Raw material proportioning device for producing water-based cleaning agent

Abstract

The utility model relates to a raw material proportioning device for producing a water-based cleaning agent, and aims to solve the technical problems that the time cost is reduced and the production efficiency is reduced due to the fact that a worker controls the quantity of prepared raw materials and then sequentially puts the prepared raw materials into a mixing box for fusion in the actual production process at present and sequentially controls the quantity and puts the raw materials into the mixing box. A controller used for controlling weighing and used for valve mechanisms is arranged on one side of a protective shell, one side of the controller is fixedly connected with one end of a weighing line, one side of the controller is fixedly connected with one end of a valve connecting line, and the other end of the weighing line is fixedly connected with at most four sets of weighing mechanisms used for collecting the raw material proportion. The other end of the valve connecting line is fixedly connected with a valve mechanism used for controlling injection of raw materials, a mixing mechanism is arranged at the bottom of the protective shell, and a first motor is arranged on one side of the mixing mechanism. And the production efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of production proportioning of water-based cleaning agents, in particular to a raw material proportioning device for the production of water-based cleaning agents. Background Art

[0002] Water-based cleaning agents are generally prepared by mixing a variety of materials such as carboxymethyl cellulose, fluorinated surfactants, chelating agents, silicone defoaming agents and deionized water in a certain proportion. The existing raw material proportioning device for the production of water-based cleaning agents includes the following components; storage tank group: storage tanks for storing different raw materials respectively, and equipped with liquid level sensors to monitor the liquid level; pump group: including multiple pumps, used to pump the raw materials in each storage tank to a mixing tank; mixing tank: used to receive various raw materials and mix them, equipped with a stirring device to ensure sufficient mixing; conveying system: conveying the mixed cleaning agent to the next production process; although the device has obvious beneficial effects, it has the following problems: in the actual production process, the staff controls the amount of prepared raw materials and then puts them into the mixing box for fusion in turn. Due to the control of the amount and the delivery in turn, there is a time cost that reduces production efficiency.

[0003] In view of this, we propose a raw material proportioning device for producing water-based cleaning agents. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art, meet the actual needs, and provide a raw material proportioning device for the production of water-based cleaning agents to solve the current technical problem that in the actual production process, the staff controls the amount of prepared raw materials and then puts them into a mixing box for fusion in sequence. Due to the sequential control of the amount and the addition, there is a time cost that reduces the production efficiency.

[0005] In order to achieve the purpose of the utility model, the technical solution adopted by the utility model is: to design a raw material proportioning device for the production of water-based cleaning agents, including a controller for controlling weighing and a valve mechanism provided on one side of the protective shell, one end of the controller is fixedly connected to a weighing line, one end of the controller is fixedly connected to a valve connecting line, the other end of the weighing line is fixedly connected to at most 4 groups of weighing mechanisms for collecting raw material proportions, the other end of the valve connecting line is fixedly connected to a valve mechanism for controlling the injection of raw materials, a mixing mechanism is provided at the bottom of the protective shell, and a first motor is provided on one side of the mixing mechanism.

[0006] Preferably, the weighing mechanism includes a weighing platform base, which is fixedly connected to the top surface of the partition plate in the middle of the protective shell. A gravity sensor is provided inside the weighing platform base, one side of the gravity sensor is fixedly connected to one end of the weighing line, a circular weighing plate is provided on the top of the gravity sensor, and the bottom surface of the circular weighing plate is fixedly connected to a weighing cavity for collecting raw materials. A feeding hole is provided on the top of the weighing cavity, and a discharge hole is provided on one side of the middle of the weighing cavity.

