MC nylon wheel with split structure
The MC nylon wheel, with its split-structure design, solves the problem that existing nylon wheels cannot replace consumable parts individually, enabling rapid replacement and regular maintenance of consumable parts, reducing maintenance costs of automated production lines, and improving operational stability.
Patent Information
- Application Number
- CN202421062411.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-10
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing nylon wheel is designed as a one-piece structure, which makes it impossible to replace consumable parts separately after wear, increasing the maintenance cost and downtime of the polishing process in automated production lines.
It adopts a split structure design, separating the installation components and consumable components. The consumable components can be quickly disassembled and replaced through the plug-in cooperation of the fixing screw, limit block and plate groove. The connection stability is enhanced by the interlocking cooperation of the arc protrusion and the positioning groove.
It enables rapid replacement of consumable parts, reduces maintenance costs, and improves the operational stability and reliability of automated production lines.
Smart Images
Figure CN222327878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of MC nylon wheels, in particular to a MC nylon wheel with a split structure. Background Art
[0002] Nylon wheels are a type of abrasive tool used for grinding and polishing. They are mainly composed of nylon fiber mesh, abrasive media (such as mineral sand), and bonding resin. They play an important role in the industrial field, especially in the surface treatment of golf clubs and heads, deburring of hardware castings, and surface finishing of products such as building hardware, hinges, and locks. As a subcategory of abrasive tools, nylon wheels provide a gentler grinding option compared to abrasive products such as abrasive belts and grinding wheels that have strong cutting capabilities.
[0003] In the existing nylon wheel design, the mounting parts and consumable parts are usually a fixed whole. The nylon wheel with this fixed integrated structure design has good integrity and high stability when used in the polishing process on the automated production line. However, this design will encounter some challenges when replacing worn nylon wheels. For example, in the polishing process on the automated production line, the nylon wheel may be worn due to long-term use, and the consumable parts need to be replaced regularly to maintain the polishing quality of the polishing process. If the mounting parts and consumable parts are an integrated design, it is impossible to disassemble, connect, repair and replace the consumable parts set on both sides of the mounting parts, so the entire nylon wheel needs to be replaced, which greatly increases the capital investment in the polishing process on the automated production line.
[0004] Based on this, we propose a MC nylon wheel with a split structure to solve the above-mentioned problems. Utility Model Content
[0005] In order to improve the above-mentioned problems, the utility model provides a MC nylon wheel with a split structure.
[0006] The utility model provides an MC nylon wheel with a split structure, which adopts the following technical scheme: an MC nylon wheel with a split structure, comprising a mounting component and a consumable component, wherein the consumable component is connected to both sides of the mounting component, the consumable component comprises a first grinding wheel disc for a polishing process of an automated production line, and a second grinding wheel disc is arranged on one side of the first grinding wheel disc;
[0007] The installation component includes a supporting wheel disc and a first hinge hole for the polishing process of the automated production line. The first hinge hole is penetrated and opened in the middle of the supporting wheel disc.
[0008] Based on the above technical features: the MC nylon wheel designed in this scheme is composed of split installation components and consumable components, wherein the installation components are matched with the fixing hole structure through the fixing screw, and the structural design of the plug-in cooperation between the limit clamp block and the clamping plate groove can limit the connection between the first grinding wheel disc and the second grinding wheel disc at the two ends of the supporting wheel disc, and the structural design of the clamping cooperation between the arc-shaped protrusion and the positioning groove can also play the role of clamping and fixing the first grinding wheel disc and the second grinding wheel disc that are limitedly connected at the two ends of the supporting wheel disc, and finally, with the use of fasteners such as nuts and the fixing screw, the first grinding wheel disc and the second grinding wheel disc that are limitedly connected at the two ends of the supporting wheel disc can also play the role of bolt fixing;
[0009] From the above, it can be seen that the split MC nylon wheel designed in this scheme can be installed to disassemble, connect, repair and replace the consumable parts according to the usage of the polishing process of the automated production line. This design allows for quick replacement of worn consumable parts without replacing the entire MC nylon wheel, thereby reducing the maintenance cost of the polishing process of the automated production line. At the same time, the split structure also facilitates regular inspection and maintenance of the wheel, improving the operating stability and reliability of the automated production line.
