Recyclable pouring mold for aluminum parts of intercooler

Abstract

The utility model belongs to the technical field of pouring of intercoolers, particularly relates to a reusable pouring mold for aluminum parts of an intercooler, and provides the following scheme aiming at the problem that two molds are staggered in butt joint due to the fact that the conventional equipment generally adopts a separable mold for pouring but is not provided with a positioning part. The mold comprises a first mold plate, a second mold plate is correspondingly placed at one end of the first mold plate, a pouring groove is formed in the end, close to the second mold plate, of the first mold plate, and a matching block is cast at the end, corresponding to the pouring groove, of the second mold plate; the connecting part comprises four connecting insertion holes symmetrically welded to the two sides of the first mold plate, and connecting insertion strips are inserted into the four connecting insertion holes. The positioning part is arranged between the two mold plates, the problem of positioning dislocation and deviation of the two mold plates is avoided by means of the telescopic behavior among the first telescopic rod, the second telescopic rod and the release block, and the pouring quality is effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of intercooler casting, in particular to a reusable intercooler aluminum casting mold. Background Art

[0002] Intercoolers are usually only seen on cars with superchargers installed. Because intercoolers are actually a supporting part of turbocharging, their function is to reduce the temperature of high-temperature air after supercharging, reduce the heat load of the engine, improve intake, and thus increase the power of the engine. For supercharged engines, intercoolers are an important component of the supercharging system. Whether it is a mechanical supercharged engine or a turbocharged engine, an intercooler needs to be installed between the supercharger and the intake manifold. The most important component of the intercooler is the tubular aluminum part. In order to ensure production efficiency, a reusable intercooler aluminum casting mold is required.

[0003] Existing equipment usually uses a detachable mold for casting, but no positioning components are set, resulting in misalignment of the two molds during docking. Therefore, we propose a reusable intercooler aluminum casting mold to solve the above problem. Utility Model Content

[0004] The utility model aims to solve the disadvantage of mold connection misalignment and proposes a reusable intercooler aluminum casting mold.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a reusable intercooler aluminum casting mold, comprising a mold plate one, one end of the mold plate one is correspondingly placed with a mold plate two, the mold plate one is provided with a casting groove at one end close to the mold plate two, one end of the mold plate two is cast with a matching block corresponding to the casting groove, a connecting component is arranged between the mold plate one and the mold plate two, the connecting component comprises four connecting sockets symmetrically welded on both sides of the mold plate one, the four connecting sockets are all plugged with connecting strips, the other ends of the four connecting strips are all installed on the mold plate two by welding, and a positioning component is arranged between the mold plate one and the mold plate two.

[0006] Preferably, the ends of the four connecting sockets that are away from each other are all installed with locking bolts through the opened screw holes, and the ends of the four locking bolts that are close to each other are all extended to the corresponding connecting strips.

[0007] Preferably, the positioning component includes four positioning holes opened on one side of the mold plate 1 close to the mold plate 2.

[0008] Preferably, anti-dropping blocks are inserted into the interiors of the four positioning holes by interference fit.

[0009] Preferably, one end of each of the four anti-slip blocks away from the corresponding positioning hole is welded with a telescopic rod 1, and the other ends of each of the four telescopic rods 1 are movably plugged with a telescopic rod 2.

[0010] Preferably, one end of the four telescopic rods 2 are mounted on the mold plate 2 by welding.

[0011] Preferably, a placing base 1 is welded to the bottom end of the mold plate 1, and a placing base 2 is welded to the bottom end of the mold plate 2 corresponding to the placing base 1.

[0012] Preferably, the inner dimension of the casting trough is 2 to 5 mm larger than the outer dimension of the matching block.

[0013] In the utility model, a reusable intercooler aluminum casting mold is described:

[0014] 1. The utility model arranges a positioning component between the two mold plates, and relies on the telescopic behavior between the telescopic rod 1, the telescopic rod 2 and the release block to avoid the problem of positioning misalignment of the two mold plates, thereby effectively improving the casting quality;

[0015] 2. The utility model sets a connecting component between the two mold plates, relies on the connecting strip to be inserted into the corresponding connecting socket, and locks it through the locking bolt, so that the two mold plates are tightly connected to avoid the problem of aluminum liquid leakage caused by gaps. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of a reusable intercooler aluminum casting mold proposed by the utility model;

[0017] Figure 2 This is a structural schematic diagram of a part of a mold plate of a reusable intercooler aluminum casting mold proposed by the utility model;

[0018] Figure 3 This is a structural schematic diagram of two parts of a mold plate of a reusable intercooler aluminum casting mold proposed by the utility model;

[0019] Figure 4 The utility model is a schematic structural diagram of the A part of a reusable intercooler aluminum casting mold.

[0020] In the figure: 1. mold plate 1; 2. mold plate 2; 3. casting trough; 4. matching block; 5. connecting component; 501. connecting socket; 502. connecting strip; 503. locking bolt; 6. positioning component; 601. positioning hole; 602. telescopic rod 1; 603. telescopic rod 2; 604. anti-drop block; 7. placement base 1; 8. placement base 2. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0022] Reference Figure 1-4 A reusable intercooler aluminum casting mold comprises a mold plate 1, one end of the mold plate 1 is correspondingly placed with a mold plate 2, a casting groove 3 is opened at one end of the mold plate 1 close to the mold plate 2, a matching block 4 is cast at one end of the mold plate 2 corresponding to the casting groove 3, a connecting component 5 is arranged between the mold plate 1 and the mold plate 2, the connecting component 5 comprises four connecting sockets 501 symmetrically welded on both sides of the mold plate 1, the four connecting sockets 501 are all plugged with connecting strips 502, the other ends of the four connecting strips 502 are all installed on the mold plate 2 2 by welding, and a positioning component 6 is arranged between the mold plate 1 and the mold plate 2.

