Coal-to-gas fuel consumption control device
By designing a coal-to-gas fuel consumption control device that includes installation boxes, motor tanks and fixing mechanisms, the problem of low disassembly and maintenance efficiency of existing devices is solved, real-time monitoring and control of the gas flow and temperature inside the burner is realized, and combustion is ensured. The device continues to burn and facilitates maintenance.
Patent Information
- Application Number
- CN202323301430.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-04
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2033-12-04
AI Technical Summary
The fixed controller of the existing coal-to-gas fuel consumption control device is prone to aging and damage during later use, resulting in low disassembly and maintenance efficiency.
A coal-to-gas fuel consumption control device including a mounting box, a motor tank, a control mechanism, a fixing mechanism and a device mechanism is designed. The round rod and the adjustment plate are driven by the motor to adjust the gas flow rate of the gas supply equipment, and through the fixed assembly and configure components for easy disassembly and repair.
Real-time monitoring and control of the internal gas flow and temperature of the burner is achieved, ensuring that the burner continues to burn, and convenient disassembly and repair in the later stage, improving maintenance efficiency.
Smart Images

Figure CN222363908U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of fuel control, and particularly relates to a fuel usage control device for converting coal to gas. Background Art
[0002] Kilns are usually composed of four parts: kiln chamber, combustion equipment, ventilation equipment, and conveying equipment. Electric kilns mostly use electric furnace wire, silicon carbon rod or molybdenum disilicide as heating elements. Its structure is relatively simple and easy to operate. In addition, there are a variety of atmosphere kilns, electric porcelain kilns, etc. Whether the kiln structure is reasonable and whether the selection is correct is directly related to the quality of the product, the output and the energy consumption, etc. It is a key equipment in ceramic production.
[0003] In the related art, a coal-to-gas fuel consumption control device with publication number CN217110533U is disclosed, which includes a control valve body, and connection ports are provided on both sides of the lower end of the control valve body, and the connection ports are connected to delivery pipelines; when in use, the utility model uses a temperature sensor arranged inside the kiln.
[0004] The device adopts a fixed controller. During later use, the equipment inside the device will age and be damaged, and needs to be repaired. However, the device is troublesome to disassemble, thereby reducing the efficiency of disassembly and maintenance. Utility Model Content
[0005] The purpose of the utility model is to provide a coal-to-gas fuel consumption control device, which solves the problem mentioned in the background technology that a non-detachable controller is used, which makes the later maintenance and replacement very inconvenient.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model is a coal-to-gas fuel consumption control device, comprising an installation box and a motor slot opened on the top of the installation box, wherein the installation box is provided with a control mechanism, a fixing mechanism and an installation mechanism;
[0008] The control mechanism includes a motor slot opened on the top of the installation box, a motor is fixedly installed in the motor slot, a rotating shaft is fixedly installed on the output shaft of the motor, a round rod is fixedly installed on the bottom end of the rotating shaft, a conveying pipe 1 is provided at the bottom end of the installation box, the round rod passes through the installation box and the conveying pipe 1 and is rotatably connected together, and an adjustment plate is fixedly installed on the bottom end of the round rod.
[0009] Furthermore, the outer wall of the adjustment plate is rotatably connected to the conveying pipe, the outer wall of the round rod is fixedly sleeved with a sleeve, and the outer wall of the sleeve is fixedly installed with an adjustment sheet.
[0010] Furthermore, the fixing mechanism includes two fixing components and a configuration component, the fixing component includes a rectangular plate fixedly installed at the bottom end of the installation box, a hoop is sleeved on the outer wall of the conveying pipe, a threaded nail is threadedly installed on the hoop, and the threaded nail passes through the hoop and the rectangular plate.
[0011] Furthermore, the configuration component includes a connector 1 fixedly installed on the left and right ends of the conveying pipe 1, respectively; a connector 2 is threadedly installed on the sides of the two connectors 1 away from each other, and a conveying pipe 2 and a conveying pipe 3 are fixedly installed on the sides of the two connectors 2 away from each other.
[0012] Furthermore, a gas flow meter is fixedly mounted on the outer wall of the second delivery pipe, a gas supply device is fixedly mounted on the right end of the second delivery pipe, a burner is fixedly mounted on the left end of the third delivery pipe, and a temperature sensor is fixedly mounted on the top of the burner.
[0013] Furthermore, the device mechanism includes a temperature display fixedly mounted on the front outer wall of the installation box, and a controller is fixedly mounted on the front outer wall of the installation box.
