Pug mixing device for ceramic processing
Through the combination of the two-stage mixing device and the screening material group, the problem of uneven mixing of raw materials in traditional ceramic clay mixing devices is solved, efficient mixing of ceramic clay is achieved, and the uniformity and performance of the product are improved.
Patent Information
- Application Number
- CN202420845397.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-01-14
- Estimated Expiration
- 2034-04-23
AI Technical Summary
It is difficult for traditional ceramic clay mixing devices to achieve full and uniform mixing of raw materials with different particle sizes, specific gravity and viscosity, resulting in poor performance of the final product such as uniformity, density and mechanical strength, and low high viscosity efficiency.
Using a two-stage mixing device, including first-stage and second-stage material treatment group, the first-stage material storage tank and first-stage mixing group are preliminarily mixed, and the screening group performs particle size screening of the mixture to ensure that it enters the second-stage material treatment group. The material particle size is uniform, and then the secondary storage tank and the secondary stirring group are mixed in depth, and the mixing effect is optimized by adjusting the inclination of the storage tank by adjusting the inclination of the storage tank.
It improves the efficiency and effect of clay mixing, ensures the uniformity and comprehensive performance of the final product, avoids agglomeration and agglomeration, and improves the mechanical strength and thermal stability after sintering.
Smart Images
Figure CN222345911U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of ceramic processing, and in particular to a clay material mixing device for ceramic processing. Background Art
[0002] In the ceramic manufacturing industry, the quality of clay mixing is directly related to the physical properties, appearance quality and various technical indicators of the final product after firing. Traditional ceramic clay mixing devices usually use a single stirring method to mix materials. This single mechanical movement method is difficult to fully and evenly mix raw materials of different particle sizes, specific gravities and viscosities. During the mixing process, the materials are prone to local agglomeration and agglomeration, resulting in uneven distribution of the components in the final clay, affecting the uniformity, density, and key properties of ceramic products such as mechanical strength and thermal stability after sintering. In addition, a single stirring method often cannot effectively deal with the problem of high viscosity and low efficiency. Summary of the invention
[0003] The technical problem to be solved by the present application is to overcome the existing defects and provide a mud mixing device for ceramic processing, which realizes efficient mixing of raw materials through two-stage mixing, improves mixing efficiency and mixing effect, and can effectively solve the problems in the background technology.
[0004] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a clay mixing device for ceramic processing, comprising a base support, the base support is of stepped design, and a primary material processing group and a secondary material processing group are respectively arranged on its upper surface, the primary material processing group consists of a primary storage tank and a primary mixing group, the primary mixing group is fixedly connected to the bottom of the primary storage tank by a fastener, the output end of the primary mixing group is connected to the input end of a primary stirring group arranged in the primary storage tank, a primary discharge guide is arranged in a groove at the lower end of the primary storage tank, a screening group is arranged between the primary material processing group and the secondary material processing group, the screening group is arranged corresponding to the feed hopper in the secondary material processing group, the secondary material processing group comprises a feed hopper, a secondary storage tank, a secondary mixing group and a secondary stirring group, the secondary stirring group is located in the secondary storage tank, and the output end of the secondary mixing group is connected to the input end of the secondary stirring group.
[0005] As a preferred technical solution of the present application, the primary storage tank is composed of a tank body and an upper cover plate, and the upper cover plate adopts a hinged structure.
[0006] As a preferred technical solution of the present application, a first regulating cylinder and a second regulating cylinder for adjusting the inclination of the first and second storage tanks are respectively provided on one side of the first and second storage tanks.
[0007] As a preferred technical solution of the present application, the first adjusting cylinder is hinged to the side support plate arranged on the upper surface of the base bracket.
[0008] As a preferred technical solution of the present application, a primary swivel seat and a secondary swivel seat are respectively provided on the upper surface of the base bracket, the primary swivel seat is connected to the lower end of the primary storage tank, and the secondary swivel seat is connected to the lower end of the secondary storage tank.
[0009] As a preferred technical solution of the present application, an inclined guide plate is correspondingly provided at the lower end of the secondary storage tank.
[0010] As a preferred technical solution of the present application, a material outlet group is provided on the lower surface of the secondary storage tank.
[0011] As a preferred technical solution of the present application, the screening group consists of a screening box and side brackets, and the side brackets are located on both sides of the screening box and connected to the upper surface of the secondary storage tank.
