Gear metal material combined machining equipment

Abstract

The utility model provides gear metal material combined machining equipment, which belongs to the field of gear machining equipment and comprises a case, a cooling component and a chip removal component. A machine tool is mounted in the case, and a pedestal is slidably mounted on the surface of the machine tool; the water tank is arranged in the machine box, the cooling liquid is filled in the water tank, when the turning end of the turning machine is used for machining a gear, the water pump supplies water to pump the cooling liquid in the water tank into the water supply pipe, the cooling liquid is conveyed to the spray head through the water supply pipe to be sprayed out, and the spray head faces the machining end of the turning machine. The gear is cooled, so that the influence of high temperature generated by friction of the gear on the structural performance of a metal part is avoided, the gear is prevented from being damaged and scrapped, and a liquid level sensor fixedly mounted in the water tank is convenient for detecting the amount of internal cooling liquid and is convenient for regularly filling the cooling liquid.

Description

Technical Field

[0001] The utility model relates to the field of gear processing equipment, in particular to gear metal material composite processing equipment. Background Art

[0002] During the gear milling process, since each tooth is milled out from the outer periphery of the workpiece in sequence by a milling cutter, this processing method is likely to increase the horizontal stress on the workpiece during the processing, and it is difficult to ensure the coaxiality of the pitch circle and the inner hole of the gear. Among them, a gear processing equipment with application number "CN201510956607.1" is provided. The gear processing equipment provided by the present invention positions the workpiece by a positioning plate and makes the center line of the workpiece coincide with the center line of the adjustment table, adjusts the position of the workpiece and the positioning plate by the adjustment table and makes their center line perpendicular to the plane where the circular track is located and passes through the center of the circular track, two milling brackets are symmetrically arranged on the circular track and can slide along the circular track, the two ends of the milling cutter assembly can be slidably mounted on the two milling brackets, and two milling cutters are symmetrically arranged on the milling cutter assembly. In this way, the position of the workpiece can be adjusted by adjusting the table so that the axis of the inner hole of the workpiece coincides with the symmetry center line of the two milling cutters, which can effectively improve the coaxiality of the pitch circle of the processed gear and its inner hole. However, the processing equipment still needs some improvement during use: during processing, the gear workpiece and the milling cutter rub for a long time, causing overheating. Overheating of the gear will affect its structural performance. The processing equipment does not have a cooling structure, which makes it easy for some metal gears to be scrapped during processing. Utility Model Content

[0003] The purpose of the utility model is to provide a composite processing equipment for gear metal materials, so as to solve the problem proposed in the above-mentioned background technology that the gear workpiece and the milling cutter overheat due to long-term friction during processing, and the overheating of the gear will affect its structural performance. The processing equipment does not have a cooling structure, which makes it easy to scrap some metal material gears during processing.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gear metal material composite processing equipment, including a chassis, a cooling component and a chip removal component;

[0005] Wherein: a machine tool is installed inside the chassis, a pedestal is slidably installed on the surface of the machine tool, a rotating disk is installed on the top of the pedestal, a fixture seat is installed on the top of the rotating disk, and a turning machine is installed inside the machine tool;

[0006] The cooling component includes a water tank fixedly installed inside the chassis, the water tank contains coolant, a water pump is fixedly installed on the top of the water tank, a water supply pipe is installed at the water outlet of the water pump, a nozzle is installed at the end of the water supply pipe, and the nozzle faces the processing end of the turning machine;

[0007] The chip removal assembly includes a mounting frame arranged at the bottom of the machine tool, with transmission rollers rotatably mounted on both ends of the mounting frame, a rotating motor fixedly mounted on one side of the mounting frame, the output end of the rotating motor is fixedly connected to one of the transmission rollers, and conveyor belts are installed on the surfaces of the two transmission rollers.

[0008] As a preferred solution of the utility model: a support plate is fixedly installed inside the pedestal, a drive motor is installed at the bottom of the support plate, a driving pulley is fixedly installed at the output end of the drive motor, a reduction gear box is installed on the top of the support plate, a driven pulley is fixedly installed on the input shaft of the reduction gear box, the driving pulley and the driven pulley are connected by a transmission belt, and the output shaft of the reduction gear box is fixedly connected to the rotating disk.

