Gas system applied to SC suspending agent production
By using a gas system in the production of SC suspension agents, the inefficiency problem caused by solid pesticide settlement is solved, and workers' safety and product quality are improved.
Patent Information
- Application Number
- CN202420309821.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-20
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-02-20
AI Technical Summary
During the SC suspension agent production process, solid pesticide particles are prone to settle, clump and agglomerate, resulting in the blockage of the mixing tank, which requires manual dredging, affecting production efficiency and increasing labor intensity.
A gas system was designed to output gas to the down pipe through a backflush pipe, clear the blocked substances, and collect particulate matter larger than the preset value through a U-shaped pipe and a filter, avoid manual disassembly operation, and improve production efficiency and product quality. .
Automatically clear the blockage of the drain pipe, reducing the risk of workers being exposed to hazardous materials, improving production efficiency, and reusing large-particle materials through recycling tanks, improving product quality.
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Figure CN222342338U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pesticide production system equipment, in particular to a gas system used in SC suspension production. Background Art
[0002] SC aqueous suspension, pesticide SC suspension is a pesticide preparation in which insoluble or slightly soluble solid pesticide original is dispersed in water, and its international code is SC. SC has a high fire safety factor, is not flammable or explosive, has a small particle size, has high biological activity for target organisms, and is safer and more environmentally friendly than other existing pesticide formulations. Therefore, SC suspension has become a pesticide variety with a larger production scale among new water-based pesticide formulations.
[0003] SC suspension is also called suspension, concentrated suspension, water suspension or flowable agent. The water-insoluble solid pesticide is ground with additives in a sand mill and dispersed in a water medium to form a suspension. In this way, the solid original medicine that is insoluble or slightly soluble in water can be evenly dispersed in water to form a liquid-solid system with tiny particles and high suspension. Therefore, the solid pulverization of pesticides is an important production step of SC suspension, but when the solid pesticide particles are output through the outlet section of the sand mill, blockage is often encountered.
[0004] In the production process of SC suspension, especially in the mixing process, solid pesticides tend to settle, clump, and aggregate. The materials can easily block the discharge pipe at the bottom of the mixing tank and need to be cleared manually. In this case, the workers need to face environmental hazards and the production process needs to be suspended for a period of time, resulting in low production efficiency. Summary of the invention
[0005] Aiming at the problem that the outlet section of the above sand mill is easy to be blocked, and the SC suspension mixing tank settles, agglomerates, and blocks the feed pipe of the mixing tank during the mixing process, the utility model provides a gas system for SC suspension production, including:
[0006] A feeding pipe, wherein the feeding pipe is provided with a first outlet valve, one end of the feeding pipe is connected to the mixing tank, and the other end is connected to the U-shaped pipe and the recovery pipe, the recovery pipe is provided with a second outlet valve, the other end of the U-shaped pipe is connected to the recoil pipe, and then connected to the output pipe, the output pipe is provided with a third outlet valve,
[0007] In the first state, the first outlet valve remains open, the second outlet valve and the third outlet valve are closed, and the recoil pipe outputs gas to the U-shaped tube so that the blocked material in the feed pipe is recoiled to the mixing tank.
[0008] In some embodiments, one end of the recoil pipe is connected to the U-shaped pipe, and the other end is also connected to the pressure-stabilizing tank. A recoil valve and a check valve are provided on the recoil pipeline.
[0009] In some embodiments, the pressure stabilizing tank is also connected to a protective gas pipe, the other end of which is connected to a mixing tank, and the protective gas pipe is used to transport inert gas to the mixing tank to isolate the material in the mixing tank from the air.
[0010] In some embodiments, the pressure stabilizing tank is also connected to a dredging air pipe, the other end of which is connected to the sand mill outlet pipe, and the dredging air pipe is used to transport gas to the sand mill outlet pipe to clear the blockage in the sand mill outlet pipe.
[0011] In some embodiments, the U-shaped tube is further provided with a filter plate, and the filter plate is used to filter particles larger than a preset value flowing through the U-shaped tube, and the particles larger than the preset value remain in the U-shaped tube.
[0012] In some embodiments, the filter includes an upper part, a lower part and a filter plate, the filter plate has a screen with a predetermined mesh number, the upper part and the lower part are fastened together by a bolt connection pair, and the filter plate is fixed between the upper part and the lower part.
