Intelligent high-speed blade wobble plate device

Abstract

The utility model provides an intelligent high-speed blade wobble plate device, and relates to the technical field of cutter equipment. Comprising a rack, and further comprises a control system, and a feeding device, a tray conveying assembly, a tray taking assembly, a first visual positioning system, an overturning assembly, a first clamping assembly and a second clamping assembly which are connected with the control system; wherein the feeding device is suitable for being placed in the rack, and the material disc taking assembly is arranged above the feeding device so as to carry a material disc, where a high-speed blade is placed, in the feeding device to the material disc conveying assembly; the first visual positioning system is suitable for photographing and positioning the charging tray to obtain the position of the blade on the charging tray; the first clamping assembly is arranged above the material disc so as to grab the blades on the material disc into the overturning assembly so that the blades can be overturned, and the second clamping assembly is suitable for grabbing the blades in the overturning assembly and placing the blades into the CVD disc. By means of the scheme, the tool placing efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of blade equipment, in particular to an intelligent high-speed blade swinging device. Background Art

[0002] The existing blade plate placing machine mainly uses the motor module to carry out the pick-and-place transfer of blades between different storage trays and CVD trays, so as to replace manual labor and realize automatic plate changing of equipment. However, this process can generally only be semi-automated and has low efficiency. At present, the plate placing machine in the industry has a placing speed of 2000-3000pcs / H, which is still slower than the manual placing speed. Therefore, enterprises have a low acceptance of the equipment because the use of the equipment has not achieved the effect of reducing costs and increasing efficiency. Most enterprises still use manual placement. Utility Model Content

[0003] The utility model discloses an intelligent high-speed blade swinging device, which aims to improve the problem of low automation efficiency of the existing blade swinging device.

[0004] The utility model adopts the following scheme:

[0005] The present application provides an intelligent high-speed blade panning device, comprising a frame, a control system, and a feeding device, a tray conveying assembly, a tray picking assembly, a first visual positioning system, a flipping assembly, and a first clamping assembly and a second clamping assembly connected to the control system; wherein the feeding device is suitable for being placed in the frame, the tray picking assembly is arranged above the feeding device to transport the tray with a high-speed blade placed in the feeding device to the tray conveying assembly, the first visual positioning system is suitable for photographing and positioning the tray to obtain the position of the blade on the tray; the first clamping assembly is arranged above the tray to grab the blade on the tray and put it into the flipping assembly for flipping, and the second clamping assembly is suitable for grabbing the blade from the flipping assembly and placing it in the CVD tray.

[0006] Furthermore, the feeding device includes a movable trolley, and a plurality of material trays arranged in parallel from top to bottom are arranged in the movable trolley.

[0007] Furthermore, the material tray picking assembly includes a Z-axis lifting module and a front and rear material picking module, the Z-axis lifting module is suitable for controlling the lifting and lowering of the front and rear material picking modules in the area of ​​the feeding device, and the front and rear material picking modules are suitable for clamping the material tray and taking the material tray out of the mobile cart by moving forward and backward.

[0008] Furthermore, a second visual positioning system is provided between the first clamping assembly and the second clamping assembly for performing visual positioning after the first clamping assembly or the second clamping assembly clamps the blade.

[0009] Furthermore, the flipping assembly is provided with a blade clamping mechanism and a flipping mechanism. After the blade clamping mechanism clamps the blade, the blade is flipped through the flipping mechanism so that the second clamping assembly can clamp the blade.

[0010] Furthermore, the flipping mechanism is configured to flip the blade 90°.

[0011] Furthermore, the first clamping assembly and the second clamping assembly respectively include at least two blade picking and placing claw modules respectively suitable for grasping the two blades at the same time.

[0012] Furthermore, the first clamping assembly and the second clamping assembly are respectively connected to a motion module to control the movement of the first clamping assembly and the second clamping assembly.

[0013] Beneficial effects:

[0014] This solution can automatically move the tray from the feeding device to the specified position by setting a tray picking component, and can obtain the position of the blade in the tray through the first visual positioning system. Then, the first clamping component can clamp at least two blades at the same time for transmission, and the second clamping component clamps and places the blades on the tray. The entire process is automated from loading to placing the blades, and no manual intervention is required throughout the process, which improves the degree of automation and the efficiency of placing the blades. In addition, at least two blade picking and placing claw modules are provided on the first clamping component and the second clamping component, which can clamp at least two blades at the same time. Compared with the existing single pick-up and single placement (pick up and place one blade at a time) and multi-clamp single pick-up and single placement (multiple claws take blades in turn and then put them in turn) in the industry, the pick-up and placement efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the structure of an intelligent high-speed blade swinging device according to an embodiment of the utility model;

[0016] Figure 2 It is a structural schematic diagram of another perspective of an intelligent high-speed blade swinging device according to an embodiment of the utility model;

[0017] Figure 3 This is a partial structural diagram of an intelligent high-speed blade swinging device according to an embodiment of the utility model;

[0018] Figure 4 This is a structural schematic diagram of a material tray taking component of an intelligent high-speed blade tray swinging device according to an embodiment of the utility model;