[0012] Compared with the prior art: This application realizes the hierarchical processing of raw material mixing through the primary material processing group and the secondary material processing group, which effectively improves the mixing efficiency and mud quality. The mixing group and the stirring group in the primary storage tank work in conjunction to preliminarily mix the raw materials, break the agglomeration state, and achieve uniform distribution. The screening group screens the particle size of the preliminary mixed mud to ensure that the particle size of the material entering the secondary material processing group is uniform, which is conducive to subsequent fine mixing, avoiding the influence of excessively large particles on efficiency and excessive grinding of small particles, thereby improving the comprehensive performance of the final mud. The use of the first adjusting cylinder and the second adjusting cylinder can adjust the inclination of the storage tank as needed to optimize the mixing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of this application;
[0014] Figure 2 This is the main view of this application;
[0015] Figure 3 This is the right side view of this application.
[0016] In the figure: 1 first regulating cylinder, 2 side support plate, 3 base bracket, 4 secondary swivel seat, 5 material outlet group, 6 secondary storage tank, 7 side bracket, 8 screening box, 9 primary storage tank, 10 primary mixing group, 11 second regulating cylinder, 12 inclined guide plate, 13 feed hopper, 14 primary swivel seat, 15 primary discharge guide, 16 secondary mixing group. DETAILED DESCRIPTION
[0017] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application (for the convenience of description and understanding, the following is Figure 2 All other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.
[0018] See also Figure 1-3 The present application provides a technical solution: a clay mixing device for ceramic processing, comprising a base support 3, wherein the base support 3 is of a stepped design, and a primary material processing group and a secondary material processing group are respectively arranged on the upper surface thereof.
[0019] The stepped design divides the base support 3 into two platforms, the upper platform houses the primary material processing group, and the lower platform houses the secondary material processing group. The different stages of raw material mixing are divided, making the entire device compact and well-organized, which is conducive to the operation, maintenance and space utilization of the equipment.
[0020] The stepped design increases the overall height and center of gravity of the base bracket 3, making the device more stable during operation, reducing the risk of shaking caused by equipment vibration or material flow, and ensuring the smooth progress of the mixing process.
[0021] The step difference between the primary material processing group and the secondary material processing group naturally forms a spatial channel for the material to transition from the primary to the secondary. The mixed materials in the primary material processing group can smoothly flow downward into the screening group through the primary discharge guide 15. After screening, the qualified materials enter the secondary material processing group through the feed hopper 13 for secondary mixing; this reduces additional material conveying equipment, simplifies the process flow, and improves the efficiency of material transfer.
[0022] The primary material processing group is composed of a primary storage tank 9 and a primary mixing group 10. The primary mixing group 10 is fixedly connected to the bottom of the primary storage tank 9 by fasteners. The output end of the primary mixing group 10 is connected to the input end of the primary stirring group arranged in the primary storage tank 9. A primary discharge guide 15 is arranged in the groove at the lower end of the primary storage tank 9.
[0023] The primary storage tank 9 serves as a temporary storage container for initial raw materials and can accommodate a certain amount of ceramic raw materials, such as clay, quartz, feldspar, etc., to provide sufficient raw material reserves for subsequent mixing work.
[0024] The upper cover adopts a hinged structure, which is easy to open and close, ensuring that the mixing process is carried out in a closed environment, reducing dust emission, improving the working environment, and preventing external impurities from contaminating the raw materials.
[0025] The primary mixing group 10 is fixed at the bottom of the primary storage tank 9, and is connected to the input end of the primary stirring group to form a linkage, which transmits the power of preliminary mixing to the stirring group. Through internal stirring, shearing and other effects, the raw materials in the storage tank are preliminarily mixed to break the agglomeration state between the raw materials and make them initially evenly distributed.
[0026] The primary discharge guide 15 is arranged in the groove at the lower end of the primary storage tank 9, and plays a role in guiding the flow of the mixed mud material, ensuring that the material can accurately and smoothly enter the subsequent screening group for screening.
[0027] A screening group is arranged between the primary material processing group and the secondary material processing group, and the screening group is arranged corresponding to the feed hopper 13 in the secondary mixing group 16 .
[0028] The screening group screens the particle size of the preliminary mixed mud discharged from the primary material processing group, effectively separating oversized particles, lumps or foreign impurities, ensuring that the particle size of the material entering the secondary material processing group meets the process requirements and improving the purity and uniformity of the final mud.
