Rapid positioning tool for steel backing single-punching blanking die

Through the combination of hydraulic rods and laser sensors, the rapid and accurate positioning of the steel back single-pull blanking mold is achieved, solving the problem of reduced accuracy caused by positioning wear, and improving production efficiency and product quality.

CN222326399UActive Publication Date: 2025-01-10DALIAN LUYOU MACHINERY CO LTD
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Patent Information

Application Number
CN202421104962.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-21
Publication Date
2025-01-10
Estimated Expiration
2034-05-21

AI Technical Summary

Technical Problem

The wear of traditional positioning workpieces leads to a decrease in positioning accuracy, affecting production efficiency and product quality, and inaccurate positioning may lead to misalignment of workpieces or adverse effects, increasing the adjustment and correction workload on the production line.

Method used

The hydraulic rod, laser sensor, limit card block and gear are used to achieve fast and accurate positioning and installation through the monitoring and alarm system of the laser sensor and mechanical transmission to ensure stable docking and fit of the lower mold.

Benefits of technology

The positioning errors are discovered and corrected in a timely manner, which improves the yield rate and installation efficiency of the equipment, and reduces uncertainty and adjustment workload in the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of collecting barrel related equipment, and discloses a quick positioning tool for a steel backing single-punching blanking die, which comprises a base, a hydraulic rod is arranged at the top of the base, the output end of the hydraulic rod is fixedly connected with a top cover, a bolt is in threaded connection with the interior of the top cover, and an upper die is in threaded connection with the bottom of the bolt. An upper mold is arranged on the top of the base, a lower mold is arranged on the top of the base, the top of the lower mold is attached to the bottom of the upper mold, a limiting clamping block is slidably connected into the base, the limiting clamping block is attached to the lower mold, a laser sensor is arranged in the top cover, and a receiver is arranged in the base. According to the utility model, through the effects among the parts such as the limiting clamping block, the receiver and the laser sensor, the effect that inaccurate wear positioning of the equipment can be found in time is achieved, the problem that inaccurate wear positioning of the equipment is difficult to find is solved, and the yield of the equipment is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of equipment related to a collecting bucket, in particular to a quick positioning tool for a steel back single punching blanking die. Background Art

[0002] Steel back single punch blanking die needs to use quick positioning fixture to improve production efficiency and accuracy. Quick positioning fixture is a device used to quickly and accurately position the workpiece or mold. By using quick positioning fixture, steel back single punch blanking die can quickly and accurately position the workpiece, improve production efficiency, reduce production costs, and ensure processing accuracy and consistency. This fixture design can help optimize the production process, reduce adjustment time, and improve the operating efficiency of the production line, thereby improving overall production capacity.

[0003] Currently, workpieces are usually positioned by simple positioning columns. This traditional positioning method has some potential problems. With long-term use, the positioning columns may be affected by wear, resulting in a decrease in positioning accuracy. This wear may be caused by friction, vibration or other factors, which gradually affects the accuracy and stability of the positioning columns. Inaccurate positioning may cause deviations or errors in the workpiece during processing, affecting overall production efficiency and product quality. As the production run time increases, the wear problem of the positioning column may gradually become apparent, bringing certain uncertainties and risks to the production process. In this case, the operator may need to check and adjust the positioning workpiece more frequently to ensure the normal progress of the production process. Inaccurate positioning may cause the workpiece to be misaligned or have adverse effects during assembly or processing, increasing the adjustment and correction workload on the production line. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a quick positioning tool for a steel-back single-punch blanking die, aiming to improve the problem of untimely positioning errors that may be caused by wear and tear of the equipment during use.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a quick positioning tooling for a steel back single punch blanking die, comprising a base, a hydraulic rod is arranged on the top of the base, a top cover is fixedly connected to the output end of the hydraulic rod, a bolt is threadedly connected to the inside of the top cover, an upper die is threadedly connected to the bottom of the bolt, a lower die is arranged on the top of the base, the top of the lower die is fitted with the bottom of the upper die, a limiting block is slidably connected to the inside of the base, the limiting block is fitted with the lower die, a laser sensor is arranged inside the top cover, a receiver is arranged inside the base, the receiver is electrically connected to the laser sensor, and a docking assembly is arranged at the bottom of the lower die.

[0006] As a further description of the above technical solution:

[0007] The docking assembly comprises a docking post and a threaded sleeve, wherein the docking post is fixedly connected to the bottom of the lower mold, and the docking post is slidably connected to the inside of the threaded sleeve.

[0008] As a further description of the above technical solution:

[0009] The docking column is slidably connected to the inside of the base, and a threaded column is fixedly connected to the bottom of the docking column.

[0010] As a further description of the above technical solution:

[0011] The threaded column is threadedly connected inside the threaded sleeve.