[0013] In some embodiments, the recovery pipe is connected to a recovery tank. In the second state, the first outlet valve and the second outlet valve are closed, the second outlet valve is opened, the recoil pipe outputs gas to the U-shaped tube, and particles in the U-shaped tube larger than a preset value enter the recovery tank.
[0014] In some embodiments, the recovery tank is connected to a sand mill, and the particles larger than a preset value are processed by the sand mill and then recovered.
[0015] In some embodiments, the gas is nitrogen or argon.
[0016] The advantages of the utility model are:
[0017] 1. The utility model uses a recoil pipe to dredge the feed pipe through the switches of the first outlet valve, the second outlet valve and the third outlet valve, thereby avoiding the traditional manual disassembly operation, reducing the workers' contact with materials, reducing labor intensity, and maintaining the health of production personnel. When the temperature of the mixing tank is too high or when producing some materials that are easy to clump, settle and agglomerate, the user can quickly eliminate the blockage of the feed pipe, thereby increasing the production efficiency.
[0018] 2. In some optional embodiments, by setting up a U-shaped tube and a filter, materials with excessively large particle diameters in the pipeline are intercepted to improve the quality of products in subsequent work stages. The U-shaped tube collects larger particles, and through the backflush tube and the switches of the first outlet valve, the second outlet valve, and the third outlet valve, the larger particles are collected into a recovery tank for later recovery and grinding.
[0019] 3. In some optional implementation schemes, the pressure stabilizing tank is connected to the mixing tank through a protective gas pipe, and the pressure stabilizing tank delivers protective gas to the mixing tank to protect the materials in the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The first angle view showing the overall connection relationship of the utility model
[0021] Figure 2 The second angle view showing the overall connection relationship of the utility model
[0022] Figure 3 The third angle view showing the overall connection relationship of the utility model
[0023] Figure 4 The U-shaped pipe connection view of the utility model is shown
[0024] Figure 5 The connection view of the recovery tank in the utility model is shown
[0025] Figure 6 Showing the explosion view of the filter in the utility model
[0026] The meanings of the marks in the figure are:
[0027] 1. Mixing tank; 11. Feeding pipe; 12. U-shaped pipe; 121. Output pipe; 13. Maintenance flange; 2. Filter; 21. Filter plate; 211. Fixing ring; 212. Filter screen; 22. Upper joint; 23. Lower joint; 3. Valve; 31. First outlet valve; 32. Second outlet valve; 33. Third outlet valve; 4. Pressure stabilizing tank; 8. Liquid pipe; 41. Recoil pipe; 411. Recoil valve; 42. Protective air pipe; 43. Clearing air pipe; 431. Clearing valve; 5. Recovery tank; 52. Recovery pipe; 53. Recovery tank outlet valve; 6. Sand mill; 61. Sand mill inlet pipe; 62. Sand mill outlet pipe 64. Raw material pipe; 65. Sand mill outlet valve; 7. Maintenance blind plate; 421. Gas pressure stabilizing valve; DETAILED DESCRIPTION
[0028] By further describing the embodiments of the present invention in combination with the accompanying drawings and specific embodiments below, those skilled in the art will more clearly and thoroughly understand the further features, advantages and effects of the present invention. In the following description, spatial and directional terms such as "upper", "lower", "front", "back", "top", "bottom", "vertical" and "horizontal" may be used to describe the embodiments of the present invention, but it should be understood that these terms are only for the convenience of describing the embodiments shown in the figures, and do not require the actual device to be constructed or operated in a specific orientation. In the following description, the use of terms such as "connect", "couple", "fix" and "attach" may refer to the direct connection between two elements or structures without other elements or structures, or may refer to the indirect connection between two elements or structures through an intermediate element or structure, unless otherwise clearly stated in this article. The term "transmission connection" refers to the transmission of power between two or more elements or structures in a connection relationship and the relative movement caused thereby. The use of ordinal numbers such as "first" and "second" is only to distinguish the elements to which they are referenced from each other, and does not have a meaning in terms of order or priority, unless otherwise clearly stated in this article.
[0029] In this application, unless otherwise expressly specified or limited, the terms "installed", "connected", "connected", "fixed" and the like are used herein.
[0030] The terms should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0031] Each tank of the utility model is connected with a pressure reducing valve. The pressure reducing valve is common knowledge and is not shown in the drawings of the specification. The screw pump connected to the sand mill outlet pipe 62 is located in the drawings of the specification. Figure 1 The position marked as P in the figure is also common knowledge. In order to facilitate technicians in this field to observe the direction of the pipeline, it is not shown in the drawings of the specification.
