Semi-automatic cutting device for polystyrene foam board

By introducing conductive hot wire and guide rail system into the polystyrene foam board cutting equipment, combined with automatic fixing technology of sliders and adsorption surfaces, the problem that the equipment cannot cut different positions and angles is solved, and a safe and efficient cutting process is achieved.

CN222328486UActive Publication Date: 2025-01-10TIANJIN WENTAI HENGXIN TECHNOLOGY DEVELOPMENT CO LTD
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Patent Information

Application Number
CN202421090521.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-01-10
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

The existing polystyrene foam board cutting equipment cannot achieve cutting at different positions and angles, and requires manual fixation of materials, which can easily lead to work-related injuries and waste of materials.

Method used

A semi-automatic cutting device is designed, using conductive hot wires and guide rail systems to achieve cutting of different sizes and angles by adjusting the position of the deck, and automatically fixing the polystyrene foam board with sliders and adsorption surfaces to avoid manual fixation.

Benefits of technology

It realizes flexible cutting of polystyrene foam boards, reduces work-related accidents and material waste, and improves cutting efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of foam cutting equipment, and discloses a polystyrene foam board semi-automatic cutting device which comprises a first bottom plate, a second bottom plate and a sliding block seat, a first bottom plate sliding groove is formed in the middle rear portion of the top end of the first bottom plate, and a second bottom plate sliding groove is formed in the front middle portion of the top end of the first bottom plate. A first transverse guide rail is fixedly connected to the left of the middle of the top end of the first bottom plate, and a second transverse guide rail is fixedly connected to the right of the middle of the top end of the first bottom plate. According to the polystyrene foam board cutting device, in the foam cutting process, in order to achieve different sizes and shapes, the positions of the clamping bases on the guide rails can be adjusted, and cutting of polystyrene foam boards at different positions and angles can be achieved. The position of the polystyrene foam board is adjusted, the adsorption surface on the sliding block adsorbs the polystyrene foam board, the bottom board moves on the sliding groove, the polystyrene foam board does not need to be fixed manually, and industrial accidents caused by personnel operation are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam cutting equipment, in particular to a semi-automatic cutting device for polystyrene foam boards. Background Art

[0002] The abbreviation of expandable polystyrene foam board is EPS board (also known as benzene board). It is a foam plastic board with a closed-cell structure made by pre-foaming expandable polystyrene foam beads and then heating and molding them in a mold. It is made from raw materials that have been pre-expanded, matured, molded, dried and cut. It can be made into foam products of different densities and shapes, and can also produce polystyrene foam boards of various thicknesses. It is widely used in construction, insulation, packaging, refrigeration, daily necessities, industrial casting and other fields. It can also be used in the manufacture of exhibition venues, merchandise cabinets, advertising signs and toys. In order to meet the national requirements for building energy conservation, it is mainly used in external wall insulation, external wall internal insulation, and floor heating.

[0003] When using polystyrene foam boards, they need to be cut and processed. Although existing equipment can complete the overall cutting of polystyrene foam boards, it is impossible to cut polystyrene foam boards at different positions and angles. In addition, the existing equipment requires manual fixation of the polystyrene foam boards during cutting, and workers need to be experienced during cutting, otherwise work-related accidents are likely to occur. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a semi-automatic cutting device for polystyrene foam boards, which improves the existing semi-automatic cutting equipment to complete the cutting of polystyrene foam boards at different positions and angles, and reduces work-related accidents and material waste caused by human operation.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a longitudinal guide rail four is fixedly connected to the left side of the base plate two, two clamping seats are arranged between the transverse guide rail one and the transverse guide rail two, two clamping seats are arranged between the longitudinal guide rail three and the longitudinal guide rail four, a wire ring is arranged on the left side of the clamping seat, an electric heating wire is installed on the wire ring, the front and rear parts of the top of the slider seat are fixedly connected to the slider bracket, the top of the slider bracket is fixedly connected to the adsorption surface, and the top of the adsorption surface is provided with a plurality of adsorption holes.

[0006] Furthermore, the front and rear parts of the left side of the bottom end of the bottom plate are fixedly connected with supporting feet.

[0007] Furthermore, a support is fixedly connected to the right side of a bottom end of the base plate.

[0008] Furthermore, a support is fixedly connected to the left side of the second bottom end of the bottom plate.

[0009] Furthermore, the front and rear parts of the right sides of the two bottom ends of the bottom plate are fixedly connected with supporting feet.

[0010] Furthermore, fixing bolts are installed at the front and rear parts of the right side of the card seat.

[0011] Furthermore, a slider air inlet is provided at the upper front end of the slider bracket.

[0012] Furthermore, a slider air outlet is provided at the lower front end of the slider bracket.