[0007] Preferably, the valve mechanism includes a feed valve bracket, a second motor, a first gear, a first output shaft, a second gear, a first rotating shaft, a feed valve plate, a discharge bracket, a third motor, a third gear, a second output rotating shaft, a second rotating shaft, and a discharge valve plate. At most 4 groups of second motors are arranged inside the feed valve bracket, at least 4 groups of the second motor rotating output shafts are fixedly connected to at most 4 groups of first gears, at most 4 groups of the first gears are rotatably connected to at most 4 groups of first output shafts, at most 4 groups of the first output shafts are rotatably connected to at most 4 groups of second gears, and at most 4 groups of the second The gear is rotatably connected to the first rotating shaft, the first rotating shaft is fixedly connected to the feed valve plate, the feed valve bracket is fixedly connected to the top of the protective shell, the discharging bracket is fixedly connected to the top of the partition plate, the discharging bracket is fixedly connected to the third motor, the output shaft of the third motor is rotatably connected to the third gear, the third gear is rotatably connected to the second output rotating shaft, the second output rotating shaft is rotatably connected to at most 4 groups of fourth gears, at most 4 groups of the fourth gears are rotatably connected to at most 4 groups of second rotating shafts, at most 4 groups of the second rotating shafts are fixedly connected to the discharging valve plate, and the discharging valve plate is rotatably connected to the inside of the connecting pipe.

[0008] Preferably, one end of the connecting pipe is fixedly connected to one side of the mixer, and the mixing mechanism comprises a mixing box, a rotating impeller is provided inside the mixing box, and a rotating shaft of the rotating impeller is fixedly connected to the output shaft of the first motor.

[0009] Compared with the prior art, the beneficial effects of the utility model are:

[0010] The utility model improves the existing structure, and installs a controller on one side of the protective shell to control the circuit board and equipment of the weighing and valve mechanism. In the weighing mechanism, when the raw material enters the weighing cavity through the feeding hole, the gravity sensor is subjected to the change of mass, so that it transmits the information to the controller, and the controller controls the second motor in the valve mechanism to close the feeding hole of the corresponding weighing cavity. When the masses of all the weighing cavities meet the raw material ratio, the controller controls the third motor in the valve mechanism to open, so that it enters the mixing mechanism to stir and fully blend. When the water-based cleaning agent is produced, the gravity sensor can accurately measure the weight of the raw material, ensure the accurate addition ratio of the raw material, and improve the production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0012] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0013] Figure 3 It is a schematic diagram of the exploded structure of the weighing mechanism of the utility model;

[0014] Figure 4 This is a schematic diagram of the exploded structure of the valve mechanism of the utility model;

[0015] In the figure: 1. protective shell; 2. controller; 3. weighing line; 4. valve connecting line; 5. weighing mechanism; 6. valve mechanism; 7. mixing mechanism; 8. first motor; 9. partition plate; 10. connecting pipe;

[0016] 501, weighing platform base; 502, gravity sensor; 503, circular weighing plate; 504, weighing cavity; 50401, feeding hole; 50402, discharging hole;

[0017] 601, feed valve bracket; 602, second motor; 603, first gear; 604, first output shaft; 605, second gear; 606, first rotating shaft; 607, feed valve plate; 608, discharge bracket; 609, third motor; 610, third gear; 611, second output shaft; 612, fourth gear; 613, second rotating shaft; 614, discharge valve plate;

[0018] 701. Mixing box; 702. Rotating impeller. DETAILED DESCRIPTION

[0019] The utility model is further described below in conjunction with the accompanying drawings and embodiments:

[0020] Example 1: A raw material proportioning device for producing a water-based cleaning agent, see Figures 1 to 4 , including a controller 2 for controlling weighing and valve mechanism on one side of the protective shell 1, a fixedly connected weighing line 3 on one side of the controller 2, and a fixedly connected valve connection line 4 on one side of the controller 2, so as to realize the control of weighing and valve mechanism. The other end of the weighing line 3 is fixedly connected to at most 4 groups of weighing mechanisms 5 for collecting the raw material ratio. These weighing mechanisms can accurately measure the amount of different raw materials added to the mixing mechanism, so as to achieve the requirements of specific proportion ratio. The other end of the valve connection line 4 is fixedly connected to the valve mechanism 6 for controlling the injection of raw materials, so as to ensure that the two raw materials can accurately flow into the mixing mechanism 7 according to a specific ratio during the mixing process.

[0021] A mixing mechanism 7 is provided at the bottom of the protective shell 1, which can evenly mix the cleaning agents flowing in from both ends. A first motor 8 is provided on one side of the mixing mechanism 7 to control the rotation speed of the mixing mechanism to make the mixing more complete. Through the above structure, the utility model can realize the special proportioning operation of the water-based cleaning agent, can meet the different proportions of multiple raw materials at the same time, make its proportioning requirements more accurate, and help improve product quality.