[0023] In this embodiment, the ends of the four connecting holes 501 that are away from each other are all installed with locking bolts 503 through the screw holes, and the ends of the four locking bolts 503 that are close to each other are all extended to the corresponding connecting strips 502.

[0024] By adopting the above scheme, locking bolts 503 are installed through screw holes at the ends of the four connecting holes 501 that are away from each other, and the ends of the four locking bolts 503 that are close to each other are extended to the corresponding connecting strips 502, so that the four locking bolts 503 lock the four connecting strips 502 inside the four connecting holes 501, ensuring that the mold plate 1 and the mold plate 2 are tightly connected to each other to avoid the problem of aluminum liquid leakage.

[0025] In this embodiment, the positioning component 6 includes four positioning holes 601 opened on one side of the mold plate 1 close to the mold plate 2 2 .

[0026] By adopting the above solution, four positioning holes 601 are opened on the side of the mold plate 1 close to the mold plate 2 2, so as to facilitate the subsequent positioning and connection.

[0027] In this embodiment, the insides of the four positioning holes 601 are all inserted with anti-drop blocks 604 by interference fit.

[0028] By adopting the above solution, the anti-dropping blocks 604 are inserted into the four positioning holes 601 by interference fit, so as to prevent the positioning component 6 from being dropped out when being extended or retracted, which makes it inconvenient to connect the two mold plates again.

[0029] In this embodiment, one end of the four anti-dropping blocks 604 away from the corresponding positioning holes 601 is welded with a telescopic rod 1 602 , and the other ends of the four telescopic rods 1 602 are movably connected with a telescopic rod 2 603 .

[0030] By adopting the above solution, telescopic rods 1 602 are welded to one end of the four anti-slip blocks 604 away from the corresponding positioning holes 601, and telescopic rods 2 603 are movably inserted at the other ends of the four telescopic rods 1 602, so that demoulding can be conveniently performed without losing the positioning.

[0031] In this embodiment, one end of the four telescopic rods 2 603 is mounted on the mold plate 2 2 by welding.

[0032] By adopting the above solution, one end of each of the four telescopic rods 2 603 is mounted on the mold plate 2 by welding, thereby achieving a stable connection and avoiding the problem of fracture and dislocation at the connection.

[0033] In this embodiment, a placement base 1 7 is welded to the bottom end of the mold plate 1 , and a placement base 2 8 is welded to the bottom end of the mold plate 2 2 and corresponding to the placement base 1 7 .

[0034] By adopting the above scheme, a placement base 7 is welded at the bottom end of the mold plate 1, and a placement base 2 8 is welded at the bottom end of the mold plate 2 and corresponding to the placement base 7, so as to facilitate horizontal placement and avoid the problem of uneven internal aluminum water.

[0035] In this embodiment, the inner dimension of the casting trough 3 is 2 to 5 mm larger than the outer dimension of the matching block 4 .

[0036] By adopting the above scheme, by making the internal dimension of the casting trough 3 larger than the external dimension of the matching block 4 by 2 to 5 mm, after the mold plate 1 is tightly attached to the mold plate 2, a channel with a semicircular cross-section and a gap of 2 to 5 mm is formed between the casting trough 3 and the matching block 4, so that the intercooler aluminum parts with a wall thickness of 2 to 5 mm can be cast.

[0037] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is defined by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0038] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A reusable intercooler aluminum casting mold, comprising a mold plate (1), characterized in that: One end of the mold plate one (1) is correspondingly placed with the mold plate two (2), one end of the mold plate one (1) close to the mold plate two (2) is provided with a casting groove (3), one end of the mold plate two (2) is cast with a matching block (4) corresponding to the casting groove (3), a connecting component (5) is arranged between the mold plate one (1) and the mold plate two (2), the connecting component (5) comprises four connecting sockets (501) symmetrically welded to both sides of the mold plate one (1), the four connecting sockets (501) are all plugged with connecting strips (502), the other ends of the four connecting strips (502) are all installed on the mold plate two (2) by welding, and a positioning component (6) is arranged between the mold plate one (1) and the mold plate two (2).

2. A reusable intercooler aluminum casting mold according to claim 1, characterized in that: The ends of the four connecting sockets (501) that are away from each other are all installed with locking bolts (503) through the screw holes, and the ends of the four locking bolts (503) that are close to each other are all extended to the corresponding connecting strips (502).

3. A reusable intercooler aluminum casting mold according to claim 1, characterized in that: The positioning component (6) comprises four positioning holes (601) opened on one side of the mold plate 1 (1) close to the mold plate 2 (2).

4. A reusable intercooler aluminum casting mold according to claim 3, characterized in that: The insides of the four positioning holes (601) are all plugged with anti-drop blocks (604) by interference fit.

5. A reusable intercooler aluminum casting mold according to claim 4, characterized in that: One end of the four anti-drop blocks (604) away from the corresponding positioning holes (601) is welded with a telescopic rod 1 (602), and the other end of the four telescopic rods 1 (602) is movably plugged with a telescopic rod 2 (603).

6. A reusable intercooler aluminum casting mold according to claim 5, characterized in that: One end of each of the four telescopic rods 2 (603) is mounted on the mold plate 2 (2) by welding.

7. A reusable intercooler aluminum casting mold according to claim 1, characterized in that: A placement base 1 (7) is welded to the bottom end of the mold plate 1 (1), and a placement base 2 (8) is welded to the bottom end of the mold plate 2 (2) and corresponding to the placement base 1 (7).

8. The reusable intercooler aluminum casting mold according to claim 1, characterized in that: The inner dimension of the casting trough (3) is 2 to 5 mm larger than the outer dimension of the matching block (4).

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