Waste cleaning device for gear machining

By designing a waste cleaning device for gear processing, using the combination of filter plates and scrapers, combined with the use of water spray heads and fans, the safety hazards caused by inconvenient waste recycling and high temperature during gear processing are solved, and efficient waste recycling is achieved and improve production efficiency.

CN222430122UActive Publication Date: 2025-02-07DANLING UNITED MASCH IND CO LTD
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Patent Information

Application Number
CN202420431237.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-06
Publication Date
2025-02-07
Estimated Expiration
2034-03-06

AI Technical Summary

Technical Problem

The waste generated during gear processing is splashing everywhere, which is not conducive to recycling and reuse. The existing equipment is not convenient for the collection of waste, which affects production. The temperature of the gears and waste after processing is high, making it easy to burn the staff.

Method used

A waste cleaning device for gear processing is designed, including a processing box, water tank, bellows and observation ports. By installing filter plates and scrapers inside the processing box, the rotating gears drive the filter plates to move, and the scraper scrapes waste and puts them into recycling. The fan absorbs the flying waste material for recycling.

Benefits of technology

It realizes efficient recycling and cleaning of waste generated during gear processing, avoids waste splashing, reduces safety risks for staff, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of gear machining, in particular to a waste cleaning device for gear machining, which comprises a machining box, a water tank, an air bellow and an observation port, the water tank is mounted on the surface of one side of the machining box, and the air bellow is mounted on the back of the machining box. According to the waste cleaning device for gear machining, a filtering plate and a scraping plate are symmetrically installed in the machining box and cooperate with each other, when a second rotating motor runs, a second bidirectional threaded rod is driven to rotate, and the filtering plate and the scraping plate are driven to rotate; due to the fact that a gear is connected with a second two-way threaded rod in a meshed mode, the second two-way threaded rod rotates to drive the gear to rotate, the gear rotates to drive a filtering plate to move towards the surfaces of the two sides of the machining box through cooperation with a tooth groove, and a scraping plate can scrape waste on the filtering plate and throw the waste into a recycling box when the filtering plate moves. And waste materials generated during machining can be conveniently recycled.
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Description

Technical Field

[0001] The utility model relates to the technical field of gear processing, in particular to a waste cleaning device for gear processing. Background Art

[0002] Gears refer to mechanical components with gears on the wheel rim that continuously mesh to transmit motion and power. The application of gears in transmission has appeared very early. At the end of the 19th century, the principle of gear cutting and the special machine tools and tools that use this principle to cut gears appeared one after another. With the development of production, the stability of gear operation has been paid attention to. Especially in recent years, with the rapid development of the automobile industry, the application of gears has become more and more extensive. Gear grinding is to grind the grinding wheel with a tooth shape with the ground gear or a pair of matching gears with abrasives to perform fine processing of the tooth surface.

[0003] However, existing gears are prone to generate waste during the processing and cutting process. The waste generated by the gears is easily splashed during cutting, which is not conducive to recycling and reuse. In addition, the existing gear processing equipment is not convenient for collecting waste, which can easily affect production due to waste cleaning. In addition, the processed gears and gear waste are at a high temperature and are not cooled. They can easily scald the staff during cleaning or recycling, which is inconvenient for users.

[0004] For this purpose, we propose a waste cleaning device for gear machining. Utility Model Content

[0005] The purpose of the utility model is to provide a waste cleaning device for gear processing to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste cleaning device for gear processing, comprising a processing box, a water tank, a bellows and an observation port, a water tank being installed on one side surface of the processing box, a bellows being installed on the back of the processing box, and the bellows passing through the interior of the processing box and fixedly connected to the processing box, and an observation port being opened on the front end surface of the processing box.

[0007] Preferably, a first bidirectional threaded rod is installed on the top surface of the processing box, a moving block is meshingly installed on the outer surface of the first bidirectional threaded rod, a moving groove is opened on the top surface of the processing box, a connecting rod is fixedly connected to the bottom surface of the moving block, a first rotating motor is installed at one end of the first bidirectional threaded rod, a clamping plate is installed on the other end surface of the connecting rod, a processing device is installed at the center of the top surface inside the processing box, and a processing blade is installed at the bottom end of the processing device.