[0019] Figure 5 This is a schematic diagram of the structure of a flip assembly of an intelligent high-speed blade swing device according to an embodiment of the utility model;

[0020] Icons: frame 1, feeding device 2, tray conveying assembly 3, tray picking assembly 4, first visual positioning system 5, flipping assembly 6, first clamping assembly 7, second clamping assembly 8, blade picking and placing claw module 9, second visual positioning system 10. DETAILED DESCRIPTION

[0021] Combination Figures 1 to 5 As shown, the present embodiment provides an intelligent high-speed blade panning device, comprising a frame 1, and also comprising a control system and a feeding device 2 connected to the control system, a tray conveying assembly 3, a tray picking assembly 4, a first visual positioning system 5, a flipping assembly 6, and a first clamping assembly 7 and a second clamping assembly 8; wherein the feeding device 2 is suitable for being placed in the frame 1, the tray picking assembly 4 is arranged above the feeding device 2 to transport the tray with a high-speed blade placed in the feeding device 2 to the tray conveying assembly 3, the first visual positioning system 5 is suitable for photographing and positioning the tray to obtain the position of the blade on the tray; the first clamping assembly 7 is arranged above the tray to grab the blade on the tray and put it into the flipping assembly 6 for flipping, and the second clamping assembly 8 is suitable for grabbing the blade from the flipping assembly 6 and placing it in the CVD tray.

[0022] Combination Figures 1 to 3 As shown, in this embodiment, the tray conveying component 3, the tray picking component 4, the first visual positioning system 5, the flipping component 6, the first clamping component 7 and the second clamping component 8 are all arranged on the frame 1. A control system is arranged inside the frame 1. The control system here is an existing technology, which is used to coordinate and control the operation of each component and will not be repeated. The frame 1 is formed with a space for placing the feeding device 2. The feeding device 2 includes a mobile trolley. A number of trays are placed in parallel from top to bottom. The mobile trolley is suitable for being placed in the space. The bottom of the mobile trolley is provided with moving wheels for easy transfer; the interior of the mobile trolley is provided with multiple placement platforms for placing trays. The placement platforms are arranged in parallel and have a certain height interval for placing multiple trays with blades at the same time. The front end of the mobile trolley is hollowed out to facilitate the tray picking component 4 to pick up the tray.

[0023] Combination Figure 4As shown, the material tray picking assembly 4 includes a Z-axis lifting module and a front and rear module for picking up materials. The Z-axis lifting module is suitable for controlling the lifting and lowering of the front and rear modules for picking up materials in the area of ​​the feeding device 2. The front and rear modules for picking up materials are suitable for clamping the material tray and taking the material tray out of the mobile trolley by moving forward and backward. Here, the Z-axis lifting module is an existing lifting device, and the front and rear modules for picking up materials can include a chuck assembly and an XY axis motion assembly. The XY axis motion assembly is connected to the chuck assembly to control the chuck assembly to realize forward and backward movement. The chuck assembly is suitable for clamping the material tray.

[0024] The first visual positioning system 5 uses an existing industrial camera to take a picture of the tray and recognizes it through the control system, identifies the position of the blade in the tray, and then clamps it through the first clamping component 7. The first visual positioning system 5 can visually locate the disordered blades, and send the blade position information to the first clamping component 7 for clamping, thereby improving the clamping efficiency.

[0025] Combination Figure 3 and Figure 5 As shown, the flip assembly 6 is provided with a blade clamping mechanism and a flipping mechanism. After the blade clamping mechanism clamps the blade, it is flipped through the flipping mechanism so that the second clamping assembly 8 can clamp the blade. The flipping mechanism is configured to flip the blade 90°. Here, the blade clamping mechanism can adopt a cylinder clamping device for clamping the blade transmitted from the first clamping assembly 7. The flipping mechanism can adopt a flipping cylinder, which is connected to the blade clamping mechanism to control the flipping of the blade clamping mechanism. The blade can be flipped 90° by the flipping mechanism, so that the second clamping assembly 8 can clamp without interfering with the first clamping assembly 7.

[0026] The first clamping assembly 7 and the second clamping assembly 8 respectively include at least two blade picking and placing claw modules 9, which are respectively suitable for grabbing the two blades at the same time. Here, the blade picking and placing claw modules 9 are used to clamp blades. The first clamping assembly 7 is provided with at least two blade picking and placing claw modules 9, so that at least two blades can be clamped each time. At the same time, the second clamping assembly 8 is provided with the same number of blade picking and placing claw modules 9 as the first clamping assembly 7, which are used to synchronously clamp the blades placed on the flipping assembly 6. The first clamping assembly 7 and the second clamping assembly 8 are respectively connected with motion modules to control the movement of the first clamping assembly 7 and the second clamping assembly 8. The motion module here can be an existing XYZ axis motion module, so as to drive the first clamping assembly 7 and the second clamping assembly 8 to move above the material tray and the CVD tray respectively. After the second clamping assembly 8 clamps, the blades can be placed in the CVD tray in a certain order.