[0013] Through the above technical solution, the utility model has the following beneficial effects:

[0014] In the utility model, the cutting machine equipment adopts the thermal cutting method of the electric heat conductive wire. When cutting the foam, in order to achieve different sizes and shapes, the position of the clamping seat on the guide rail can be adjusted to achieve cutting of the polystyrene foam board at different positions and angles.

[0015] In the utility model, when the polystyrene foam board is to be cut, it is only necessary to adjust the position of the polystyrene foam board and place it on the slider. The adsorption surface on the slider adsorbs the polystyrene foam board, and then the slider moves on the bottom plate slide groove. There is no need to manually fix the polystyrene foam board, thereby reducing work-related injuries caused by human operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is the overall structural diagram of the semi-automatic cutting device for polystyrene foam board proposed by the utility model;

[0017] Figure 2 This is a partial structural diagram of the semi-automatic cutting device for polystyrene foam boards proposed by the utility model;

[0018] Figure 3 This is a partial structural diagram of the semi-automatic cutting device for polystyrene foam boards proposed by the utility model.

[0019] Legend:

[0020] 1. Bottom plate one; 2. Bottom plate two; 3. Support feet; 4. Wire ring; 5. Clamping seat; 6. Fixing bolt; 7. Bottom plate slide slot one; 8. Bottom plate slide slot two; 9. Electric heating wire; 10. Horizontal guide rail one; 11. Horizontal guide rail two; 12. Longitudinal guide rail three; 13. Longitudinal guide rail four; 14. Slider seat; 15. Adsorption surface; 16. Adsorption hole; 17. Slider air inlet; 18. Slider air outlet; 19. Slider bracket; 20. Support. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1-3 The utility model provides an embodiment: a semi-automatic cutting device for polystyrene foam board, comprising a bottom plate 1, a bottom plate 2, and a slider seat 14. A bottom plate slide groove 7 is provided at the middle and rear part of the top of the bottom plate 1, a bottom plate slide groove 2 8 is provided at the front and middle part of the top of the bottom plate 1, a transverse guide rail 10 is fixedly connected to the left middle part of the top of the bottom plate 1, a transverse guide rail 2 11 is fixedly connected to the right middle part of the top of the bottom plate 1, a longitudinal guide rail 3 12 is fixedly connected to the right side of the bottom plate 1, a bottom plate slide groove 7 is provided at the middle and rear part of the top of the bottom plate 2, and a bottom plate slide groove 2 is provided at the bottom plate 2. A bottom plate slide groove 2 8 is provided at the front middle of the top, a longitudinal guide rail 4 13 is fixedly connected to the left side of the bottom plate 2, two clamping seats 5 are provided between the transverse guide rail 1 10 and the transverse guide rail 2 11, two clamping seats 5 are provided between the longitudinal guide rail 3 12 and the longitudinal guide rail 4 13, a wire ring 4 is provided on the left side of the clamping seat 5, and an electric heat conducting wire 9 is installed on the wire ring 4, a slider bracket 19 is fixedly connected to the front and rear parts of the top of the slider seat 14, an adsorption surface 15 is fixedly connected to the top of the slider bracket 19, and a plurality of adsorption holes 16 are provided at the top of the adsorption surface 15.

[0023] Before starting the cutting machine, the position of the electric heat conductive wire 9 is adjusted according to the required size and angle of the polystyrene foam board. The adjustment of the electric heat conductive wire 9 is carried out by relying on the clamping seat 5 on the guide rail. Two clamping seats 5 are symmetrically installed on the transverse guide rail, which can complete the position cutting of the transverse size and angle of the polystyrene foam board. Two clamping seats 5 are symmetrically installed on the longitudinal guide rail, which can complete the position cutting of the longitudinal size and angle of the polystyrene foam board. When the cutting line adjustment is completed, it is only necessary to adjust the position of the polystyrene foam board and place it on the slider.

[0024] The front and rear parts of the left side of the bottom end of the bottom plate 1 are fixedly connected with supporting feet 3, the right side of the bottom end of the bottom plate 1 is fixedly connected with a support 20, the left side of the bottom end of the bottom plate 2 is fixedly connected with a support 20, the front and rear parts of the right side of the bottom end of the bottom plate 22 are fixedly connected with supporting feet 3, the front and rear parts of the right side of the base 5 are installed with fixing bolts 6, the upper part of the front end of the slider bracket 19 is provided with a slider air inlet 17, and the lower part of the front end of the slider bracket 19 is provided with a slider air outlet 18.