[0008] Preferably, a guide rail is installed on the inner wall surface of the processing box, and a filter plate is symmetrically and slidably installed inside the guide rail. A tooth groove is opened on the bottom surface of one end of the filter plate, and a rotating shaft is symmetrically and rotatably installed on the back inner wall of the processing box. Gears are symmetrically and fixedly connected at both ends of the rotating shaft, and one gear is meshed with the filter plate through the tooth groove. A second two-way threaded rod is installed on the back surface of the processing box, and another gear is meshed with the second two-way threaded rod. A second rotating motor is installed at one end of the second two-way threaded rod, and a scraper is symmetrically and fixedly connected inside the processing box.

[0009] Preferably, a water pump is installed on the top surface of the water tank, a rubber tube is installed at the other end of the water pump, and a water nozzle is installed at the other end of the rubber tube passing through the inside of the connecting rod.

[0010] Preferably, a fan is installed near the inner surface of the processing box in the bellows, a screen plate is installed inside the bellows, a guide plate is installed inside the bottom end of the screen plate in the bellows, and a water collecting box is installed inside the bellows.

[0011] Preferably, a recovery box is installed inside the processing box, and a water collecting tank is opened inside the bottom end of the processing box.

[0012] Preferably, a control panel is installed on the front end surface of the processing box, and the first rotating motor, the second rotating motor, the water pump and the fan are all electrically controlled and connected by the control panel.

[0013] Compared with the prior art, the utility model has the following beneficial effects: by symmetrically installing the filter plate and the scraper inside the processing box, when the second rotating motor is running, it drives the second bidirectional threaded rod to rotate. Since the gear is meshed and connected with the second bidirectional threaded rod, the rotation of the second bidirectional threaded rod drives the gear to rotate. The rotation of the gear drives the filter plate to move toward the surfaces on both sides of the processing box through the cooperation with the tooth groove, and the scraper can scrape the waste on the filter plate and put it into the recycling box when the filter plate moves, so as to facilitate the recycling of the waste generated during processing. Through the cooperation of the water pump and the rubber tube installed on the top of the water tank, the detergent in the water tank can be extracted through the rubber tube and then sprinkled out through the water nozzle to cool the gears and gear waste. Through the cooperation of the fan and the guide plate in the bellows, the flying gear waste can be sucked up and recycled. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 3 It is a schematic diagram of the cross-sectional structure of the utility model;

[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model.

[0018] In the figure: 1. processing box; 2. water tank; 3. bellows; 4. observation port; 5. first two-way threaded rod; 6. moving block; 7. moving groove; 8. connecting rod; 9. first rotating motor; 10. clamping plate; 11. processing device; 12. processing blade; 13. guide rail; 14. filter plate; 15. tooth groove; 16. rotating shaft; 17. gear; 18. second two-way threaded rod; 19. second rotating motor; 20. scraper; 21. water pump; 22. rubber tube; 23. water nozzle; 24. fan; 25. screening plate; 26. guide plate; 27. water collecting box; 28. recovery box; 29. ​​water collecting tank; 30. control panel. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 A waste cleaning device for gear processing includes a processing box 1, a water tank 2, a bellows 3 and an observation port 4. The water tank 2 is installed on one side surface of the processing box 1, and the bellows 3 is installed on the back of the processing box 1. The bellows 3 passes through the interior of the processing box 1 and is fixedly connected to the processing box 1. The front end surface of the processing box 1 is provided with an observation port 4.

[0021] See also Figure 1-4 A first bidirectional threaded rod 5 is installed on the top surface of the processing box 1, and a moving block 6 is meshed and installed on the outer surface of the first bidirectional threaded rod 5. A moving groove 7 is opened on the top surface of the processing box 1, and a connecting rod 8 is fixedly connected to the bottom surface of the moving block 6. A first rotating motor 9 is installed at one end of the first bidirectional threaded rod 5, and a clamping plate 10 is installed on the other end surface of the connecting rod 8. A processing device 11 is installed at the center of the top surface inside the processing box 1, and a processing blade 12 is installed at the bottom end of the processing device 11.

[0022] See also Figure 1-4A guide rail 13 is installed on the inner wall surface of the processing box 1, and a filter plate 14 is symmetrically slidably installed inside the guide rail 13. A tooth groove 15 is provided on the bottom surface of one end of the filter plate 14. A rotating shaft 16 is symmetrically rotated and installed on the inner wall of the back of the processing box 1. Gears 17 are symmetrically fixedly connected at both ends of the rotating shaft 16, and one gear 17 is meshed with the filter plate 14 through the tooth groove 15. A second bidirectional threaded rod 18 is installed on the back surface of the processing box 1, and another gear 17 is meshed with the second bidirectional threaded rod 18. A second rotating motor 19 is installed at one end of the second bidirectional threaded rod 18. A scraper 20 is symmetrically fixedly connected inside the processing box 1.

