Titanium alloy heating furnace with pressurizing effect

By designing support components, drive components and booster components in titanium alloy heating furnaces, rapid and uniform heating of titanium alloy materials is achieved, solving the problem of low efficiency of traditional heating furnaces and improving heating efficiency and energy saving.

CN222352850UActive Publication Date: 2025-01-14JIANGSU ABUNDANT EAST STOVE IND
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Patent Information

Application Number
CN202421213538.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

Traditional heating furnaces are inefficient in heating when processing high-performance titanium alloys, consume a lot of energy and slow heating process, which cannot meet the production needs of fast heating.

Method used

A titanium alloy heating furnace with boosting effect was designed, using support components, drive components and boosting components. The rotor is driven by motor start to drive the rotor to evenly distribute fuel to the fuel nozzle. The spiral plate in the flame transmission barrel promotes flame transmission. , achieve fast and even heating.

Benefits of technology

It achieves rapid and uniform heating at lower energy consumption, improves heating efficiency and fuel combustion efficiency, reduces uneven material performance caused by hot or cold spots, and significantly improves energy saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a titanium alloy heating furnace with a pressurizing effect, which relates to the technical field of heating furnaces and comprises a bottom plate, a supporting component fixedly connected to the top end of the bottom plate, a driving component fixedly connected to the top end of the supporting component, and a pressurizing component fixedly connected to the top end of the supporting component. The three connecting rings are fixedly connected to the inner wall of the fixed barrel, the balls are movably connected to the ends, away from the fixed barrel, of the connecting rings, the flame transmission barrels are movably connected to the ends, away from the connecting rings, of the balls, and through uniform flame distribution, the heating process is faster and more uniform, so that the needed heating temperature can be achieved under low energy consumption; compared with a traditional heating furnace, the energy-saving heating furnace has the advantages that material performance unevenness caused by hot spots or cold spots is effectively reduced, the combustion efficiency of fuel is improved, the efficient fuel combustion can quickly reach the needed heating temperature under low energy consumption, and compared with a traditional heating furnace, the energy-saving performance is remarkably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heating furnaces, in particular to a titanium alloy heating furnace with a pressurizing effect. Background Art

[0002] A heating furnace is a device used to heat an object or workpiece to provide the required temperature conditions to achieve specific process goals. These goals may include melting, processing, deforming or heat treating materials to achieve the desired properties or shape during manufacturing or processing. During processing, this is achieved by controlling the temperature of the heating source, the heating time and the atmosphere in the furnace chamber to meet specific process requirements.

[0003] The existing patent CN220871440U discloses an adjustable titanium alloy heating furnace, including a furnace body and a furnace door, wherein the bottom of the inner wall of the furnace body is fixedly connected to a motor through an insulating shell, and one end of the motor output shaft is fixedly connected to a heating platform, one side of the furnace body is fixedly connected to a shell, and the inside of the shell is provided with a fuel nozzle through an adjustment mechanism, and the adjustment mechanism includes an electric telescopic rod, and one side of the inner wall of the shell is rotatably connected to a movable plate. The utility model relates to the technical field of heating furnaces. The adjustable titanium alloy heating furnace is provided with an adjustment mechanism under the fuel nozzle, and the electric telescopic rod drives the movable plate to move up and down, and can drive the fuel nozzle on the movable plate to move up and down. The flame spray direction in the furnace can be controlled to tilt up and down during the heating process, so that higher heat can be filled in the furnace, and the contact temperature of the product is the same at all places in conjunction with the setting of the motor, so that the product is heated evenly, and the product processing efficiency is improved.

[0004] In order to solve the problem that heat fills the entire hot furnace during the heating process, resulting in uneven heating of the product and reduced heating efficiency of the product, this patent sets an adjustment mechanism under the fuel nozzle. The electric telescopic rod drives the movable plate to move up and down, which can drive the fuel nozzle on the movable plate to move up and down. The flame spray direction in the furnace can be controlled to tilt up and down during the heating process, so that higher heat can be filled in the furnace. However, in actual use, the following shortcomings still exist. For example: when processing special materials such as high-performance titanium alloys, the heating efficiency of traditional heating furnaces may not be high, because they may consume a lot of energy to reach the required high temperature, and the heating process may be relatively slow, which cannot meet the demand for rapid heating in production.