[0010] As an MC nylon wheel with a split structure described in the utility model, wherein: the outer sides of the first grinding wheel disc and the second grinding wheel disc are respectively provided with first connecting grooves, the middle of the first connecting groove is penetrated with a second hinge hole, the second hinge hole matches the first hinge hole structure, and the first connecting groove is also penetrated with multiple groups of fixing holes around the second hinge hole.
[0011] Based on the above technical features: In this solution, a plurality of fixing holes are provided around the first connecting groove to connect and fix the first grinding wheel disc, the second grinding wheel disc and the supporting wheel disc.
[0012] As an MC nylon wheel with a split structure described in the utility model, wherein: the inner sides of the first grinding wheel disc and the second grinding wheel disc are respectively provided with second connecting grooves, the second connecting grooves match the supporting wheel disc structure, and the inner walls of the second connecting grooves are respectively provided with multiple groups of clamping grooves, and the inner walls of the multiple groups of clamping grooves are also respectively provided with positioning grooves on both sides.
[0013] Based on the above technical features: In this solution, the clamping grooves and positioning grooves are opened around the inner wall of the second connecting groove to provide a limiting connection between the first grinding wheel disc, the second grinding wheel disc and the supporting wheel disc.
[0014] As a MC nylon wheel with a split structure described in the utility model, wherein: multiple groups of fixing screws are respectively connected to the four sides of the supporting wheel disc, and multiple groups of limiting blocks are distributed on the edges of the two sides of the supporting wheel disc.
[0015] Based on the above technical features: This solution uses fixed screws and limit blocks installed on both sides of the supporting wheel disc to limit the connection and fixation between the first grinding wheel disc, the second grinding wheel disc and the supporting wheel disc.
[0016] As a MC nylon wheel with a split structure described in the utility model, wherein: the fixing screw rod matches the fixing hole structure, and the limiting clamp block and the clamping plate groove are plug-fitted.
[0017] Based on the above technical features: This solution can limit the connection between the first grinding wheel disc and the second grinding wheel disc at the two ends of the supporting wheel disc through the structural design of the plug-in cooperation between the limiting clamping block and the clamping plate groove.
[0018] As an MC nylon wheel with a split structure described in the utility model, wherein: arc-shaped protrusions are respectively arranged in the middle of both sides of the limit block, the arc-shaped protrusions match the positioning groove structure, the arc-shaped protrusions and the positioning groove are snap-fitted, baffles are respectively arranged at the bottom of the two groups of arc-shaped protrusions, baffle grooves are opened in the middle of both sides of the limit block, the baffle grooves match the baffle structure, and multiple groups of compression springs are connected between the baffle grooves and the baffle.
[0019] Based on the above technical features: This solution can clamp and fix the first grinding wheel disc and the second grinding wheel disc connected at both ends of the supporting wheel disc through the arc-shaped protrusions, baffles, baffle grooves and compression springs respectively installed on both sides of the limit block, which can effectively improve the stability of the connection among the first grinding wheel disc, the second grinding wheel disc and the supporting wheel disc.
[0020] In summary, the present invention has at least one of the following beneficial effects:
[0021] 1. The MC nylon wheel designed in this scheme is composed of split installation components and consumable components. The installation components are matched with the fixing hole structure through the fixing screw rod, and the structural design of the plug-in cooperation between the limit clamp block and the clamp plate groove can limit the connection between the first grinding wheel disc and the second grinding wheel disc at the two ends of the supporting wheel disc. The structural design of the clamping cooperation between the arc-shaped protrusion and the positioning groove can also play the role of clamping and fixing the first grinding wheel disc and the second grinding wheel disc that are limitedly connected at the two ends of the supporting wheel disc. Finally, with the use of fasteners such as nuts and the fixing screw rod, the first grinding wheel disc and the second grinding wheel disc that are limitedly connected at the two ends of the supporting wheel disc can also play the role of bolt fixing;
[0022] 2. From the above, it can be seen that the split MC nylon wheel designed in this scheme can be installed to disassemble, connect, repair and replace the consumable parts according to the usage of the polishing process of the automated production line. This design allows for quick replacement of worn consumable parts without replacing the entire MC nylon wheel, thereby reducing the maintenance cost of the polishing process of the automated production line. At the same time, the split structure also facilitates regular inspection and maintenance of the wheel, improving the operating stability and reliability of the automated production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 It is a schematic diagram of the disassembly of the consumable parts of the utility model;
[0025] Figure 3 This is a schematic diagram of the support wheel structure of the utility model;
[0026] Figure 4 It is a schematic diagram of the limit card block structure of the utility model.