[0014] The utility model has the following beneficial effects:
[0015] By setting up a control mechanism, the motor can be started, the motor drives the round rod, and the round rod drives the adjustment plate to rotate. The adjustment plate is rotated in the delivery pipe one to adjust the angle, so that the gas of the gas supply equipment can enter the burner from the adjusted angle through the delivery pipe two and the delivery pipe three connected to the delivery pipe one, so that the burner can continue to burn; by setting up a fixing component, the controller can be threadedly connected with the rectangular plate at the bottom of the installation box through the hoop strip set on the delivery pipe one, so that the controller can be fixed on the delivery pipe one, and the gas of the delivery pipe one can be better controlled; by setting up a configuration component, the delivery pipe one can be connected to the delivery pipe two and the delivery pipe three through the connector one and the connector two, which can be conveniently disassembled and repaired in the later stage; the gas flowmeter on the delivery pipe two can detect the gas flow in the delivery pipe two to prevent danger, and the temperature sensor set inside the burner, as well as the temperature display and buttons on the front of the installation box, can monitor the temperature inside the burner when in use.
[0016] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0018] Figure 1 This is a structural schematic diagram of a coal-to-gas fuel consumption control device of the utility model;
[0019] Figure 2 It is a schematic diagram of the side section structure of a coal-to-gas fuel consumption control device of the utility model;
[0020] Figure 3 It is a schematic diagram of the front cross-section structure of a coal-to-gas fuel consumption control device of the utility model;
[0021] Figure 4 For this utility model Figure 2 Assembly drawing of A in the middle;
[0022] Figure 5 For this utility model Figure 1 The assembly diagram of B in the middle;
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Installation box; 2. Motor slot; 3. Motor; 4. Rotating shaft; 5. Round rod; 6. Delivery pipe 1; 7. Adjustment plate; 8. Sleeve; 9. Adjustment sheet; 10. Rectangular plate; 11. Hoop; 12. Threaded nail; 13. Connector 1; 14. Connector 2; 15. Delivery pipe 2; 16. Delivery pipe 3; 17. Gas flow meter; 18. Gas supply equipment; 19. Burner; 20. Temperature sensor; 21. Temperature display; 22. Controller. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-5 As shown, the utility model is a coal-to-gas fuel consumption control device, comprising an installation box 1 and a motor slot 2 opened on the top of the installation box 1, and the installation box 1 is provided with a control mechanism, a fixing mechanism and a device mechanism;
[0027] The control mechanism includes a motor slot 2 opened on the top of the installation box 1, a motor 3 is fixedly installed in the motor slot 2, a rotating shaft 4 is fixedly installed on the output shaft of the motor 3, a round rod 5 is fixedly installed on the bottom end of the rotating shaft 4, a conveying pipe 6 is provided at the bottom end of the installation box 1, the round rod 5 passes through the installation box 1 and the conveying pipe 6 and is rotatably connected, and an adjusting plate 7 is fixedly installed on the bottom end of the round rod 5.
[0028] As shown in the figure, the outer wall of the adjustment plate 7 is rotatably connected to the conveying pipe 6, the outer wall of the round rod 5 is fixedly sleeved with a sleeve 8, and the outer wall of the sleeve 8 is fixedly installed with an adjustment piece 9.
[0029] By setting a control mechanism, the motor 3 can be started, the motor 3 drives the round rod 5, the round rod 5 drives the adjustment plate 7 to rotate, and the adjustment plate 7 is rotated in the delivery pipe 1 6 to adjust the angle, so that the gas of the gas supply device 18 can enter the burner 19 from the adjusted angle through the delivery pipe 2 15 and the delivery pipe 3 16 connected to the delivery pipe 1 6, so that the burner 19 can continue to burn.
[0030] Among them Figure 1 and Figure 5 As shown, the fixing mechanism includes two fixing components and a configuration component. The fixing component includes a rectangular plate 10 fixedly installed at the bottom end of the installation box 1. A hoop 11 is sleeved on the outer wall of the conveying pipe 6. A threaded nail 12 is threadedly installed on the hoop 11. The threaded nail 12 passes through the hoop 11 and the rectangular plate 10.
[0031] By setting a fixing assembly, the controller can be threadedly connected to the rectangular plate 10 at the bottom of the installation box 1 through the hoop 11 set on the delivery pipe 1, so that the controller can be fixed on the delivery pipe 1, and the gas in the delivery pipe 1 can be better controlled.
[0032] Among them Figure 1 As shown, the configuration component includes a connector 13 fixedly installed on the left and right ends of a delivery pipe 1 6, and a connector 2 14 is threadedly installed on the side of the two connectors 13 away from each other, and a delivery pipe 2 15 and a delivery pipe 3 16 are fixedly installed on the side of the two connectors 2 14 away from each other.
[0033] By setting up the configuration components, the delivery pipe 1 6 can be connected to the delivery pipe 1 6 through the connector 1 13 and the connector 2 14, so that the delivery pipe 2 15 and the delivery pipe 3 16 can be easily disassembled and repaired in the later stage.