[0023] See also Figure 1-4 A water pump 21 is installed on the top surface of the water tank 2, a rubber tube 22 is installed at the other end of the water pump 21, and a water nozzle 23 is installed at the other end of the rubber tube 22 passing through the interior of the connecting rod 8.

[0024] See also Figure 1-4 A fan 24 is installed on the bellows 3 near the inner surface of the processing box 1, a screening plate 25 is installed inside the bellows 3, a guide plate 26 is installed inside the bottom end of the screening plate 25, and a water collecting box 27 is installed inside the bellows 3.

[0025] See also Figure 1-4 A recovery box 28 is installed inside the processing box 1 , and a water collecting tank 29 is opened inside the bottom end of the recovery box 28 of the processing box 1 .

[0026] See also Figure 1-4 A control panel 30 is installed on the front end surface of the processing box 1, and the first rotating motor 9, the second rotating motor 19, the water pump 21 and the fan 24 are all electrically controlled and connected by the control panel 30.

[0027] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste cleaning device for gear processing, characterized in that: The processing box (1) comprises a processing box (1), a water box (2), a wind box (3) and an observation port (4); the water box (2) is mounted on one side surface of the processing box (1); the wind box (3) is mounted on the back of the processing box (1); the wind box (3) passes through the interior of the processing box (1) and is fixedly connected to the processing box (1); and the observation port (4) is opened on the front end surface of the processing box (1).

2. A gear processing waste cleaning device according to claim 1, characterized in that: A first bidirectional threaded rod (5) is installed on the top surface of the processing box (1), a moving block (6) is meshingly installed on the outer surface of the first bidirectional threaded rod (5), a moving groove (7) is opened on the top surface of the processing box (1), a connecting rod (8) is fixedly connected to the bottom surface of the moving block (6), a first rotating motor (9) is installed at one end of the first bidirectional threaded rod (5), a clamping plate (10) is installed on the other end surface of the connecting rod (8), a processing device (11) is installed at the center of the top surface inside the processing box (1), and a processing blade (12) is installed at the bottom end of the processing device (11).

3. The gear processing waste cleaning device according to claim 1, characterized in that: The inner wall surface of the processing box (1) is mounted with a guide rail (13), a filter plate (14) is symmetrically slidably mounted inside the guide rail (13), a tooth groove (15) is provided on the bottom surface of one end of the filter plate (14), a rotating shaft (16) is symmetrically rotatably mounted on the inner wall of the back of the processing box (1), gears (17) are symmetrically fixedly connected at both ends of the rotating shaft (16), and one gear (17) is meshingly connected to the filter plate (14) through the tooth groove (15), a second bidirectional threaded rod (18) is mounted on the back surface of the processing box (1), and another gear (17) is meshingly connected to the second bidirectional threaded rod (18), a second rotating motor (19) is mounted at one end of the second bidirectional threaded rod (18), and a scraper (20) is symmetrically fixedly connected inside the processing box (1).

4. A gear processing waste cleaning device according to claim 1, characterized in that: A water pump (21) is installed on the top surface of the water tank (2), a rubber tube (22) is installed on the other end of the water pump (21), and a water nozzle (23) is installed on the other end of the rubber tube (22) passing through the connecting rod (8).

5. The gear processing waste cleaning device according to claim 1, characterized in that: The wind box (3) is provided with a fan (24) near the inner surface of the processing box (1), a screening plate (25) is provided inside the wind box (3), a guide plate (26) is provided inside the bottom end of the screening plate (25) of the wind box (3), and a water collecting box (27) is provided inside the wind box (3).

6. The gear processing waste cleaning device according to claim 1, characterized in that: A recovery box (28) is installed inside the processing box (1), and a water collecting tank (29) is provided inside the bottom end of the recovery box (28) of the processing box (1).

7. The gear processing waste cleaning device according to claim 1, characterized in that: A control panel (30) is installed on the front end surface of the processing box (1), and the first rotating motor (9), the second rotating motor (19), the water pump (21) and the fan (24) are all electrically controlled and connected by the control panel (30).

Citation Information

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