[0025] When the cutting line is adjusted, it is only necessary to adjust the position of the polystyrene foam board and place it on the slider. The slider air outlet 18 on the slider bracket 19 releases gas, so that negative pressure is formed at the adsorption hole 16, and the polystyrene foam board is adsorbed on the adsorption surface 15, and the material installation of the polystyrene foam board is completed; after the adsorption surface 15 on the slider adsorbs the polystyrene foam board, the slider seat 14 moves on the bottom plate slide groove, and there is no need to manually fix the polystyrene foam board; when the polystyrene foam board is cut by the electric heating wire 9, gas is rushed into the slider air inlet 17 on the slider bracket 19, and high pressure is formed at the adsorption hole 16 to separate the cut polystyrene foam board from the adsorption surface 15, and the cutting of the polystyrene foam board is completed.

[0026] Working principle: Before starting the cutting machine, adjust the position of the electric heat conductive wire 9 according to the required size and angle of the polystyrene foam board. The adjustment of the electric heat conductive wire 9 is carried out by relying on the clamping seat 5 on the guide rail. Two clamping seats 5 are symmetrically installed on the transverse guide rail to complete the position cutting of the transverse size and angle of the polystyrene foam board. Two clamping seats 5 are symmetrically installed on the longitudinal guide rail to complete the position cutting of the longitudinal size and angle of the polystyrene foam board. When the cutting line adjustment is completed, just adjust the position of the polystyrene foam board and place it on the slider. The slider air outlet on the slider bracket 19 18 releases gas, so that negative pressure is formed at the adsorption hole 16, and the polystyrene foam board is adsorbed on the adsorption surface 15, and the material installation of the polystyrene foam board is completed; after the adsorption surface 15 on the slider adsorbs the polystyrene foam board, the slider seat 14 moves on the bottom plate slide groove, and there is no need to manually fix the polystyrene foam board; when the polystyrene foam board is cut by the electric heating wire 9, the slider air inlet 17 on the slider bracket 19 rushes into the gas, and the adsorption hole 16 forms a high pressure to separate the cut polystyrene foam board from the adsorption surface 15, and the cutting of the polystyrene foam board is completed.

[0027] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A semi-automatic cutting device for polystyrene foam boards, comprising a first bottom plate (1), a second bottom plate (2), and a slider seat (14), characterized in that: The bottom plate one (1) is provided with a bottom plate slide groove one (7) at the middle and rear part of the top, the bottom plate one (1) is provided with a bottom plate slide groove two (8) at the front and middle part of the top, the bottom plate one (1) is fixedly connected with a transverse guide rail one (10) at the middle and left part of the top, the bottom plate one (1) is fixedly connected with a transverse guide rail two (11) at the middle and right part of the top, the bottom plate one (1) is fixedly connected with a longitudinal guide rail three (12) at the right side, the bottom plate two (2) is provided with a bottom plate slide groove one (7) at the middle and rear part of the top, the bottom plate two (2) is provided with a bottom plate slide groove two (8) at the front and middle part of the top, the bottom plate two (2) is fixedly connected with a longitudinal guide rail three (12) at the left side. A longitudinal guide rail four (13) is connected, two clamping seats (5) are arranged between the transverse guide rail one (10) and the transverse guide rail two (11), two clamping seats (5) are arranged between the longitudinal guide rail three (12) and the longitudinal guide rail four (13), a wire ring (4) is arranged on the left side of the clamping seat (5), and the wire ring (4) is installed with an electric heating wire (9), the front and rear parts of the top of the slider seat (14) are fixedly connected to the slider bracket (19), the top of the slider bracket (19) is fixedly connected to the adsorption surface (15), and the top of the adsorption surface (15) is provided with a plurality of adsorption holes (16).

2. The semi-automatic cutting device for polystyrene foam board according to claim 1, characterized in that: Support feet (3) are fixedly connected to the front and rear parts of the left side of the bottom end of the base plate 1 (1).

3. The semi-automatic cutting device for polystyrene foam board according to claim 1, characterized in that: A support (20) is fixedly connected to the right side of the bottom end of the bottom plate 1 (1).

4. The semi-automatic cutting device for polystyrene foam board according to claim 1, characterized in that: A support (20) is fixedly connected to the left side of the bottom end of the second bottom plate (2).

5. The semi-automatic cutting device for polystyrene foam board according to claim 1, characterized in that: Support feet (3) are fixedly connected to the front and rear parts of the right side of the bottom end of the second bottom plate (2).

6. The semi-automatic cutting device for polystyrene foam board according to claim 1, characterized in that: Fixing bolts (6) are installed at the front and rear parts of the right side of the holder (5).

7. The semi-automatic cutting device for polystyrene foam board according to claim 1, characterized in that: A slider air inlet (17) is provided at the upper front end of the slider bracket (19).

8. The semi-automatic cutting device for polystyrene foam board according to claim 1, characterized in that: A slider air outlet (18) is provided at the lower front end of the slider bracket (19).