[0032] See also Figures 1 to 4 The utility model discloses a gas system for SC suspension production, comprising a mixing tank 1, the mixing tank 1 is connected to a feed pipe 11,
[0033] The feed pipe 11 is provided with a first outlet valve 31. One end of the feed pipe 11 is connected to the mixing tank 1, and the other end is connected to the U-shaped pipe 12 and the recovery pipe 52. The recovery pipe 52 is provided with a second outlet valve 32. The other end of the U-shaped pipe 12 is connected to the recoil pipe 41 and then to the output pipe 121. The output pipe 121 is provided with a third outlet valve 33. The material flows from the F direction to the next section.
[0034] When materials that are easy to settle, clump and agglomerate are generated in the tank body, and the materials are easy to block the bottom of the tank body, technical personnel in this field can keep the first outlet valve 31 open, close the second outlet valve 32 and the third outlet valve 33, and use the recoil pipe 41 to output gas to the U-shaped tube 12, so that the gas system is in the first state, and the gas rushes into the U-shaped tube 12 in the direction of G2, so that the blocked material in the discharge pipe 11 is recoiled to the mixing tank 1, thereby unblocking the discharge pipe 11 section.
[0035] In some optional embodiments, one end of the recoil pipe 41 is connected to the U-shaped tube 12 , and the other end is also connected to the pressure-stabilizing tank 4 . A recoil valve 411 and a check valve are provided on the recoil pipe 41 , and the check valve is used to prevent liquid from flowing into the recoil pipe 41 .
[0036] The pressure-stabilizing tank 4 is used to store gas. The gas pressurizes the pressure-stabilizing tank 4 from the G direction and maintains a certain pressure. When the recoil valve 411 is opened, the gas rushes into the U-tube 12 through the recoil pipe 41, and then clears the discharge pipe 11 section. The pressure-stabilizing tank 4 is used to maintain the recoil pressure in the long-distance recoil pipe 41 to avoid excessive fluctuations, and the recoil pressure can be flexibly adjusted by storing pressure. The pressure-stabilizing tank 4 is also provided with a pressure gauge to facilitate users to observe and adjust the recoil pressure.
[0037] In some improved optional embodiments, the pressure-stabilizing tank 4 is also connected to a protective gas pipe 42, on which a gas pressure-stabilizing valve 421 is provided, and the other end of the protective gas pipe 42 is connected to the upper end of the mixing tank 1. The protective gas pipe 42 is used to transport inert gas to the mixing tank 1, and the transport direction is shown as G3, so as to isolate the material in the mixing tank 1 from the air and prevent the material in the tank from being oxidized.
[0038] In some improved optional embodiments, the pressure-stabilizing tank 4 is also connected to a dredging air pipe 43, the other end of the dredging air pipe 43 is connected to a sand mill outlet pipe 62, and the sand mill outlet pipe 62 is connected to the material outlet of the sand mill 6. The sand mill outlet pipe 62 is close to the sand mill 6 and is provided with a sand mill outlet valve 65. When the sand mill outlet pipe 62 encounters abnormal conditions such as blockage, the sand mill outlet valve 65 is closed, and the dredging valve 431 is opened, and the dredging air pipe 43 transports gas to the sand mill outlet pipe 62, and the output direction is as shown in G1 to flush out the blockage in the sand mill outlet pipe 62.
[0039] See also Figure 6In some other improved optional embodiments, the U-shaped tube 12 is further provided with a filter 2, the filter 2 includes an upper closing portion 22, a lower closing portion 23 and a filter disc 21, the filter disc 21 has a predetermined mesh screen 212 and a clamping ring 211, the upper closing portion 22 and the lower closing portion 23 are fastened to each other by a bolt connection pair, the upper closing portion 22 and the lower closing portion 23 press the clamping ring 211, and then the filter disc 21 is fixed between the upper closing portion 22 and the lower closing portion 23, and the filter 2 is in a sealed state.
[0040] The user sets the mesh number of the screen 212 according to production needs, thereby intercepting particles larger than a preset value, and the particles larger than the preset value are retained in the U-shaped tube 12.
[0041] The U-shaped tube 12 is also provided with a maintenance flange 13, and the screen 212 of the filter disc 21 is replaced by using the bolt connection pair of the maintenance flange 13 and the filter 2.