[0022] Specifically, the weighing mechanism 5 includes a weighing platform base 501, which is fixedly connected to the top surface of the partition plate 9 in the middle of the protective shell 1. A gravity sensor 502 is arranged inside the weighing platform base 501, and one side of the gravity sensor 502 is fixedly connected to one end of the weighing line 3, so that the weight of the raw material can be accurately measured through the gravity sensor.

[0023] A circular weighing plate 503 is provided on the top of the gravity sensor 502. The inner bottom surface of the weighing plate 503 is fixedly connected to a weighing cavity 504 for collecting raw materials. A feeding hole 50401 is provided on the top of the weighing cavity 504, so that the raw materials to be weighed can be poured into the weighing cavity for accurate weight measurement to ensure that the raw material addition ratio is accurate.

[0024] A discharge hole 50402 is provided on one side of the middle of the weighing chamber 504, which can accurately feed the weighed raw materials into the mixing mechanism 7 to achieve the requirements of the special proportion of cleaning agent. Through the above structure, the flow of cleaning agents of different proportions can be accurately controlled and the mixing ratio can be accurately controlled, providing a more efficient and accurate automation solution for the production of cleaning agents.

[0025] Furthermore, the valve mechanism 6 includes a feed valve support 601, and at most four groups of second motors 602 are arranged inside the feed valve support 601. These motors can accurately control the valve opening according to a specific program to achieve accurate control of the raw material flow rate. At most four groups of second motors 602 have rotation output shafts fixedly connected to at most four groups of first gears 603, at most four groups of first gears 603 have one side rotationally connected to at most four groups of first output shafts 604, at most four groups of first output shafts 604 are rotationally connected to at most four groups of second gears 605, and at most four groups of second gears 605 are rotationally connected to the first rotating shaft 606.

[0026] The first rotating shaft 606 is fixedly connected to the feed valve plate 607, and can accurately control the flow rate of the raw materials entering the mixing mechanism, thereby achieving mixing of raw materials in different proportions.

[0027] The feed valve bracket 601 is fixedly connected to the top of the protective shell 1, which can protect the valve mechanism and raw materials from external interference and ensure their stable and reliable operation. The above structure can control the flow rate and proportion of raw materials entering the mixing mechanism, ensure the accurate ratio of the cleaning agent, and provide a more efficient and accurate automation solution for the production process.

[0028] Furthermore, the discharge bracket 608 is fixedly connected to the top of the partition plate 9, and can smoothly deliver the mixed cleaning agent through the discharge valve plate 614. The discharge bracket 608 is fixedly connected to the third motor 609, the output shaft of the third motor 609 is rotatably connected to the third gear 610, the third gear 610 is rotatably connected to the second output rotating shaft 611, at most four groups of fourth gears 612 are rotatably connected to at most four groups of second rotating shafts 613, the second rotating shaft 613 is fixedly connected to the discharge valve plate 614, and the discharge valve plate 614 can control the flow rate and discharge speed of the mixed cleaning agent.

[0029] The discharge valve plate 614 is provided inside the connecting pipe 10 to send the mixed cleaning agent to the next production process to realize the automatic production of the cleaning agent. The above structure can realize the precise mixing and proportioning of the cleaning agent, and ensure the stability and accuracy of the cleaning agent flow rate and flow velocity, improve production efficiency and reduce production costs.

[0030] It is worth noting that one end of the connecting pipe 10 is fixedly connected to one side of the mixing mechanism 7 to feed the mixed cleaning agent into the mixing mechanism. The mixing mechanism 7 includes a mixing box 701, which can evenly mix a variety of raw materials to provide the required ratio of ingredients for the final cleaning agent. A rotating impeller 702 is provided inside the mixing box 701, which can achieve stirring and mixing of the raw materials and ensure that the ratio of the ingredients of the mixed cleaning agent is uniform. The rotating shaft of the rotating impeller 702 is fixedly connected to the output shaft of the first motor 8, and the first motor 8 can accurately control the rotation speed and stirring force of the rotating impeller 702. The above structure can achieve accurate mixing and proportioning of different types of raw materials, ensure that the ratio of the ingredients of the cleaning agent is uniform and stable, and finally obtain a high-quality cleaning agent product. At the same time, the automated production process can also greatly improve production efficiency and reduce labor costs.

