Movable multifunctional part assembling auxiliary material frame

Abstract

The utility model discloses a movable multifunctional part assembly auxiliary rack and belongs to the technical field of engine assembly. The frame is fixedly connected with the tool storage platform, the knob switch is arranged on the frame and electrically connected with the counting mechanism, the counting mechanism is fixed to the frame, the part discharging mechanism is arranged on the frame and used in cooperation with the counting mechanism and the filter block, the filter block is fixed to the frame, and the part storage platform is arranged at the bottom end in the frame. A plurality of universal damping wheels are arranged at the lower end of the frame. According to the utility model, the overall efficiency and quality of the assembly work are improved, the cost is reduced, and remarkable benefits are brought to the production and management of enterprises.

Description

Technical Field

[0001] The utility model belongs to the technical field of engine assembly, in particular to a mobile multifunctional parts assembly auxiliary material rack. Background Art

[0002] With the rapid development of the modern automobile manufacturing industry, the production model of automobile engines is gradually shifting to flexible lean production of "small batches and multiple varieties". This production model is of great significance for improving production efficiency and the flexibility to respond to market demand. However, it also brings a series of new challenges, especially in the storage of on-site assembly parts, the placement of tooling and the management of the number of parts.

[0003] In traditional production environments, due to the limited working space on the production site, the storage of multiple types of parts and the placement of tooling tools often further limit the working space. This not only affects the convenience and efficiency of manual operation, but may also lead to reduced production efficiency, unstable product quality, and increased safety hazards in operations. In addition, due to the wide variety of parts and the need for frequent model changes, traditional fixed racks are difficult to meet the needs of fast and flexible production. Utility Model Content

[0004] In order to solve the problems existing in the background technology, the utility model provides a mobile multifunctional parts assembly auxiliary material rack.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: a mobile multifunctional parts assembly auxiliary material rack, including a frame, a knob switch, a tooling storage platform, a filter block, a parts storage platform, a counting mechanism, a discharging mechanism and a plurality of universal shock-absorbing wheels;

[0006] The upper end of the frame is fixedly connected to the tooling storage platform, the frame is provided with a knob switch, the knob switch is electrically connected to the counting mechanism, the counting mechanism is fixed on the frame, the frame is provided with an ejection mechanism, the ejection mechanism is used in conjunction with the counting mechanism and the filter block respectively, the filter block is fixed on the frame, the bottom end of the frame is provided with a parts storage platform, and the lower end of the frame is provided with a plurality of universal shock-absorbing wheels.

[0007] Compared with the prior art, the beneficial effects of the utility model are:

[0008] 1. Improve assembly efficiency: Through the automated delivery mechanism, the preset number of parts can be taken out quickly and accurately, eliminating the time of manual selection and counting one by one, thereby significantly improving the efficiency of assembly work.

[0009] 2. Reduce the error rate: The counting mechanism accurately records the number of parts passing through the ring sensor, and stops discharging parts once the preset value is reached, avoiding human counting errors and excessive part removal, and ensuring the accuracy and consistency of assembly.

[0010] 3. Enhanced operational flexibility: With universal shock-absorbing wheels, the rack can be easily moved to any desired position, making it convenient for assemblers to access parts at any time, thus enhancing operational flexibility and convenience.

[0011] 4. Protect parts and tools: The design of the tooling storage platform and parts storage platform enables tools and parts to be stored in an orderly manner, avoiding confusion and damage of parts, and also facilitating management and retrieval.

[0012] 5. Improve work safety: The mobility and stability design of the rack reduces the possible injuries to workers caused by handling parts during the assembly process and improves work safety.

[0013] 6. Reduce labor intensity: Through the automated delivery and counting functions, the labor intensity of the staff is reduced, allowing them to focus more on the assembly work itself, improving work efficiency and comfort.

[0014] 7. Save space: The multifunctional design enables the rack to store tooling and parts at the same time, reducing the demand for storage space and improving space utilization.

[0015] 8. Easy to maintain and clean: The structural design of the material rack is simple and clear, easy to maintain and clean, keeping the working environment clean and tidy.

[0016] In summary, the utility model improves the overall efficiency and quality of assembly work, reduces costs, and brings significant benefits to the production and management of enterprises. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a front view of the utility model. DETAILED DESCRIPTION

[0018] The technical solution of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0019] This embodiment describes a mobile multifunctional parts assembly auxiliary material rack, including a frame 1, a knob switch 2, a tool storage platform 4, a filter block 5, a parts storage platform 11, a counting mechanism, a discharging mechanism and a plurality of universal shock-absorbing wheels 12;

[0020] The upper end of the frame 1 is fixedly connected to the tooling storage platform 4, and a knob switch 2 is provided on the frame 1. The knob switch 2 is electrically connected to a counting mechanism, and the counting mechanism is fixed on the frame 1. A piece discharging mechanism is provided on the frame 1, and the piece discharging mechanism is used in conjunction with the counting mechanism and a filter block 5 respectively. The filter block 5 is fixed on the frame 1, and a parts storage platform 11 is provided at the bottom end of the frame 1, and a plurality of universal shock-absorbing wheels 12 are provided at the lower end of the frame 1.