[0034] Among them Figure 1 As shown, a gas flow meter 17 is fixedly mounted on the outer wall of the second delivery pipe 15, a gas supply device 18 is fixedly mounted on the right end of the second delivery pipe 15, a burner 19 is fixedly mounted on the left end of the third delivery pipe 16, and a temperature sensor 20 is fixedly mounted on the top of the burner 19.
[0035] By setting the upper gas flow meter 17 of the delivery pipe 15, the gas flow in the delivery pipe 15 can be detected to prevent danger. The temperature sensor set inside the burner 19, as well as the temperature display 21 and button 22 on the front of the installation box 1, can monitor the temperature inside the burner 19 when in use.
[0036] Among them Figure 1 As shown, the device mechanism includes a temperature display 21 fixedly mounted on the front outer wall of the installation box 1, and a controller 22 is fixedly mounted on the front outer wall of the installation box 1.
[0037] By setting the upper gas flow meter 17 of the delivery pipe 15, the gas flow in the delivery pipe 15 can be detected to prevent danger. The temperature sensor set inside the burner 19, as well as the temperature display 21 and button 22 on the front of the installation box 1, can monitor the temperature inside the burner 19 when in use.
[0038] A specific application of this embodiment is: when the internal temperature of the burner 19 drops below the set temperature, the temperature sensor 20 on the burner 19 will feedback a signal to the temperature display 21, and control the adjustment plate 7 through the controller 22 to increase the gas flow rate, so that the gas supply device 18 increases the fuel amount. During adjustment, the motor 3 is started, the motor 3 drives the round rod 5, and the round rod 5 drives the adjustment plate 7 to rotate. The adjustment plate 7 is rotated in the delivery pipe 1 6 to adjust the angle, so that the gas of the gas supply device 18 can pass through the delivery pipe 2 15 and the delivery pipe 3 16 connected to the delivery pipe 1 6 and enter the burner 19 from the adjustment angle, so that the burner 19 can continue to burn, so that the temperature can be quickly restored to the required temperature. After the temperature is restored, the controller 22 controls the adjustment plate 7 to reduce the fuel flow rate, so that the inside of the burner 19 is kept within the set temperature range, avoiding the situation where the temperature inside the burner 19 fluctuates.
[0039] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0040] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A fuel consumption control device for coal-to-gas conversion, comprising an installation box (1) and a motor slot (2) opened on the top of the installation box (1), characterized in that: The installation box (1) is provided with a control mechanism, a fixing mechanism and a device mechanism; The control mechanism comprises a motor slot (2) opened at the top of the installation box (1), a motor (3) is fixedly installed in the motor slot (2), a rotating shaft (4) is fixedly installed on the output shaft of the motor (3), a round rod (5) is fixedly installed at the bottom end of the rotating shaft (4), a conveying pipe (6) is arranged at the bottom end of the installation box (1), the round rod (5) passes through the installation box (1) and the conveying pipe (6) and is rotatably connected, and an adjusting plate (7) is fixedly installed at the bottom end of the round rod (5).
2. A coal-to-gas fuel consumption control device according to claim 1, characterized in that: The outer wall of the adjustment plate (7) is rotatably connected to the conveying pipe (6), the outer wall of the round rod (5) is fixedly sleeved with a sleeve (8), and an adjustment piece (9) is fixedly installed on the outer wall of the sleeve (8).
3. A coal-to-gas fuel consumption control device according to claim 2, characterized in that: The fixing mechanism comprises two fixing components and a configuration component. The fixing component comprises a rectangular plate (10) fixedly mounted on the bottom end of the installation box (1). A hoop strip (11) is sleeved on the outer wall of the conveying pipe (6). A threaded nail (12) is threadedly mounted on the hoop strip (11). The threaded nail (12) passes through the hoop strip (11) and the rectangular plate (10).
4. A coal-to-gas fuel consumption control device according to claim 3, characterized in that: The configuration assembly comprises a connector one (13) fixedly mounted on the left and right ends of a conveying pipe one (6), respectively; a connector two (14) is threadedly mounted on the sides of the two connectors one (13) away from each other, and a conveying pipe two (15) and a conveying pipe three (16) are fixedly mounted on the sides of the two connectors two (14) away from each other.
5. A coal-to-gas fuel consumption control device according to claim 4, characterized in that: A gas flow meter (17) is fixedly mounted on the outer wall of the second delivery pipe (15), a gas supply device (18) is fixedly mounted on the right end of the second delivery pipe (15), a burner (19) is fixedly mounted on the left end of the third delivery pipe (16), and a temperature sensor (20) is fixedly mounted on the top of the burner (19).
6. A coal-to-gas fuel consumption control device according to claim 1, characterized in that: The device mechanism comprises a temperature display (21) fixedly mounted on the front outer wall of the installation box (1), and a controller (22) is fixedly mounted on the front outer wall of the installation box (1).
Citation Information
Patent Citations
Coal-to-gas fuel consumption control device
CN217110533U