[0027] Description of reference numerals:
[0028] 1. Installation parts; 2. Consumable parts; 3. First grinding disc; 4. Second grinding disc; 5. First connecting groove; 6. Second hinge hole; 7. Fixing hole; 8. Second connecting groove; 9. Card slot; 10. Positioning slot; 11. Support disc; 12. First hinge hole; 13. Fixing screw; 14. Limiting block; 15. Arc-shaped protrusion; 16. Baffle; 17. Baffle slot; 18. Compression spring. DETAILED DESCRIPTION
[0029] The following is combined with Figure 1-4 The utility model is described in further detail.
[0030] See also Figure 1-2The utility model provides an MC nylon wheel with a split structure, comprising an installation component 1 and a consumable component 2, the consumable component 2 is connected to both sides of the installation component 1, the consumable component 2 comprises a first grinding wheel disc 3 for the polishing process of an automated production line, a second grinding wheel disc 4 is arranged on one side of the first grinding wheel disc 3, the installation component 1 comprises a supporting wheel disc 11 and a first hinge hole 12 for the polishing process of an automated production line, the first hinge hole 12 is penetrated and opened in the middle of the supporting wheel disc 11, first connecting grooves 5 are respectively opened on the outer sides of the first grinding wheel disc 3 and the second grinding wheel disc 4, a second hinge hole 6 is penetrated and opened in the middle of the first connecting groove 5, the second hinge hole 6 matches the first hinge hole 12 structure, a plurality of fixing holes 7 are penetrated and opened around the first connecting groove 5 near the second hinge hole 6, and the first grinding wheel disc 3, the second grinding wheel disc 4 and the supporting wheel disc 11 are connected and fixed by the plurality of fixing holes 7 penetrated and opened around the first connecting groove 5.
[0031] See also Figure 2-3 A second connecting groove 8 is respectively provided on the inner side of the first grinding wheel disc 3 and the second grinding wheel disc 4, and the second connecting groove 8 matches the structure of the supporting wheel disc 11. A plurality of groups of card plate grooves 9 are respectively provided around the inner wall of the second connecting groove 8, and positioning grooves 10 are respectively provided on both sides of the inner walls of the plurality of groups of card plate grooves 9. The card plate grooves 9 and the positioning grooves 10 provided around the inner wall of the second connecting groove 8 are used for the limited connection between the first grinding wheel disc 3, the second grinding wheel disc 4 and the supporting wheel disc 11. A plurality of groups of fixing screws 13 are respectively connected around the two sides of the supporting wheel disc 11, and a plurality of groups of limiting blocks 14 are distributed at the two side edges of the supporting wheel disc 11. The fixing screws 13 and the limiting blocks 14 respectively installed on both sides of the supporting wheel disc 11 are used for the limited connection and fixation between the first grinding wheel disc 3, the second grinding wheel disc 4 and the supporting wheel disc 11.
[0032] See also Figure 3-4The fixing screw 13 matches the fixing hole 7 structure, and the limiting block 14 is plugged into the card slot 9. Through the plug-in structure design between the limiting block 14 and the card slot 9, the first grinding wheel disc 3 and the second grinding wheel disc 4 can be limitedly connected to the two ends of the supporting wheel disc 11. The middle parts of the two sides of the limiting block 14 are respectively provided with arc-shaped protrusions 15, and the arc-shaped protrusions 15 match the structure of the positioning groove 10. The arc-shaped protrusions 15 and the positioning groove 10 are snap-fitted. The bottoms of the two groups of arc-shaped protrusions 15 are respectively provided with baffles 16, and the limiting A retaining groove 17 is provided in the middle of both sides of the blocking block 14, and the retaining groove 17 matches the baffle plate 16 structure. A plurality of compression springs 18 are connected between the retaining groove 17 and the baffle plate 16. By respectively installing the arc-shaped protrusions 15, baffle plates 16, retaining grooves 17 and compression springs 18 on both sides of the limiting blocking block 14, the first grinding wheel disc 3 and the second grinding wheel disc 4 which are limitedly connected to the two ends of the supporting wheel disc 11 can be clamped and fixed, which can effectively improve the stability of the connection among the first grinding wheel disc 3, the second grinding wheel disc 4 and the supporting wheel disc 11.