[0012] As a further description of the above technical solution:

[0013] A swivel is fixedly connected to the top of the threaded sleeve, and the swivel is rotatably connected to the inside of the base.

[0014] As a further description of the above technical solution:

[0015] A motor is arranged inside the base, and a rotating column is fixedly connected to the output end of the motor.

[0016] As a further description of the above technical solution:

[0017] The rotating column is rotatably connected to the inside of the base, and a second gear is fixedly connected to the outer wall of the rotating column.

[0018] As a further description of the above technical solution:

[0019] The outer wall of the threaded sleeve is fixedly connected with a gear 1, and the gear 1 is meshed with the gear 2.

[0020] The utility model has the following beneficial effects:

[0021] 1. In the utility model, firstly, through the effect between the limit block, the receiver and the laser sensor, the equipment can achieve the effect that the wear positioning is inaccurate and can be discovered in time, thus solving the problem that the wear positioning of the equipment is difficult to detect, and thus improving the yield of the equipment.

[0022] 2. In the utility model, through the cooperation between the threaded sleeve, gear one and gear two, the equipment can be quickly installed, which solves the problem of complicated and time-consuming equipment installation steps and makes the equipment installation more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A three-dimensional diagram of a quick positioning tool for a steel back single punch blanking die proposed by the utility model;

[0024] Figure 2 This is a cross-sectional view of the lower die of a quick positioning tooling for a steel back single punch blanking die proposed by the utility model;

[0025] Figure 3 The utility model discloses a schematic diagram of the bottom structure of a lower die of a quick positioning tool for a steel back single punch blanking die.

[0026] Legend:

[0027] 1. Base; 2. Hydraulic rod; 3. Top cover; 4. Bolt; 5. Upper die; 6. Lower die; 7. Limit block; 8. Receiver; 9. Laser sensor; 10. Motor; 11. Rotating column; 12. Docking column; 13. Threaded column; 14. Swivel; 15. Threaded sleeve; 16. Gear 1; 17. Gear 2. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Reference Figure 1-Figure 3 The utility model provides an embodiment: a quick positioning tool for a steel back single punch blanking die, including a base 1, a hydraulic rod 2 is arranged on the top of the base 1, a top cover 3 is fixedly connected to the output end of the hydraulic rod 2, a bolt 4 is threadedly connected inside the top cover 3, an upper die 5 is threadedly connected to the bottom of the bolt 4, a lower die 6 is arranged on the top of the base 1, the top of the lower die 6 is fitted with the bottom of the upper die 5, a limited block 7 is slidably connected inside the base 1, the limited block 7 is fitted with the lower die 6, a laser sensor 9 is arranged inside the top cover 3, a receiver 8 is arranged inside the base 1, the receiver 8 is electrically connected to the laser sensor 9, a docking assembly is arranged at the bottom of the lower die 6, the docking assembly includes a docking column 12 and a threaded sleeve 15, the docking column 12 is fixedly connected to the bottom of the lower die 6, and the docking column 12 is slidably connected inside the threaded sleeve 15.

[0030] Specifically, around the lower die 6, the lower die 6 is firmly locked in a specific position through the precise restriction of the limit block 7. At the same time, the synergy of the laser sensor 9 and the receiver 8 ensures the stable alignment between the lower die 6 and the limit block 7. When any one of them is worn or offset, resulting in part of the lower die 6 blocking the receiver 8, the laser sensor 9 will immediately sound an alarm to promptly remind the operator. In addition, under normal circumstances, once the lower die 6 is embedded in the position, it will be firmly fixed without shaking. The operator can perform a preliminary inspection by simply manually shaking the lower die 6 to ensure its stability. This design ensures the stable positioning and safety of the lower die 6, and plays a vital role in the stamping operation. The precise monitoring and alarm system of the laser sensor 9 enables any offset or abnormal situation to be detected and handled in time to ensure the smooth progress of the production process. Through the reliable restriction of the limit block 7 and the sensitive detection of the laser sensor 9, the safety and stability of the production process are effectively guaranteed. The role of the hydraulic rod 2 is crucial. It drives the upper die 5 installed on the bolt 4 to fit closely with the lower die 6, providing reliable support and power for the stamping operation.

[0031] The docking column 12 is slidably connected to the inside of the base 1, and a threaded column 13 is fixedly connected to the bottom of the docking column 12. The threaded column 13 is threadedly connected to the inside of the threaded sleeve 15. A swivel 14 is fixedly connected to the top of the threaded sleeve 15. The swivel 14 is rotatably connected to the inside of the base 1. A motor 10 is arranged inside the base 1, and a rotating column 11 is fixedly connected to the output end of the motor 10. The rotating column 11 is rotatably connected to the inside of the base 1. A gear 2 17 is fixedly connected to the outer wall of the rotating column 11, and a gear 1 16 is fixedly connected to the outer wall of the threaded sleeve 15. Gear 1 16 is meshed with gear 2 17.

