the support frame and the valve plate body, which can give the valve plate body a certain amount of expansion, prevent the valve plate body from cracking when it expands due to heat, and extend the service life of the valve plate body. When the upper shell or the lower shell is damaged, the design of the upper shell and the lower shell can smash the damaged upper shell or the lower shell, and then disconnect the connection between the two groups of support frames, and replace them, thereby reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the combined structure of two sets of support frames of the utility model;

[0018] Figure 3 This is a schematic diagram of the cooling pipe structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the split structure of two groups of support frames of the utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the conductive plate, heat-resistant plate and heat-conductive block of the utility model.

[0021] In the figure: 1. Valve plate body; 2. Cooling pipe; 3. Support frame; 4. Sealing block; 5. Reinforcing ribs; 6. Sealing ring; 7. Connecting groove; 8. Connecting column; 9. Upper shell; 10. Lower shell; 11. Conducting plate; 12. Heat-resistant plate; 13. Heat-conducting block. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0023] Example:

[0024] See also Figure 1-Figure 5 , the utility model provides a technical solution:

[0025] A crack-resistant and high-temperature resistant valve plate structure includes a valve plate body 1, a cooling pipe 2 is provided inside the valve plate body 1, two groups of support frames 3 are provided on the outside of the cooling pipe 2 and inside the valve plate body 1, and sealing blocks 4 are provided at both ends of the cooling pipe 2, multiple groups of reinforcing ribs 5 are provided inside the support frame 3, and an expansion space is formed between the support frame 3 and the valve plate body 1.

[0026] Furthermore, the cooling tube 2 is designed in a serpentine structure, and both ends of the cooling tube 2 extend to the outside of the valve plate body 1. When the valve plate body 1 is in use, cooling water is introduced into the cooling tube 2. The enclosed space inside the cooling tube 2 can reduce the temperature of the valve plate body 1 to prevent the valve plate body 1 from being too high in temperature during use, which may affect the flue gas leakage. A water pump is arranged on the outside of the valve plate body 1, and the water pump is connected to the cooling tube 2. New coolant is injected into the cooling tube 2. The flowing coolant can cool the coolant inside the cooling tube 2 to provide a cooling effect.

[0027] Among them, the external structure size of the sealing block 4 is designed to correspond to the internal structure size of the cooling tube 2. A plurality of sealing rings 6 are provided on the outside of the sealing block 4. The plurality of sealing rings 6 are evenly spaced on the outside of the sealing block 4 to connect the sealing block 4 to the cooling tube 2. When the sealing block 4 is connected to the cooling tube 2, the friction between the sealing block 4 and the cooling tube 2 can be increased through the plurality of sealing rings 6 on the outside, thereby increasing the sealing of the connection. The sealing block 4 allows a closed space to be formed inside the cooling tube 2, so that the coolant can be stored inside the cooling tube 2.

[0028] Furthermore, multiple groups of connecting grooves 7 are provided at the ends of the two groups of support frames 3 close to each other, and multiple groups of connecting columns 8 are provided at the ends of the two groups of support frames 3 close to the connecting grooves 7. The external structure size of the connecting column 8 is designed to correspond to the internal structure size of the connecting groove 7. The two groups of support frames 3 are connected to each other through the multiple groups of connecting grooves 7 and the connecting columns 8. The connecting columns 8 are connected to the connecting grooves 7 so that the two groups of support frames 3 can be connected. In conjunction with the multiple groups of reinforcing ribs 5, when the valve plate main body 1 is in use, the strength of the valve plate main body 1 can be increased through the two groups of support frames 3, and an expansion space is formed between the support frame 3 and the valve plate main body 1, which can give the valve plate main body 1 a certain amount of expansion, thereby preventing the valve plate main body 1 from cracking when it expands due to heat, thereby extending the service life of the valve plate main body 1.

[0029] Furthermore, the valve plate body 1 is composed of an upper shell 9 and a lower shell 10, and the two groups of support frames 3 are respectively located inside the upper shell 9 and the lower shell 10. When the upper shell 9 or the lower shell 10 is damaged, the design of the upper shell 9 and the lower shell 10 can smash the damaged upper shell 9 or the lower shell 10, and then disconnect the connection between the two groups of support frames 3 and replace them, thereby reducing maintenance costs.

[0030] Furthermore, a conduction plate 11 is provided inside the valve plate body 1 and on the outside of the support frame 3, a heat-resistant plate 12 is provided at one end of the conduction plate 11 away from the support frame 3, and heat-conducting blocks 13 are provided at both ends of the conduction plate 11 and the heat-resistant plate 12. When the conduction plate 11 is subjected to high temperature, the temperature on the heat-resistant plate 12 is heat-conducted. After the heat is conducted to the heat-conducting block 13, the heat-conducting block 13 dissipates the heat outward, thereby improving the high temperature resistance of the valve plate body 1. The conduction plate 11 is made of graphene, and the heat-conducting block 13 is made of graphite. After the heat is transferred to the heat-conducting block 13 through the conduction plate 11, the heat is conducted outward, thereby being able to dissipate heat for the valve plate body 1.