[0009] As a preferred solution of the utility model: a plurality of fixing clips are fixedly installed on the surface of the turning machine, and the water supply pipe is clamped inside the fixing clips.

[0010] As a preferred solution of the utility model: a liquid level sensor is fixedly installed inside the water tank.

[0011] As a preferred solution of the utility model: a side door is installed on the side of the chassis.

[0012] As a preferred solution of the utility model: a material receiving hopper is fixedly mounted on one end of the mounting frame, and the material receiving hopper extends to the bottom of the machine tool.

[0013] As a preferred solution of the utility model: a protective door is slidably installed on the surface of the chassis.

[0014] As a preferred solution of the utility model: a control panel is installed on one side of the surface of the chassis, the turning machine, water pump, rotating motor, driving motor and liquid level sensor are all electrically connected to the control panel, and the control panel is electrically connected to an external power supply.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] (1) A water tank is placed inside the chassis, and coolant is filled inside the water tank. When the turning end of the turning machine processes the gear, the water pump supplies water to pump the coolant in the water tank into the water supply pipe. The coolant is transported to the nozzle through the water supply pipe and sprayed out. The nozzle is directed toward the processing end of the turning machine to cool the gear, thereby preventing the high temperature generated by the friction of the gear from affecting the structural performance of the metal parts and preventing the gear from being damaged and scrapped. The liquid level sensor fixedly installed inside the water tank is convenient for detecting the amount of coolant inside, so as to facilitate regular refilling of coolant;

[0017] (2) Through the chip removal assembly, when the gear is turned, a lot of debris will be generated. The debris will fall to the bottom of the lathe. At this time, the hopper installed at one end of the mounting frame will collect the debris. Transmission rollers are installed at both ends of the mounting frame. The rotation of the motor drives the transmission roller to rotate. The transmission roller drives the conveyor belt to transport the debris collected in the hopper to the outside of the chassis to avoid the accumulation of debris inside the chassis and inconvenience in cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 It is a side view structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the cooling component structure of the utility model;

[0021] Figure 4 This is a schematic diagram of the chip removal component structure of the utility model;

[0022] Figure 5 This is a schematic diagram of the installation structure of the reduction gear box of the utility model.

[0023] In the figure: 1. chassis; 2. machine tool; 3. pedestal; 4. rotating disk; 5. fixture seat; 6. turning machine; 61. fixing card; 7. cooling component; 71. water tank; 72. water pump; 73. water supply pipe; 74. nozzle; 75. liquid level sensor; 8. chip removal component; 81. mounting frame; 82. transmission roller; 83. rotating motor; 84. conveyor belt; 85. receiving hopper; 9. support plate; 10. driving motor; 11. driving pulley; 12. reduction gear box; 13. driven pulley; 14. side door; 15. protective door; 16. control panel. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-Figure 5A gear metal material composite processing equipment, comprising: a chassis 1, a cooling component 7 and a chip removal component 8; a machine tool 2 is installed inside the chassis 1, a pedestal 3 is slidably installed on the surface of the machine tool 2, a rotating disk 4 is installed on the top of the pedestal 3, a fixture seat 5 is installed on the top of the rotating disk 4, and a turning machine 6 is installed inside the machine tool 2;

[0026] See also Figure 3 The cooling component 7 includes a water tank 71 fixedly installed inside the chassis 1, and the water tank 71 contains coolant. A water pump 72 is fixedly installed on the top of the water tank 71. A water supply pipe 73 is installed at the water outlet of the water pump 72. A nozzle 74 is installed at the end of the water supply pipe 73. The nozzle 74 faces the processing end of the turning machine 6. A liquid level sensor 75 is fixedly installed inside the water tank 71.