[0032] Specifically, when positioning is required, the docking column 12 is first inserted into the base 1 through the lower mold 6, and the motor 10 is started to realize power transmission. The operation of the motor 10 drives the rotating column 11 and the gear 2 17 to rotate synchronously, wherein the rotation of the gear 2 17 causes the movement of the corresponding gear 16, thereby driving the threaded sleeve 15 to rotate under the constraint of the swivel 14. This process allows the docking column 12 to be inserted into a part of the threaded sleeve 15 through the threaded column 13, and then the threaded column 13 is rotated and descended along the thread of the threaded sleeve 15, so that the bottom of the lower mold 6 is fitted together with the base 1; in this way, precise control and positioning of the docking column 12 and the threaded column 13 are achieved, and the synchronous movement of the rotating column 11 and the gear 2 17 ensures the stable insertion of the docking column 12 and the smooth descent of the threaded column 13, thereby ensuring that the lower mold 6 can be accurately docked and fitted with the base 1. This design structure is simple and efficient, and realizes the automation and accuracy of the positioning operation through mechanical transmission.

[0033] Working principle: When positioning is required, the lower mold 6 can be used to drive the docking column 12 to be inserted into the base 1 first, and then the motor 10 is started, so that the motor 10 drives the rotating column 11 and the gear 2 17 to rotate synchronously. When the gear 2 17 rotates, the corresponding gear 1 16 will also drive the threaded sleeve 15 to rotate under the restriction of the rotating ring 14, so that the docking column 12 drives the part of the threaded column 13 inserted into the threaded sleeve 15, and the threaded column 13 is rotated and descended along the thread of the threaded sleeve 15, so that the bottom of the lower mold 6 is fitted together with the base 1. At this time, the corresponding lower mold 6 is surrounded by the limit card. The limit of block 7, the corresponding lower mold 6 will be locked in the corresponding position, and through the cooperation of laser sensor 9 and receiver 8, any one of the lower mold 6 and the limit block 7 will be offset due to wear, so that part of the lower mold 6 blocks the receiver 8, the laser sensor 9 will sound an alarm to remind the operator, and under normal circumstances, the corresponding lower mold 6 cannot be shaken after being inserted, and the corresponding staff can also perform a simple test by manually shaking the lower mold 6, so that the corresponding hydraulic rod 2 can drive the upper mold 5 installed by the bolt 4 to fit with the lower mold 6 for stamping operation.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A quick positioning tool for a steel back single punch blanking die, comprising a base (1), characterized in that: A hydraulic rod (2) is arranged on the top of the base (1), and a top cover (3) is fixedly connected to the output end of the hydraulic rod (2). A bolt (4) is threadedly connected inside the top cover (3), and an upper mold (5) is threadedly connected at the bottom of the bolt (4). A lower mold (6) is arranged on the top of the base (1), and the top of the lower mold (6) is in contact with the bottom of the upper mold (5). A limit block (7) is slidably connected inside the base (1), and the limit block (7) is in contact with the lower mold (6). A laser sensor (9) is arranged inside the top cover (3), and a receiver (8) is arranged inside the base (1). The receiver (8) is electrically connected to the laser sensor (9), and a docking assembly is arranged at the bottom of the lower mold (6).

2. According to claim 1, a quick positioning tool for a steel back single punch blanking die, characterized in that: The docking assembly comprises a docking column (12) and a threaded sleeve (15), wherein the docking column (12) is fixedly connected to the bottom of the lower mold (6), and the docking column (12) is slidably connected inside the threaded sleeve (15).

3. The quick positioning tool for a steel back single punch blanking die according to claim 2, characterized in that: The docking column (12) is slidably connected to the inside of the base (1), and a threaded column (13) is fixedly connected to the bottom of the docking column (12).

4. The quick positioning tool for a steel back single punch blanking die according to claim 3, characterized in that: The threaded column (13) is threadedly connected inside the threaded sleeve (15).

5. The quick positioning tool for a steel back single punch blanking die according to claim 4, characterized in that: A swivel (14) is fixedly connected to the top of the threaded sleeve (15), and the swivel (14) is rotatably connected to the inside of the base (1).

6. The quick positioning tool for a steel back single punch blanking die according to claim 1, characterized in that: A motor (10) is arranged inside the base (1), and a rotating column (11) is fixedly connected to the output end of the motor (10).

7. A quick positioning tool for a steel back single punch blanking die according to claim 6, characterized in that: The rotating column (11) is rotatably connected to the interior of the base (1), and a second gear (17) is fixedly connected to the outer wall of the rotating column (11).

8. The quick positioning tool for a steel back single punch blanking die according to claim 2, characterized in that: The outer wall of the threaded sleeve (15) is fixedly connected with a gear 1 (16), and the gear 1 (16) is meshed with a gear 2 (17).