[0005] Therefore, the utility model provides a titanium alloy heating furnace with a pressurization effect. Utility Model Content

[0006] The purpose of the utility model is to solve the shortcomings in the prior art and provide a titanium alloy heating furnace with a pressurization effect.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a titanium alloy heating furnace with a pressurization effect, comprising a base plate, the top of the base plate is fixedly connected to a support assembly, the top of the support assembly is fixedly connected to a driving assembly, and the top of the support assembly is fixedly connected to a pressurization assembly; the pressurization assembly comprises a fixed barrel, three connecting rings are fixedly connected to the inner wall of the fixed barrel, each of the connecting rings is movably connected to a ball at one end away from the fixed barrel, the end of the ball away from the connecting ring is movably connected to a flame transmission barrel, the inner wall of the flame transmission barrel is fixedly connected to a spiral sheet, and one end of the fixed barrel is fixedly connected to a connecting block.

[0008] As a preferred embodiment, the driving assembly includes a motor, a rotating drum is fixedly connected to the outer side of the driving end of the motor, a mounting barrel is rotatably connected to the inner wall of the rotating drum, and a fuel nozzle is installed on the inner wall of the mounting barrel.

[0009] The technical effect of adopting the above further scheme is: since the heating furnace is designed with a special booster component, it can effectively transmit flames and transfer heat to the titanium alloy material, thereby achieving a fast and uniform heating process.

[0010] As a preferred embodiment, the support assembly includes a support frame, the bottom end of the support frame is fixedly connected to the base plate, the top end of the base plate away from the support frame is fixedly connected to a support leg, the top end of the support leg is fixedly connected to a furnace body, and the inner wall of the furnace body is fixedly connected to a processing table.

[0011] The technical effect of adopting the above further solution is: the structural connection design of the support frame, support legs and furnace body makes the entire heating furnace have good stability and load-bearing capacity, and can safely support and fix the processing table and other components.

[0012] As a preferred implementation, the bottom end of the motor is fixedly connected to the support frame.

[0013] The technical effect of adopting the above further solution is: it helps to ensure the normal operation of the motor.

[0014] As a preferred implementation manner, the outer side of the fixed barrel is fixedly connected to the support frame, and one end of the connecting block away from the fixed barrel is fixedly connected to the furnace body.

[0015] The technical effect of adopting the above further scheme is: effectively dispersing the weight and pressure of the fixed barrel and its internal components, reducing the distortion and deformation of the structure, thereby improving the stability and durability of the heating furnace.

[0016] As a preferred embodiment, a smoke exhaust pipe is fixedly connected to the top of the furnace body, and a furnace door is provided at one end of the furnace body away from the fixed barrel.

[0017] The technical effect of adopting the above further solution is: the smoke exhaust pipe fixed on the top of the furnace body can effectively discharge the waste gas and smoke generated by combustion out of the furnace, and the furnace door can facilitate the operator to observe, adjust and maintain the inside of the heating furnace.

[0018] Compared with the prior art, the advantages and positive effects of the utility model are that, by setting a supporting assembly, a driving assembly and a boosting assembly, the motor is started to drive the drum to rotate, so that the fuel nozzle can evenly distribute the fuel, thereby forming a uniform flame inside the furnace body. In addition, the spiral blades and the rotation mechanism in the flame transmission barrel further promote the effective transmission of the flame. Through the uniform flame distribution, the heating process is made faster and more uniform. The uniform fuel combustion efficiency is high, and the required heating temperature can be achieved at a lower energy consumption, which effectively reduces the uneven material properties caused by hot spots or cold spots, and also improves the combustion efficiency of the fuel. This efficient fuel combustion can quickly reach the required heating temperature at a lower energy consumption, which significantly improves energy saving compared to traditional heating furnaces. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 The present invention is a stereoscopic diagram of a titanium alloy heating furnace with a pressurization effect provided by the present invention.

[0020] Figure 2 The utility model is a schematic diagram of the structure of a support assembly of a titanium alloy heating furnace with a pressurization effect.

[0021] Figure 3 The utility model is a schematic diagram of the structure of a driving component of a titanium alloy heating furnace with a pressurization effect.

[0022] Figure 4 The utility model is a schematic diagram of the structure of a booster component of a titanium alloy heating furnace with a booster effect.