[0031] In this embodiment, the implementation scenario is specifically as follows: when the valve plate body 1 is in use, cooling water is introduced into the interior of the cooling tube 2. The enclosed space inside the cooling tube 2 can reduce the temperature of the valve plate body 1 to prevent the valve plate body 1 from being too hot during use, which may affect the leakage of flue gas. A water pump is arranged on the outside of the valve plate body 1, and the water pump is connected to the cooling tube 2. New coolant is injected into the interior of the cooling tube 2. The flowing coolant can cool the coolant inside the cooling tube 2 to provide a cooling effect. The sealing block 4 is connected to the cooling tube 2. When the sealing block 4 is connected to the cooling tube 2, the friction between the sealing block 4 and the cooling tube 2 can be increased through the multiple sets of sealing rings 6 on the outside, thereby increasing the sealing of the connection. The sealing block 4 can form an enclosed space inside the cooling tube 2, so that the coolant can be stored inside the cooling tube 2. When the valve plate body 1 is in use, the strength of the valve plate body 1 can be increased through the two sets of support frames 3. An expansion space is formed between the support frame 3 and the valve plate body 1, which can give the valve plate body 1 a certain amount of expansion, prevent the valve plate body 1 from cracking when it expands due to heat, and extend the service life of the valve plate body 1. When the valve plate body 1 is in use, the design of the upper shell 9 and the lower shell 10, when the upper shell 9 or the lower shell 10 is damaged, the damaged upper shell 9 or the lower shell 10 is broken, and then the connection between the two groups of support frames 3 is disconnected and replaced, which reduces the maintenance cost. When the conduction plate 11 is subjected to high temperature, the temperature on the heat-resistant plate 12 is heat-conducted to the heat-conducting block 13, and the heat-conducting block 13 dissipates heat outward, thereby improving the high temperature resistance of the valve plate body 1. The conduction plate 11 is made of graphene material, and the heat-conducting block 13 is made of graphite material. After the heat is transferred to the heat-conducting block 13 through the conduction plate 11, the heat is conducted outward, so that the valve plate body 1 can be heat-dissipated. Compared with the existing valve plate, the utility model can improve the overall practicality of the valve plate through design.

[0032] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A crack-resistant and high-temperature resistant valve plate structure, comprising a valve plate body (1), characterized in that: A cooling pipe (2) is provided inside the valve plate body (1), two groups of support frames (3) are provided outside the cooling pipe (2) and inside the valve plate body (1), and sealing blocks (4) are provided at both ends of the cooling pipe (2), a plurality of groups of reinforcing ribs (5) are provided inside the support frame (3), and an expansion space is formed between the support frame (3) and the valve plate body (1).

2. The anti-cracking and high temperature resistant valve plate structure according to claim 1, characterized in that: The cooling tube (2) is designed in a serpentine structure, and both ends of the cooling tube (2) extend to the outside of the valve plate body (1).

3. The anti-cracking and high temperature resistant valve plate structure according to claim 1, characterized in that: The external structure size of the sealing block (4) is designed to correspond to the internal structure size of the cooling tube (2).

4. The anti-cracking and high temperature resistant valve plate structure according to claim 1, characterized in that: A plurality of groups of sealing rings (6) are arranged on the outer side of the sealing block (4), and the plurality of groups of sealing rings (6) are distributed at equal intervals on the outer side of the sealing block (4).

5. The anti-cracking and high temperature resistant valve plate structure according to claim 1, characterized in that: A plurality of connection grooves (7) are provided at the ends of the two groups of support frames (3) close to each other, and a plurality of connection columns (8) are provided at the ends of the two groups of support frames (3) close to the connection grooves (7). The external structure size of the connection column (8) is designed to correspond to the internal structure size of the connection groove (7). The two groups of support frames (3) are connected to each other via the plurality of connection grooves (7) and the connection columns (8).

6. The anti-cracking and high temperature resistant valve plate structure according to claim 1, characterized in that: The valve plate body (1) is composed of an upper shell (9) and a lower shell (10), and the two groups of support frames (3) are respectively located inside the upper shell (9) and the lower shell (10).

7. The anti-cracking and high temperature resistant valve plate structure according to claim 1, characterized in that: A conduction plate (11) is provided inside the valve plate body (1) and outside the support frame (3); a heat-resistant plate (12) is provided at one end of the conduction plate (11) away from the support frame (3); and heat-conducting blocks (13) are provided at both ends of the conduction plate (11) and the heat-resistant plate (12).

Citation Information

Patent Citations

  • A valve plate structure for high temperature pipeline valve gate

    CN204879026U