Door leaf composite line edge sealing hardware machining line

By designing the door leaf composite line edge sealing hardware processing line, the coordinated work of conveying units, translation units and other equipment is used to achieve automated operations, which solves the problems of reduced flexibility and low production efficiency caused by the one-way production line of the existing wooden door production line, and improves the Productivity.

CN222433416UActive Publication Date: 2025-02-07MENGTIAN HOUSEHOLD GRP CO LTD

Patent Information

Application Number
CN202421206150.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-07
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing wooden door production line is a one-way production line, which leads to reduced flexibility and production efficiency of the production line, especially when door leaves that only require edge sealing processing need to wait or skip the hardware processing step.

Method used

A door leaf composite wire edge sealing hardware processing line is designed to realize automated operations through the coordinated work of equipment such as conveying units, translation units, and flip units, reducing dependence on labor and improving production efficiency.

Benefits of technology

It realizes automated operations, improves production efficiency, enhances the flexibility of the production line, and solves the problem of inefficient production efficiency caused by one-way production lines.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222433416U_ABST
    Figure CN222433416U_ABST
Patent Text Reader

Abstract

The utility model discloses a door leaf composite line edge sealing hardware processing line which comprises a conveying unit, a first translation unit, an edge sealing unit and a second translation unit, wherein the output bottom end of the first translation unit is located at the output end of the conveying unit, the edge sealing unit is located at the output end of the first translation unit, and the second translation unit is located at the output end of the second translation unit. The first unit is located at the output end of the edge sealing unit, the second unit is located at the output end of the edge sealing unit, the third translation unit is located on one side of the second translation unit, the transverse conveying unit is located on one side of the second translation unit, the overturning unit is located at the output end of the transverse conveying unit, and the fifth translation unit is located at the output end of the overturning unit. And the fifth translation unit is located at the output end of the overturning unit. Through cooperative work of equipment such as the conveying unit, the translation unit and the turnover unit, the whole processing line can realize automatic operation, the dependence on manpower is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of door leaf processing, in particular to a door leaf composite line edge sealing hardware processing line. Background Art

[0002] At present, with the rising labor costs and the trends of safety, energy saving and environmental protection, intelligent production has become the mainstream trend of industrial production. In the wooden door furniture industry, the current production lines are not highly intelligent, and most of them still use traditional manual methods, which cannot meet the needs of enterprise development and market demand. Or due to the low production efficiency of the production site, the substandard production quality of wooden doors indirectly affects the production efficiency.

[0003] In the prior art, the patent document with application number: CN202111553227.5 discloses a wooden door production line and a method of use, including a digital board blank warehouse, a first conveyor belt, a second conveyor belt, a board mobile robot, a gantry robot, an edge banding machine, a stacking robot A, a shaping and processing robot, an assembly and spraying robot, a packaging robot, a stacking robot B, a warehousing mobile robot and a digital wooden door finished product warehouse; the wooden doors between the digital board blank warehouse and the loading position are transported by the board mobile robot, the gantry robot is arranged above the first conveyor belt, and a clamp is arranged on the gantry robot for moving the wooden doors from the loading position to the first conveyor belt, and the edge banding machine and the stacking robot A are connected through the first conveyor belt; the first conveyor belt and the second conveyor belt are connected through the stacking robot A, and the shaping and processing robot, the assembly and spraying robot, the packaging robot and the stacking robot B are connected in sequence through the second conveyor belt.

[0004] The existing wooden door production line is a one-way production line. For door panels that only need edge banding, additional waiting or skipping is required in the hardware processing link, which reduces the flexibility of the production line and leads to a decrease in production efficiency. Therefore, it is necessary to improve such a structure to overcome the above defects. Utility Model Content

[0005] The utility model aims to provide a door leaf composite line edge banding hardware processing line, which is used to solve the problem that the existing production line is a one-way production line, which reduces the flexibility of the production line and leads to a decrease in production efficiency.

[0006] The above technical objectives of the utility model are achieved by using the following technical solutions:

[0007] A door leaf composite line edge banding hardware processing line, comprising:

[0008] A conveying unit, which is used to provide a moving track. A loading unit is provided at the output end of the conveying unit, and the door leaf to be processed is fed into the conveying unit through the loading unit;

[0009] A first translation unit, wherein the output bottom end of the first translation unit is located on the output end of the conveying unit, and the first translation unit is used to translate the door leaf and send the door leaf to an edge banding processing position;

[0010] The edge sealing unit is located at the output end of the first translation unit, and is used to receive the door leaf and perform edge sealing on the door leaf;

[0011] A second translation unit, the second unit is located at the output end of the edge banding unit, and the second translation unit is used to transport the door leaf that has undergone edge banding processing;

[0012] A third translation unit, the third translation unit is located at one side of the second translation unit, and is used to receive the door leaf after edge sealing and translate it to the moving unit, and transport the door leaf to the fourth translation unit through the moving unit;

[0013] A transverse conveying unit, which is located at one side of the second translation unit and is used to receive the door leaf after edge sealing;

[0014] The turning unit is located at the output end of the transverse conveying unit and is used to drive the door leaf to turn 180 degrees;

[0015] The fifth translation unit is located at the output end of the flip unit and is used to receive the flipped door leaf and move it to a processing position;

[0016] The processing unit is used to perform hardware processing on the door leaf, and a downline unit is arranged on the output end of the processing unit.

[0017] In summary, the utility model has the following beneficial effects:

[0018] Through the coordinated work of conveying units, translation units, flipping units and other equipment, the entire processing line can be automated, reducing dependence on manual labor and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a flow chart of the utility model. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with illustrations and specific embodiments.