[0023] Legend: 1. Base plate; 2. Support assembly; 21. Support frame; 22. Support leg; 23. Furnace body; 24. Processing table; 3. Drive assembly; 31. Motor; 32. Rotating drum; 33. Fuel nozzle; 34. Mounting barrel; 4. Boosting assembly; 41. Fixed barrel; 42. Connecting ring; 43. Ball bearing; 44. Flame transmission barrel; 45. Spiral sheet; 46. Connecting block; 5. Smoke exhaust pipe; 6. Furnace door. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] like Figure 1 - Figure 4 As shown, this embodiment provides a technical solution: a titanium alloy heating furnace with a boosting effect, comprising a base plate 1, a support assembly 2 is fixedly connected to the top of the base plate 1, a boosting assembly 4 is fixedly connected to the top of the support assembly 2, the boosting assembly 4 comprises a fixed barrel 41, three connecting rings 42 are fixedly connected to the inner wall of the fixed barrel 41, each connecting ring 42 is movably connected to a ball 43 at one end away from the fixed barrel 41, and a flame transmission barrel 44 is movably connected to the end of the ball 43 away from the connecting ring 42, the inner wall of the flame transmission barrel 44 is fixedly connected to a spiral sheet 45, one end of the fixed barrel 41 is fixedly connected to a connecting block 46, and the fixed barrel 41 in the boosting assembly 4 is one of the key components, and the inner wall is connected to three connecting rings 42, and these connecting rings 42 play a key role in conducting heat and maintaining the temperature in the furnace in the entire heating furnace. The ball bearings 43 at the end of each connecting ring 42 are the connecting medium with the flame transmission barrel 44. The ball bearings 43 ensure the stable rotation of the flame transmission barrel 44. Then, the fixed connecting spiral pieces 45 on the inner wall of the flame transmission barrel 44 help to improve the flame transmission efficiency. The rotation of the spiral pieces 45 can realize that the flame is concentrated on the processing table 24 when passing through the flame transmission barrel 44. The connecting block 46 connected to the end of the fixed barrel 41 is the key connection point of the entire structure, which ensures the stable connection of each component, so that the flame can be stably transmitted to the furnace body 23, so that the entire heating furnace can operate stably and achieve the expected processing effect. In this way, through the precise connection and coordination between each component, this heating furnace can effectively process high-strength titanium alloy materials, ensuring the processing quality and efficiency while improving the stability and controllability of the processing process.

[0026] Furthermore, if Figure 1 - Figure 3As shown: the top of the support assembly 2 is fixedly connected with a driving assembly 3, which includes a motor 31, a rotating drum 32 is fixedly connected to the outer side of the driving end of the motor 31, a mounting barrel 34 is rotatably connected to the inner wall of the rotating drum 32, and a fuel nozzle 33 is installed on the inner wall of the mounting barrel 34. The driving assembly 3 includes a motor 31, and the outer side of the driving end thereof is fixedly connected to the rotating drum 32. This arrangement converts the movement of the motor 31 into the rotation of the rotating drum 32. The inner wall of the rotating drum 32 is rotatably connected with the mounting barrel 34. This design enables the mounting barrel 34 to provide a stable mounting platform. The fuel nozzle 33 is a key device for introducing fuel and igniting the fuel inside the heating furnace. They are installed on the inner wall of the mounting barrel 34 to ensure that the fuel is evenly sprayed into the furnace during the rotation process, thereby realizing the combustion process inside the heating furnace.

[0027] Furthermore, if Figure 1 - Figure 2 As shown: the support assembly 2 includes a support frame 21, the bottom end of the motor 31 is fixedly connected to the support frame 21, the outer side of the fixed barrel 41 is fixedly connected to the support frame 21, the bottom end of the support frame 21 is fixedly connected to the bottom plate 1, the top end of the bottom plate 1 away from the support frame 21 is fixedly connected to the support leg 22, the top end of the support leg 22 is fixedly connected to the furnace body 23, the end of the connecting block 46 away from the fixed barrel 41 is fixedly connected to the furnace body 23, the inner wall of the furnace body 23 is fixedly connected to the processing table 24, and the bottom end of the motor 31 is fixedly connected to the support frame 21, ensuring the stable support and operation of the motor 31. At the same time, the outer side of the fixed barrel 41 is also fixedly connected to the support frame 21, and such a design contributes to the stability and firmness of the overall structure. The bottom end of the support frame 21 is fixedly connected to the bottom plate 1, further enhancing the stability of the support and the firmness of the structure. The top end of the bottom plate 1 away from the support frame 21 is fixedly connected to the support leg 22, and the top end of the support leg 22 is fixedly connected to the furnace body 23. This structural design allows the furnace body 23 to be firmly supported on the support leg 22, and the overall structure is more solid. The end of the connecting block 46 away from the fixed barrel 41 is fixedly connected to the furnace body 23. Through the fixation of the connecting block 46, the connection between the fixed barrel 41 and the furnace body 23 is more firm and reliable. The inner wall of the furnace body 23 is fixedly connected to the processing table 24, which is a platform for heating the workpiece to ensure that the workpiece is stably and evenly heated during the processing process.