[0027] During specific use: a water tank 71 is placed inside the chassis 1, and coolant is filled inside the water tank 71. When the turning end of the turning machine 6 processes the gear, the water pump 72 supplies water to pump the coolant in the water tank 71 into the water supply pipe 73. The coolant is transported to the nozzle 74 through the water supply pipe 73 and sprayed out. The nozzle 74 is directed toward the processing end of the turning machine 6 to cool the gear, thereby preventing the high temperature generated by friction of the gear from affecting the structural performance of the metal parts and preventing the gear from being damaged and scrapped. The liquid level sensor 75 fixedly installed inside the water tank 71 is convenient for detecting the amount of coolant inside, so as to facilitate regular refilling of coolant.

[0028] See also Figure 4 The chip removal assembly 8 includes a mounting frame 81 arranged at the bottom of the machine tool 2, and transmission rollers 82 are rotatably mounted on both ends of the mounting frame 81. A rotating motor 83 is fixedly mounted on one side of the mounting frame 81. The output end of the rotating motor 83 is fixedly connected to one of the transmission rollers 82. Conveying belts 84 are installed on the surfaces of the two transmission rollers 82. A material receiving hopper 85 is fixedly mounted on one end of the mounting frame 81, and the material receiving hopper 85 extends to the bottom of the machine tool 2.

[0029] During specific use: when turning the gears, a lot of debris will be generated, and the debris will fall to the bottom of the machine tool 2. At this time, the receiving hopper 85 installed at one end of the mounting frame 81 will collect the debris. Transmission rollers 82 are installed at both ends of the mounting frame 81. The rotating motor 83 rotates to drive the transmission roller 82 to rotate. The transmission roller 82 drives the conveyor belt 84 to transport the debris collected by the receiving hopper 85 to the outside of the chassis 1 to avoid the debris accumulating inside the chassis 1 and making it inconvenient to clean.

[0030] See also Figure 5A support plate 9 is fixedly installed inside the pedestal 3, a driving motor 10 is installed at the bottom of the support plate 9, a driving pulley 11 is fixedly installed at the output end of the driving motor 10, a reduction gear box 12 is installed on the top of the support plate 9, a driven pulley 13 is fixedly installed on the input shaft of the reduction gear box 12, the driving pulley 11 and the driven pulley 13 are connected by a transmission belt, and the output shaft of the reduction gear box 12 is fixedly connected to the rotating disk 4.

[0031] During specific use: a support plate 9 is installed inside the pedestal 3, a drive motor 10 is installed at the bottom of the support plate 9, and a reduction gear box 12 is installed on the top of the support plate 9. When the drive motor 10 rotates, it drives the active pulley 11 to rotate with it. The active pulley 11 drives the driven pulley 13 installed on the input shaft of the reduction gear box 12 to rotate through the transmission belt, so that the reduction gear box 12 is driven, and the reduction gear box 12 drives the rotating disk 4 installed on the output shaft to rotate together, thereby driving the gears inside the fixture seat 5 to rotate, replacing the manual adjustment of the gears for processing.

[0032] See also Figure 3 A plurality of fixing cards 61 are fixedly mounted on the surface of the turning machine 6 , and the water supply pipe 73 is engaged inside the fixing card 61 .

[0033] During specific use: a plurality of fixing clips 61 are fixedly installed on the surface of the turning machine 6, and the water supply pipe 73 is engaged inside the fixing clip 61, so that the water supply pipe 73 can be easily arranged to prevent the water supply pipe 73 from being scattered and affecting the processing.

[0034] See also Figure 2 A side door 14 is installed on the side of the chassis 1.

[0035] During specific use: the side door 14 installed on the side of the chassis 1 is used to add water to the water tank 71.

[0036] See also Figure 1 A protective door 15 is slidably mounted on the surface of the chassis 1.

[0037] When used specifically: when processing is being performed, the protective door 15 installed on the surface of the chassis 1 is closed to prevent personnel from inserting their hands into the machine tool 2 during the processing and causing injuries.