[0027] The tray conveying assembly 3 is arranged on the blade picking and placing platform, and can automatically convey the empty tray to the designated position after all the blades in the tray are clamped by the first clamping assembly 7. In another embodiment, the tray can also be placed back to its original position in the mobile trolley by the tray picking and placing assembly, thereby realizing automatic unloading.

[0028] In one embodiment, a second visual positioning system 10 is provided between the first clamping assembly 7 and the second clamping assembly 8 for visual positioning after the first clamping assembly 7 or the second clamping assembly 8 clamps the blade. Here, the second visual positioning system 10 can detect the position and state of the blade after being clamped by the first clamping assembly 7, and then send the position and state information to the control system to accurately control the first clamping assembly 7 to place the blade on the flip mechanism. The second visual positioning system 10 uses an existing industrial camera for shooting.

[0029] The complete working process of the device of this embodiment is as follows: the material trays are placed layer by layer on the mobile cart, and then the mobile cart is pushed into the space specified by the frame 1, the Z-axis lifting module of the material tray picking component 4 descends to the height of the tray to be picked up, the front and rear modules automatically take out the material tray, and then move to the blade picking and placing work position, and then the first visual positioning system 5 takes a photo to locate the blade on the material tray, and sends the accurate position of the blade to the control system, the control system controls the first clamping component 7 to pick up two blades at the same time, and after positioning by the second visual positioning system 10, and then moves to the blade flipping component 6 to flip 90°, the second clamping component 8 picks up two blades from the flipping component 6, moves to the CVD disk on the other side, and puts the blades into the CVD disk at the same time.

[0030] In another embodiment, the opposite action may also be performed. Specifically, the control system may control the second clamping assembly 8 to pick up two blades from the CVD tray, move to the flip assembly 6 and flip 90°, and then the first clamping assembly 7 simultaneously picks up two blades from the flip assembly 6 and moves to the top of the tray, placing the blades into the tray at the same time.

[0031] This embodiment uses multiple sets of blade picking and placing clamping claw modules 9 to simultaneously pick up and place at least two blades, and sets a flipping mechanism to achieve the purpose of flipping 90 degrees so that the second clamping assembly 8 can synchronously pick up and transfer the material tray and the CVD tray, thereby improving the production capacity of the equipment. Compared with the existing single pick-up and single placement (picking up and placing one blade at a time) and multi-chuck single pick-up and single placement (multiple clamps pick up and place blades in sequence), the efficiency of picking and placing is at least 20%-30% higher, and the degree of automation is higher.

[0032] It should be understood that the above are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above embodiments. All technical solutions under the concept of the present utility model belong to the protection scope of the present utility model.

[0033] The above description of the drawings used in the implementation manner only shows certain embodiments of the utility model and should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

Claims

1. An intelligent high-speed blade swinging device, comprising a frame, characterized in that: It also includes a control system and a feeding device, a tray conveying assembly, a tray picking assembly, a first visual positioning system, a flipping assembly, and a first clamping assembly and a second clamping assembly connected to the control system; wherein the feeding device is suitable for being placed in the frame, the tray picking assembly is arranged above the feeding device to transport the tray with a high-speed blade placed in the feeding device to the tray conveying assembly, the first visual positioning system is suitable for photographing and positioning the tray to obtain the position of the blade on the tray; the first clamping assembly is arranged above the tray to grab the blade on the tray and put it into the flipping assembly for flipping, and the second clamping assembly is suitable for grabbing the blade from the flipping assembly and placing it in the CVD tray.

2. The intelligent high-speed blade swinging device according to claim 1, characterized in that: The feeding device comprises a movable trolley, in which a plurality of material trays are arranged in parallel from top to bottom.

3. The intelligent high-speed blade swinging device according to claim 2, characterized in that: The material tray picking assembly includes a Z-axis lifting module and a front and rear material picking module, wherein the Z-axis lifting module is suitable for controlling the lifting and lowering of the front and rear material picking modules in the area of ​​the feeding device, and the front and rear material picking modules are suitable for clamping the material tray and taking the material tray out of the mobile trolley by moving forward and backward.

4. The intelligent high-speed blade swinging device according to claim 1, characterized in that: A second visual positioning system is provided between the first clamping assembly and the second clamping assembly for performing visual positioning after the first clamping assembly or the second clamping assembly clamps the blade.

5. The intelligent high-speed blade swinging device according to claim 1, characterized in that: The flip assembly is provided with a blade clamping mechanism and a flipping mechanism. After the blade clamping mechanism clamps the blade, the blade is flipped through the flipping mechanism so that the second clamping assembly can clamp the blade.

6. The intelligent high-speed blade swinging device according to claim 5, characterized in that: The flipping mechanism is configured to flip the blade 90°.

7. The intelligent high-speed blade swinging device according to claim 1, characterized in that: The first clamping assembly and the second clamping assembly respectively include at least two blade picking and placing clamping claw modules, respectively suitable for simultaneously grasping the two blades.

8. The intelligent high-speed blade swinging device according to claim 1, characterized in that: The first clamping assembly and the second clamping assembly are respectively connected to a motion module to control the first clamping assembly and the second clamping assembly to move.

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