[0028] Furthermore, if Figure 1 - Figure 2 As shown: a smoke exhaust pipe 5 is fixedly connected to the top of the furnace body 23, and a furnace door 6 is provided at one end of the furnace body 23 away from the fixed barrel 41. The smoke exhaust pipe 5 is fixedly connected to the top of the furnace body 23. This design allows the exhaust gas and smoke generated during the combustion process to be effectively discharged out of the furnace. The setting of the furnace door 6 provides a convenient access channel to the interior of the heating furnace. The operator can conveniently observe, adjust and maintain the situation inside the furnace through the furnace door 6.

[0029] Working principle: Figure 1 - Figure 4 As shown: When in use: First, the motor 31 starts to drive the rotating drum 32 to rotate. Then, the rotation of the mounting barrel 34 makes the fuel nozzle 33 spray the fuel evenly, so as to achieve uniform combustion of the fuel inside the heating furnace. At the same time, the bottom end of the motor 31 is fixed to the bottom plate 1 through the support frame 21, which ensures the stability of the entire drive assembly 3. In addition, the design of the support frame 21 also includes a support leg 22 extending upward from the bottom plate 1, and the furnace body 23 is fixed on the top to ensure the stable installation and operation of the furnace body 23. When the flame inside the furnace body 23 passes through the flame transmission barrel 44, the spiral sheet 45 therein helps the flame to be effectively transmitted to the workbench. When the motor 31 drives the rotating drum 32 to rotate, the flame transmission barrel 44 will rotate at the same time. At the same time, the outer ball 43 is slidably connected to the connecting ring 42 to reduce the friction generated when the flame transmission barrel 44 rotates, and then transmitted to the processing table 24 through the connecting block 46, so that the high-strength titanium alloy material is evenly heated in the furnace body 23, improving the processing quality and efficiency. Finally, the smoke exhaust pipe 5 at the top of the furnace body 23 effectively exhausts the waste gas and smoke generated by combustion, and the setting of the furnace door 6 provides a convenient operation and maintenance channel, thereby ensuring the safety and efficient operation of the heating furnace.

[0030] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A titanium alloy heating furnace with a pressurizing effect, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to a support assembly (2), the top of the support assembly (2) is fixedly connected to a drive assembly (3), and the top of the support assembly (2) is fixedly connected to a boost assembly (4); the boost assembly (4) comprises a fixed barrel (41), the inner wall of the fixed barrel (41) is fixedly connected to three connecting rings (42), one end of each connecting ring (42) away from the fixed barrel (41) is movably connected to a ball (43), one end of the ball (43) away from the connecting ring (42) is movably connected to a flame transmission barrel (44), the inner wall of the flame transmission barrel (44) is fixedly connected to a spiral sheet (45), and one end of the fixed barrel (41) is fixedly connected to a connecting block (46).

2. The titanium alloy heating furnace with a supercharging effect according to claim 1, characterized in that: The driving assembly (3) comprises a motor (31), the driving end of the motor (31) being fixedly connected to a rotating drum (32) on its outer side, the inner wall of the rotating drum (32) being rotatably connected to a mounting barrel (34), and the inner wall of the mounting barrel (34) being mounted with a fuel nozzle (33).

3. The titanium alloy heating furnace with a pressurizing effect according to claim 1, characterized in that: The support assembly (2) comprises a support frame (21), the bottom end of the support frame (21) is fixedly connected to the bottom plate (1), the top end of the bottom plate (1) away from the support frame (21) is fixedly connected to a support leg (22), the top end of the support leg (22) is fixedly connected to a furnace body (23), and the inner wall of the furnace body (23) is fixedly connected to a processing table (24).

4. The titanium alloy heating furnace with a pressurizing effect according to claim 2, characterized in that: The bottom end of the motor (31) is fixedly connected to the support frame (21).

5. The titanium alloy heating furnace with a pressurizing effect according to claim 3, characterized in that: The outer side of the fixed barrel (41) is fixedly connected to the support frame (21), and one end of the connecting block (46) away from the fixed barrel (41) is fixedly connected to the furnace body (23).

6. The titanium alloy heating furnace with a pressurizing effect according to claim 3, characterized in that: A smoke exhaust pipe (5) is fixedly connected to the top of the furnace body (23), and a furnace door (6) is provided at one end of the furnace body (23) away from the fixed barrel (41).