[0029] The material after screening has uniform particle size, which is conducive to more complete and detailed mixing in the secondary material processing group, avoiding large particles affecting the mixing efficiency and small particles being over-grinded, thereby improving the overall performance of the final mud.
[0030] The secondary material processing group includes a feed hopper 13, a secondary storage tank 6, a secondary mixing group 16 and a secondary stirring group. The secondary stirring group is located in the secondary storage tank 6, and the output end of the secondary mixing group 16 is connected to the input end of the secondary stirring group.
[0031] The feed hopper 13 is located at the front end of the secondary material processing group, corresponding to the screening group, and receives screened qualified materials to provide the secondary material processing group with raw materials to be mixed.
[0032] The secondary storage tank 6 is the working chamber of the secondary material processing group, which carries and accommodates the materials delivered from the feed hopper 13 and provides a working space for the secondary mixing group.
[0033] The secondary mixing group 16 and the secondary stirring group form a stirring group to mix the materials in depth and detail, further improve the uniformity of the materials, and ensure the consistency of the final mud performance.
[0034] Furthermore, the primary storage tank 9 is composed of a tank body and an upper cover plate, and the upper cover plate adopts a hinged structure.
[0035] The tank is used to contain the ceramic raw materials to be mixed. It is usually made of high-strength materials and has sufficient rigidity and pressure resistance to cope with the internal pressure changes that may occur during the mixing process and ensure the safe and stable operation of the equipment.
[0036] The upper cover adopts a hinged structure, that is, it is connected to the tank body through a hinge, so that the upper cover can be opened and closed relative to the tank body. This improves the convenience of operation and makes it easier for workers to add raw materials, observe the mixing situation, and clean and maintain the equipment.
[0037] Furthermore, a first regulating cylinder 1 and a second regulating cylinder 11 for adjusting the inclination of the first-level storage tank 9 and the second-level storage tank 6 are respectively provided on one side of the first-level storage tank 9 and the second-level storage tank 6 .
[0038] By changing the inclination of the storage tank through the first regulating cylinder 1 and the second regulating cylinder 11, appropriately increasing the inclination can help the stirring assembly to act on the material more effectively, prevent the material from settling at the bottom of the tank, improve the stirring efficiency, ensure that the material is mixed more evenly, and improve the mixing effect; at the same time, the adjustment of the inclination also affects the speed at which the mud enters the screening group through the first-level discharge guide 15, thereby ensuring that the material enters the next mixing stage continuously and stably, avoiding blockage or idling.
[0039] Furthermore, the first regulating cylinder 1 is hinged to the side support plate 2 arranged on the upper surface of the base bracket 3 .
[0040] Furthermore, a primary swivel seat 14 and a secondary swivel seat 4 are respectively provided on the upper surface of the base bracket 3 , the primary swivel seat 14 is connected to the lower end of the primary storage tank 9 , and the secondary swivel seat 4 is connected to the lower end of the secondary storage tank 6 .
[0041] The connection relationship between the first-stage rotating seat 14 and the first-stage storage tank 9, and the second-stage rotating seat 4 and the second-stage storage tank 6, enables the first-stage storage tank 9 and the second-stage storage tank 6 to rotate to a certain extent; in conjunction with the extension and contraction of the first regulating cylinder 1 and the second regulating cylinder 11, the flexibility of stirring is further improved.
[0042] Furthermore, an inclined guide plate 12 is correspondingly provided at the lower end of the secondary storage tank 6 .
[0043] The inclined guide plate 12 is set at a certain angle, which can guide the mixed mud to flow out of the secondary storage tank 6 smoothly along a predetermined path, avoid the material from accumulating at the bottom of the tank or at the outlet, and ensure the continuity of the mixing process.
[0044] Furthermore, a material outlet group 5 is provided on the lower surface of the secondary storage tank 6 .
[0045] Furthermore, the screening material group is composed of a screening box 8 and a side bracket 7 , and the side bracket 7 is located on both sides of the screening box 8 and connected to the upper surface of the secondary storage tank 6 .
[0046] The screening box 8 is equipped with a screen with a specific aperture, which can screen the particle size of the preliminary mixed mud discharged from the primary storage tank 9, remove oversized particles or impurities, and ensure that the particle size of the material entering the secondary material processing group is uniform.