[0042] The recovery pipe 52 is connected to the recovery tank 5. The user puts the gas system into the second state by closing the first outlet valve 31 and opening the second outlet valve 32. The recoil pipe 41 outputs gas to the U-shaped tube 12. The particles in the U-shaped tube 12 that are larger than the preset value enter the recovery tank 5 through the S direction, are enriched and prepared for recovery.
[0043] See also Figure 5 When the recovery tank 5 is enriched to a certain degree, the recovery tank outlet valve 53 is opened, and the oversized particles are transported to the sand mill 6 through the sand mill inlet pipe 61, which is connected to the material inlet of the sand mill 6, and the agglomerated materials are processed and recycled to reduce waste.
[0044] When the user does not perform processing and recycling operations, the raw material pipe 64 transports the raw material from direction I to the sand mill 6 for grinding.
[0045] In the above embodiments of the present invention, the gas may be nitrogen or argon to reduce the possibility of the oxygen in the air reacting with the material in the mixing tank 1 .
[0046] The embodiments described above are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, a person skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. Such modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application, and should all be included in the protection scope of the present application.
Claims
1. A gas system for SC suspension production, characterized in that: include, A feeding pipe (11), wherein the feeding pipe (11) is provided with a first outlet valve (31), one end of the feeding pipe (11) is connected to the mixing tank (1), and the other end is connected to the U-shaped pipe (12) and the recovery pipe (52), and the recovery pipe (52) is provided with a second outlet valve (32), One end of the U-shaped tube (12) is connected to the feed tube (11), and the other end of the U-shaped tube (12) is connected to the recoil tube (41) and the output tube (121). The output tube (121) is provided with a third outlet valve (33). In the first state, the first outlet valve (31) remains open, the second outlet valve (32) and the third outlet valve (33) are closed, and the recoil pipe (41) outputs gas to the U-shaped tube (12) so that the blocking material in the discharge pipe (11) is recoiled to the mixing tank (1).
2. The gas system for SC suspension production according to claim 1, characterized in that: One end of the recoil pipe (41) is connected to the U-shaped pipe (12), and the other end is also connected to the pressure-stabilizing tank (4). A recoil valve (411) and a check valve are arranged on the recoil pipe (41).
3. The gas system for SC suspension production according to claim 2, characterized in that: The pressure stabilizing tank (4) is also connected to a protective gas pipe (42), the other end of which is connected to the mixing tank (1). The protective gas pipe (42) is used to transport inert gas to the mixing tank (1) to isolate the material in the mixing tank (1) from the air.
4. The gas system for SC suspension production according to claim 2, characterized in that: The pressure stabilizing tank (4) is also connected to a dredging air pipe (43), the other end of which is connected to the outlet pipe of the sand mill (6). The dredging air pipe (43) is used to transport gas to the outlet pipe of the sand mill (6) to clear the blockage in the outlet pipe of the sand mill (6).
5. The gas system for SC suspension production according to any one of claims 1 to 4, characterized in that: The U-shaped tube (12) is further provided with a filter plate (21), and the filter plate (21) is used to filter particles larger than a preset value flowing through the U-shaped tube (12), and the particles larger than the preset value remain in the U-shaped tube (12).
6. The gas system for SC suspension production according to claim 5, characterized in that: The filter disc (21) is arranged in a filter (2); the filter (2) comprises an upper closing portion (22), a lower closing portion (23) and a filter disc (21); the filter disc (21) has a screen (212) of a predetermined mesh number; the upper closing portion (22) and the lower closing portion (23) are fastened together by a bolt connection pair, and the filter disc (21) is fixed between the upper closing portion (22) and the lower closing portion (23).
7. The gas system for SC suspension production according to claim 6, characterized in that: The recovery pipe (52) is connected to the recovery tank (5). In the second state, the first outlet valve (31) and the second outlet valve (32) are closed, the second outlet valve (32) is opened, the recoil pipe (41) outputs gas to the U-shaped tube (12), and particulate matter in the U-shaped tube (12) that is larger than a preset value enters the recovery tank (5).
8. The gas system for SC suspension production according to claim 7, characterized in that: The recovery tank (5) is in communication with the sand mill inlet pipe (61), and the particles larger than a preset value are processed by the sand mill (6) and then recovered.
9. The gas system for SC suspension production according to any one of claims 2 or 4, characterized in that: The gas is either nitrogen or argon.