[0021] The discharging mechanism includes a disc 6, a parts feeding box 7, a motor and a plurality of magnetic blocks;

[0022] The parts feeding box 7 is fixedly connected to the frame 1, and a long groove is provided on the side wall of the parts feeding box 7 in the vertical direction, and a disc 6 is provided in the long groove. One end of the disc 6 is rotatably connected to the inner wall of the long groove, and the other end of the disc 6 is fixedly connected to the motor output shaft. The motor is connected to the counting mechanism signal and is fixed on the parts feeding box 7. A plurality of magnetic blocks are evenly distributed along the circumferential direction on one end surface of the disc 6, and the disc 6 is used in conjunction with the filter block 5 and the counting mechanism respectively.

[0023] The counting mechanism includes a counting relay 3, an annular sensor 8, a discharge box 9 and a travel switch 10;

[0024] The knob switch 2 is electrically connected to the counting relay 3 and the travel switch 10 respectively, the annular sensor 8 is signal-connected to the counting relay 3 and the travel switch 10 respectively, the travel switch 10 is connected to the motor signal, the counting relay 3, the annular sensor 8, the discharge box 9 and the travel switch 10 are all fixed on the frame 1, the discharge box 9 is located below the annular sensor 8 and is used in conjunction with it, and the annular sensor 8 is used in conjunction with the disc 6.

[0025] When using the utility model, the tooling is placed on the tooling storage platform 4 according to the required position, the parts are poured into the parts storage platform 11, and the material rack is pushed to the preset assembly location using multiple universal shock-absorbing wheels 12; the operator starts the counting relay 3 and the travel switch 10 through the knob switch 2, and the operator inputs the number of parts to be taken out into the counting relay 3; the motor starts to work, driving the disc 6 to rotate, and the multiple magnetic blocks on the disc 6 suck out the parts in the part feeding box 7 during the rotation process, and the parts pass through the filter block 5 as the disc 6 rotates, and the filter block 5 only allows a single part to pass through, and the excess parts will be scraped off and fall back into the part feeding box 7 After the parts pass through the filter block 5, they will be sensed by the annular sensor 8. At this time, the annular sensor 8 will feed back the signal to the counting relay 3, indicating that a part has passed, and the parts will then be scraped off and fall into the discharge box 9: when the number of parts in the discharge box 9 reaches the preset requirement, the motor stops rotating. When the operator takes out the parts, the travel switch 10 is triggered. The travel switch 10 transmits the reset signal to the counting relay 3. At this time, the screen of the counting relay 3 is cleared, indicating that the number of parts taken out has reached the preset value. At the same time, the motor receives the stop signal and stops rotating, and the entire picking process ends; the operator can take out the required number of parts from the discharge box 9 for assembly. If you need to continue taking out parts, you can repeat the above operation process.

[0026] This auxiliary rack realizes automatic counting and removal of parts through the combination of mechanical and electronic control, greatly improving the efficiency and accuracy of assembly work. At the same time, its mobile design and universal shock-absorbing wheels allow the rack to be easily moved to any desired location, increasing its flexibility of use.

[0027] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other forms of assembly without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes within the meaning and scope of the equivalents of the claims be included in the present invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A mobile multifunctional parts assembly auxiliary rack, characterized in that: It comprises a frame (1), a knob switch (2), a tool storage platform (4), a filter block (5), a parts storage platform (11), a counting mechanism, a parts delivery mechanism and a plurality of universal shock-absorbing wheels (12); The upper end of the frame (1) is fixedly connected to a tool storage platform (4); a knob switch (2) is provided on the frame (1); the knob switch (2) is electrically connected to a counting mechanism; the counting mechanism is fixed on the frame (1); a piece discharging mechanism is provided on the frame (1); the piece discharging mechanism is used in conjunction with the counting mechanism and a filter block (5) respectively; the filter block (5) is fixed on the frame (1); a parts storage platform (11) is provided at the bottom end of the frame (1); and a plurality of universal shock-absorbing wheels (12) are provided at the lower end of the frame (1).

2. According to claim 1, a mobile multifunctional parts assembly auxiliary rack is characterized in that: The parts discharging mechanism comprises a disc (6), a parts feeding box (7), a motor and a plurality of magnetic blocks; The parts feeding box (7) is fixedly connected to the frame (1); a long groove is provided on the side wall of the parts feeding box (7) in the vertical direction; a disc (6) is provided in the long groove; one end of the disc (6) is rotatably connected to the inner wall of the long groove; the other end of the disc (6) is fixedly connected to the output shaft of the motor; the motor is signal-connected to the counting mechanism and is fixed to the parts feeding box (7); a plurality of magnetic blocks are evenly distributed along the circumferential direction on one end surface of the disc (6); the disc (6) is used in conjunction with the filter block (5) and the counting mechanism, respectively.

3. According to claim 2, a mobile multifunctional parts assembly auxiliary rack is characterized in that: The counting mechanism comprises a counting relay (3), an annular sensor (8), a discharge box (9) and a travel switch (10); The knob switch (2) is electrically connected to the counting relay (3) and the travel switch (10) respectively; the annular sensor (8) is signal-connected to the counting relay (3) and the travel switch (10) respectively; the travel switch (10) is signal-connected to the motor; the counting relay (3), the annular sensor (8), the discharge box (9) and the travel switch (10) are all fixed on the frame (1); the discharge box (9) is located below the annular sensor (8) and is used in conjunction with the annular sensor (8); the annular sensor (8) is used in conjunction with the disc (6).

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