[0047] The side bracket 7 provides stable support for the screening box 8, ensures the stability of the equipment during the screening process, prevents the screening box 8 from tilting or shifting due to material impact or its own weight, and ensures the screening effect.
[0048] When in use: open the upper cover of the primary storage tank 9, pour the raw materials evenly into the primary storage tank 9, close the upper cover, ensure that the mixing process is carried out in a closed environment, and reduce dust emission.
[0049] The primary mixing group 10 and the primary stirring group are started to preliminarily mix the raw materials in the primary material processing group through internal stirring, shearing and other actions, break the agglomeration state between the raw materials, and make them preliminarily evenly distributed.
[0050] As required, the inclination of the primary storage tank 9 is adjusted by the first regulating cylinder 1 to optimize the mixing effect and control the speed at which the material enters the screening group through the primary discharge channel 15 .
[0051] After preliminary processing, the material flows smoothly downward from the primary discharge channel 15 into the screening group.
[0052] The screening group screens the particle size of the preliminary mixed mud discharged from the primary mixing group 10, effectively separating oversized particles, lumps or foreign impurities; the qualified materials after screening have uniform particle size, which is conducive to more complete and detailed mixing in the secondary material processing group.
[0053] The screened qualified materials enter the secondary storage tank 6 through the feed hopper 13, and the secondary mixing group 16 and the secondary stirring group are started to mix the materials in depth and carefully, further improving the uniformity of the materials and ensuring the consistency of the final mud performance.
[0054] According to the needs, the inclination of the secondary storage tank 6 is adjusted by the second regulating cylinder 11 to optimize the mixing effect and control the material flow rate. After the mixing is completed, the mixed mud flows out of the secondary storage tank 6 smoothly along the predetermined path under the guidance of the inclined guide plate 12, avoiding material accumulation and ensuring the continuity of the mixing process.
[0055] Although the embodiments of the present application have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present application, and that the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A clay mixing device for ceramic processing, comprising a base support (3), characterized in that: The base support (3) is of stepped design, and a primary material processing group and a secondary material processing group are respectively arranged on its upper surface. The primary material processing group consists of a primary storage tank (9) and a primary mixing group (10). The primary mixing group (10) is fixedly connected to the bottom of the primary storage tank (9) by fasteners. The output end of the primary mixing group (10) is connected to the input end of a primary stirring group arranged in the primary storage tank (9). A primary discharge guide (15) is arranged in a groove at the lower end of the primary storage tank (9). A screening group is arranged between the primary material processing group and the secondary material processing group. The screening group is arranged corresponding to the feed hopper (13) in the secondary material processing group. The secondary material processing group comprises a feed hopper (13), a secondary storage tank (6), a secondary mixing group (16) and a secondary stirring group. The secondary stirring group is located in the secondary storage tank (6). The output end of the secondary mixing group (16) is connected to the input end of the secondary stirring group.
2. A clay mixing device for ceramic processing according to claim 1, characterized in that: The primary material storage tank (9) is composed of a tank body and an upper cover plate, and the upper cover plate adopts a hinged structure.
3. A clay mixing device for ceramic processing according to claim 1, characterized in that: A first regulating cylinder (1) and a second regulating cylinder (11) for adjusting the inclination of the first storage tank (9) and the second storage tank (6) are respectively provided on one side of the first storage tank (9) and the second storage tank (6).
4. A clay mixing device for ceramic processing according to claim 3, characterized in that: The first regulating cylinder (1) is hingedly connected to a side support plate (2) arranged on the upper surface of the base bracket (3).
5. A clay mixing device for ceramic processing according to claim 1, characterized in that: A primary rotating seat (14) and a secondary rotating seat (4) are respectively provided on the upper surface of the base support (3); the primary rotating seat (14) is connected to the lower end of the primary material storage tank (9); and the secondary rotating seat (4) is connected to the lower end of the secondary material storage tank (6).
6. A clay mixing device for ceramic processing according to claim 1, characterized in that: An inclined material guide plate (12) is correspondingly provided at the lower end of the secondary material storage tank (6).
7. A clay mixing device for ceramic processing according to claim 1, characterized in that: A material outlet group (5) is provided on the lower surface of the secondary material storage tank (6).
8. A clay mixing device for ceramic processing according to claim 1, characterized in that: The screening material group is composed of a screening box (8) and a side bracket (7), wherein the side bracket (7) is located on both sides of the screening box (8) and is connected to the upper surface of the secondary storage tank (6).