[0033] Working principle: The MC nylon wheel designed in this scheme is composed of a split installation component 1 and a consumable component 2, wherein the installation component 1 is matched with the fixing hole 7 structure through the fixing screw 13, and the structural design of the plug-in cooperation between the limit block 14 and the card slot 9 can limit the connection between the first grinding wheel disc 3 and the second grinding wheel disc 4 at the two ends of the supporting wheel disc 11, and the structural design of the snap-fit cooperation between the arc-shaped protrusion 15 and the positioning groove 10 can also play the role of snap-fitting and fixing the first grinding wheel disc 3 and the second grinding wheel disc 4 that are limitedly connected at the two ends of the supporting wheel disc 11, and finally, the use of fasteners such as nuts and the fixing screw 13 can also play the role of bolt fixing the first grinding wheel disc 3 and the second grinding wheel disc 4 that are limitedly connected at the two ends of the supporting wheel disc 11;
[0034] From the above, it can be seen that the split MC nylon wheel designed in this scheme can be disassembled, connected, repaired and replaced by the installation component 1 according to the usage of the polishing process of the automated production line. This design allows for quick replacement of worn consumable parts 2 without replacing the entire MC nylon wheel, thereby reducing the maintenance cost of the polishing process of the automated production line. At the same time, the split structure also facilitates regular inspection and maintenance of the wheel, thereby improving the operating stability and reliability of the automated production line.
[0035] The above are all preferred embodiments of the present utility model, and are not intended to limit the protection scope of the present utility model. Therefore, any equivalent changes made based on the structure, shape, and principle of the present utility model should be included in the protection scope of the present utility model.
Claims
1. An MC nylon wheel with a split structure, comprising a mounting component (1) and a consumable component (2), wherein the consumable component (2) is connected to both sides of the mounting component (1), and is characterized in that: The consumable component (2) comprises a first grinding wheel disc (3) used in a polishing process of an automated production line, and a second grinding wheel disc (4) is arranged on one side of the first grinding wheel disc (3); The mounting component (1) comprises a supporting wheel disc (11) for a polishing process of an automated production line and a first hinge hole (12), wherein the first hinge hole (12) is formed through the middle of the supporting wheel disc (11).
2. The MC nylon wheel with a split structure according to claim 1, characterized in that: The first grinding wheel disc (3) and the second grinding wheel disc (4) are respectively provided with first connecting grooves (5), a second hinge hole (6) is provided through the middle of the first connecting groove (5), the second hinge hole (6) matches the first hinge hole (12) in structure, and a plurality of fixing holes (7) are provided through the periphery of the first connecting groove (5) near the second hinge hole (6).
3. The MC nylon wheel with a split structure according to claim 2, characterized in that: A second connecting groove (8) is respectively formed on the inner side of the first grinding wheel disc (3) and the second grinding wheel disc (4); the second connecting groove (8) matches the structure of the supporting wheel disc (11); a plurality of groups of clamping plate grooves (9) are respectively formed around the inner wall of the second connecting groove (8); positioning grooves (10) are also respectively formed on both sides of the inner wall of the plurality of groups of clamping plate grooves (9).
4. The MC nylon wheel with a split structure according to claim 3, characterized in that: Multiple groups of fixing screws (13) are respectively connected to both sides of the supporting wheel disc (11), and multiple groups of limiting blocks (14) are also distributed on the edges of both sides of the supporting wheel disc (11).
5. The MC nylon wheel with a split structure according to claim 4, characterized in that: The fixing screw (13) matches the fixing hole (7) in structure, and the limiting clamping block (14) and the clamping plate slot (9) are plug-fitted.
6. The MC nylon wheel with a split structure according to claim 5, characterized in that: The middle of both sides of the limit block (14) are respectively provided with arc-shaped protrusions (15), the arc-shaped protrusions (15) match the positioning groove (10) structure, the arc-shaped protrusions (15) and the positioning groove (10) are snap-fitted, and baffles (16) are respectively provided at the bottom of the two groups of arc-shaped protrusions (15). The middle of both sides of the limit block (14) are provided with baffle grooves (17), the baffle grooves (17) match the baffle plate (16) structure, and a plurality of groups of compression springs (18) are connected between the baffle grooves (17) and the baffle plate (16).