[0021] like Figure 1As shown, the utility model proposes a door leaf composite line edge banding hardware processing line, including a conveying unit, the conveying unit is used to provide a moving track, the conveying unit includes at least one conveying belt, the conveying belt is driven by a motor, and the sensor and controller on the conveying belt are used to detect the position of the door leaf to ensure that the door leaf can move to the next processing position. A loading unit is arranged on the output end of the conveying unit, and the door leaf to be processed is fed into the conveying unit through the loading unit. The loading unit includes a manipulator, and the door leaf is placed on the conveying belt through the manipulator;

[0022] A first translation unit, wherein the output bottom end of the first translation unit is located on the output end of the conveying unit, and the first translation unit is used to translate the door leaf and send the door leaf to the edge banding processing position. The first translation unit includes a linear guide rail and a matching motor, and the door leaf is smoothly sent to the edge banding processing position through the linear guide rail;

[0023] The edge banding unit is located at the output end of the first translation unit. The edge banding unit usually includes an edge banding machine, an edge banding adhesive coating device, and a pressing device. The edge banding machine cuts the edge banding strip to a suitable length and applies the edge banding adhesive. Then the pressing device presses the edge banding strip tightly onto the edge of the door leaf to complete the edge banding process.

[0024] The second translation unit is located at the output end of the edge banding unit. The second translation unit is used to transport the door leaf after edge banding. Similar to the first translation unit, the second translation unit also uses a linear guide rail and a motor;

[0025] The third translation unit is located at one side of the second translation unit. The structure of the third translation unit is the same as that of the first translation unit and the second translation unit. The third translation unit is used to receive the door leaf after edge sealing and translate it to the moving unit, and transport the door leaf to the fourth translation unit through the moving unit;

[0026] A transverse conveying unit, which is located at one side of the second translation unit and is used to receive the door leaf after edge sealing. The transverse conveying unit adopts a roller conveyor;

[0027] The flip unit is located at the output end of the transverse conveying unit. The flip unit is used to drive the door leaf to flip 180 degrees. The flip unit consists of a flip frame and a flip motor. It can flip the door leaf smoothly to the required angle. The flip operation can ensure that the other side of the door leaf can also be processed;

[0028] The fifth translation unit is located at the output end of the flip unit and is used to receive the flipped door leaf and move it to a processing position;

[0029] The processing unit is used to perform hardware processing on the door leaf. The processing unit includes a frame and a drilling machine arranged on the frame. A downline unit is arranged on the output end of the processing unit, which is used to remove the processed door leaf from the processing line.

[0030] The above-mentioned functional units of the utility model are all existing equipment. The innovation of the present application is to assemble the above-mentioned existing equipment into an assembly line without making any improvement thereto, so its structure will not be described in detail.

[0031] A method for using a door leaf composite wire edge banding hardware processing line, comprising the following steps:

[0032] A1: Loading: the door leaf to be processed is sent to the conveying unit through the loading unit to start the whole processing process;

[0033] A2: Translation and edge banding: the door leaf moves on the conveying unit to the first translation unit, and is translated to the edge banding unit through the first translation unit for edge banding processing;

[0034] A3: Secondary translation: the door leaf after edge banding is transported by the second translation unit to the third translation unit or the horizontal conveying unit, and the next operation is selected according to the processing requirements;

[0035] A4: If the third translation unit is selected, the door leaf will be translated to the mobile unit, and then transported to the fourth translation unit by the mobile unit, and the door leaf will be output outward; if the horizontal conveying unit is selected, the door leaf will be transported to the flipping unit, and then the door leaf will be flipped 180° by the flipping unit;

[0036] A5: Flip and move. The flipped door leaf is moved to the processing position through the fifth translation unit.

[0037] A6: Hardware processing: The processing unit performs hardware processing on the door leaf, such as drilling and milling;

[0038] A7: The processed door leaf is removed from the processing line through the offline unit, completing the entire processing process.

[0039] In the description of the present utility model, it should be noted that the terms "upper", "lower", "inner", "outer", "left", "right" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art, which is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the equipment or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second" and the like are only used to distinguish the description, and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, the terms "set", "connection" and the like should be understood in a broad sense, for example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal connection of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances. In this document, the terms "comprises," "comprising," or any other variations thereof, are intended to cover a non-exclusive inclusion of elements other than those listed and may also include additional elements not expressly listed.

[0040] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. The utility model may have various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A door leaf composite line edge banding hardware processing line, characterized in that: include, A conveying unit, which is used to provide a moving track. A loading unit is provided at the output end of the conveying unit, and the door leaf to be processed is fed into the conveying unit through the loading unit; A first translation unit, wherein the output bottom end of the first translation unit is located on the output end of the conveying unit, and the first translation unit is used to translate the door leaf and send the door leaf to an edge banding processing position; The edge sealing unit is located at the output end of the first translation unit, and is used to receive the door leaf and perform edge sealing on the door leaf; A second translation unit, the second unit is located at the output end of the edge banding unit, and the second translation unit is used to transport the door leaf that has undergone edge banding processing; A third translation unit, the third translation unit is located at one side of the second translation unit, and is used to receive the door leaf after edge sealing and translate it to the moving unit, and transport the door leaf to the fourth translation unit through the moving unit; A transverse conveying unit, which is located at one side of the second translation unit and is used to receive the door leaf after edge sealing; The turning unit is located at the output end of the transverse conveying unit and is used to drive the door leaf to turn 180 degrees; The fifth translation unit is located at the output end of the flip unit and is used to receive the flipped door leaf and move it to a processing position; The processing unit is used to perform hardware processing on the door leaf, and a downline unit is arranged on the output end of the processing unit.

Citation Information

Patent Citations

  • A wooden door production line and its usage method

    CN114179185B

Cited By

  • Door leaf composite line edge sealing hardware machining line and method

    CN118479228A