[0038] See also Figure 1 , Figure 3 A control panel 16 is installed on one side of the surface of the chassis 1. The turning machine 6, the water pump 72, the rotating motor 83, the driving motor 10 and the liquid level sensor 75 are all electrically connected to the control panel 16, and the control panel 16 is electrically connected to the external power supply.

[0039] During specific use: when the control panel 16 is connected to an external power source, the turning machine 6, the water pump 72, the rotating motor 83, the driving motor 10 and the liquid level sensor 75 are powered on and controlled to work; when the control panel 16 is disconnected from the external power source, the equipment stops running.

[0040] A water tank 71 is placed inside the chassis 1, and coolant is filled in the water tank 71. When the turning end of the turning machine 6 processes the gear, the water pump 72 supplies water to pump the coolant in the water tank 71 into the water supply pipe 73. The coolant is transported to the nozzle 74 through the water supply pipe 73 and sprayed out. The nozzle 74 is directed toward the processing end of the turning machine 6 to cool the gear, thereby preventing the high temperature generated by friction of the gear from affecting the structural performance of the metal parts, and preventing the gear from being damaged and scrapped.

[0041] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for technical personnel in the field to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A gear metal material composite processing equipment, characterized in that: include: A machine box (1), a machine tool (2) is installed inside the machine box (1), a pedestal (3) is slidably installed on the surface of the machine tool (2), a rotating disk (4) is installed on the top of the pedestal (3), a fixture seat (5) is installed on the top of the rotating disk (4), and a turning machine (6) is installed inside the machine tool (2); A cooling component (7), the cooling component (7) comprising a water tank (71) fixedly mounted inside the chassis (1), the water tank (71) containing cooling liquid inside, a water pump (72) fixedly mounted on the top of the water tank (71), a water supply pipe (73) mounted at the water outlet end of the water pump (72), a nozzle (74) mounted at the end of the water supply pipe (73), the nozzle (74) facing the machining end of the turning machine (6); A chip removal assembly (8), the chip removal assembly (8) comprising a mounting frame (81) arranged at the bottom of the machine tool (2), drive rollers (82) being rotatably mounted on both ends of the mounting frame (81), a rotary motor (83) being fixedly mounted on one side of the mounting frame (81), an output end of the rotary motor (83) being fixedly connected to one of the drive rollers (82), and conveyor belts (84) being mounted on the surfaces of the two drive rollers (82).

2. The gear metal material composite processing equipment according to claim 1, characterized in that: A support plate (9) is fixedly mounted inside the pedestal (3), a drive motor (10) is mounted at the bottom of the support plate (9), a driving pulley (11) is fixedly mounted at the output end of the drive motor (10), a reduction gear box (12) is mounted on the top of the support plate (9), a driven pulley (13) is fixedly mounted on the input shaft of the reduction gear box (12), the driving pulley (11) and the driven pulley (13) are connected via a transmission belt, and the output shaft of the reduction gear box (12) is fixedly connected to the rotating disk (4).

3. The gear metal material composite processing equipment according to claim 1, characterized in that: A plurality of fixing clamps (61) are fixedly mounted on the surface of the turning machine (6), and the water supply pipe (73) is clamped inside the fixing clamps (61).

4. The gear metal material composite processing equipment according to claim 2, characterized in that: A liquid level sensor (75) is fixedly installed inside the water tank (71).

5. The gear metal material composite processing equipment according to claim 1, characterized in that: A side door (14) is installed on the side of the chassis (1).

6. The gear metal material composite processing equipment according to claim 1, characterized in that: A material receiving hopper (85) is fixedly mounted on one end of the mounting frame (81), and the material receiving hopper (85) extends to the bottom of the machine tool (2).

7. The gear metal material composite processing equipment according to claim 1, characterized in that: A protective door (15) is slidably mounted on the surface of the chassis (1).

8. The gear metal material composite processing equipment according to claim 4, characterized in that: A control panel (16) is installed on one side of the surface of the chassis (1); the turning machine (6), the water pump (72), the rotating motor (83), the driving motor (10) and the liquid level sensor (75) are all electrically connected to the control panel (16); and the control panel (16) is electrically connected to an external power supply.

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