[0031] Working principle: First, install the protective shell horizontally on the working platform or the ground, then install the mixing mechanism at the bottom of the protective shell, then install the partition plate, install the weighing mechanism on the partition plate and use a connecting pipe to connect one side of the mixing box through the partition plate, then install the valve mechanism and fix it to the rotating shaft, then use the corresponding connections of the connecting wire to connect one end of the weighing mechanism equipment and the valve mechanism equipment respectively, and the other end of the connecting wire is connected to the controller, and the corresponding weight ratios are set according to the installation sequence of the weighing mechanism, and then the filling hole of the external equipment is connected through the connecting pipe for production.

[0032] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A raw material proportioning device for producing a water-based cleaning agent, comprising: The protective shell (1) is characterized in that a controller (2) for controlling weighing and a valve mechanism is provided on one side of the protective shell (1); one side of the controller (2) is fixedly connected to one end of a weighing line (3); one side of the controller (2) is fixedly connected to one end of a valve connecting line (4); the other end of the weighing line (3) is fixedly connected to four groups of weighing mechanisms (5) for collecting raw material proportions; the other end of the valve connecting line (4) is fixedly connected to a valve mechanism (6) for controlling the injection of raw materials; a mixing mechanism (7) is provided at the bottom of the protective shell (1); and a first motor (8) is provided on one side of the mixing mechanism (7).

2. A raw material proportioning device for producing a water-based cleaning agent as claimed in claim 1, characterized in that: The weighing mechanism (5) comprises a weighing platform base (501), the weighing platform base (501) is fixedly connected to the top surface of the middle partition plate (9) of the protective shell (1), a gravity sensor (502) is arranged inside the weighing platform base (501), one side of the gravity sensor (502) is fixedly connected to one end of the weighing line (3), a circular weighing plate (503) is arranged on the top of the gravity sensor (502), the inner bottom surface of the circular weighing plate (503) is fixedly connected to a weighing cavity (504) for collecting raw materials, a feeding hole (50401) is arranged on the top of the weighing cavity (504), and a discharge hole (50402) is arranged on one side of the middle part of the weighing cavity (504).

3. A raw material proportioning device for producing a water-based cleaning agent as claimed in claim 1, characterized in that: The valve mechanism (6) comprises a feed valve support (601), a second motor (602), a first gear (603), a first output rotating shaft (604), a second gear (605), a first rotating shaft (606), a feed valve plate (607), a discharge support (608), a third motor (609), a third gear (610), a second output rotating shaft (611), a second rotating shaft (613), and a discharge valve plate (614). Four groups of second motors (602) are arranged inside the feed valve support (601). The four groups of second motors (602) rotate and output shafts are fixedly connected to the four groups of first gears (603). One side of the four groups of first gears (603) is rotatably connected to the four groups of first output rotating shafts (604). The four groups of first output rotating shafts (604) are rotatably connected to the four groups of second gears (605). The four groups of second gears (60 5) Rotatably connected to the first rotating shaft (606), the first rotating shaft (606) is fixedly connected to the feed valve plate (607), the feed valve bracket (601) is fixedly connected to the top of the protective shell (1), the discharge bracket (608) is fixedly connected to the top of the partition plate (9), the discharge bracket (608) is fixedly connected to the third motor (609), the output shaft of the third motor (609) is rotationally connected to the third gear (610), the third gear (610) is rotationally connected to the second output rotating shaft (611), the second output rotating shaft (611) is rotationally connected to four groups of fourth gears (612), the four groups of the fourth gears (612) are rotationally connected to four groups of second rotating shafts (613), the four groups of the second rotating shafts (613) are fixedly connected to the discharge valve plate (614), and the discharge valve plate (614) is rotationally connected to the inside of the connecting pipe (10).

4. A raw material proportioning device for producing a water-based cleaning agent as claimed in claim 3, characterized in that: One end of the connecting pipe (10) is fixedly connected to one side of a mixing mechanism (7); the mixing mechanism (7) comprises a mixing box (701); a rotating impeller (702) is provided inside the mixing box (701); a rotating shaft of the rotating impeller (702) is fixedly connected to an output shaft of a first motor (8).

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