Preparation device of safety rope with high protection performance

Abstract

The utility model discloses a preparation device of a safety rope with high protection performance, which belongs to the technical field of safety rope preparation and comprises a workbench, a fixing plate, a baffle and a cross frame, the fixing plate is arranged below the workbench, the baffle is fixedly connected to one side of the upper surface of the workbench, the cross frame is fixedly connected to the upper surface of the baffle, and the cross frame is fixedly connected to the lower surface of the workbench. A driving device is arranged above the workbench, a rotating mechanism is arranged on one side of the driving device, a knitting mechanism is arranged on the upper surface of the rotating mechanism, a feeding mechanism is arranged on the upper surface of the fixing plate, a controller is arranged on one side of the feeding mechanism, and a winding mechanism is arranged above the transverse frame. A sensor is arranged below the transverse frame; through cooperative arrangement of the driving device, the controller and the sensor, manual stopping is not needed, automatic stopping of the knitting process is achieved, and the intelligent degree of the whole device is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of safety rope preparation, and in particular relates to a preparation device for a safety rope with high protection performance. Background Art

[0002] Safety rope is woven from synthetic fibers and is an auxiliary rope used to connect safety belts. Its function is double protection to ensure safety. The general length is 2 meters, and there are also 2.5 meters, 3 meters, 5 meters, 10 meters and 15 meters. Safety ropes longer than 5 meters can also be used as suspension ropes.

[0003] When preparing the safety rope, a braiding machine is needed to braid a plurality of silk threads. However, the existing braiding machine needs to be manually stopped when in use, and cannot be automatically stopped according to the braiding situation of the braiding machine, and the intelligence level is low. Utility Model Content

[0004] The purpose of the utility model is to provide a device for preparing a safety rope with high protection performance, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for preparing a safety rope with high protection performance, comprising a workbench, a fixed plate, a baffle and a cross frame, a fixed plate is arranged below the workbench, a baffle is fixedly connected to one side of the upper surface of the workbench, a cross frame is fixedly connected to the upper surface of the baffle, a driving device is arranged above the workbench, a rotating mechanism is arranged on one side of the driving device, a weaving mechanism is arranged on the upper surface of the rotating mechanism, a feeding mechanism is arranged on the upper surface of the fixed plate, a controller is arranged on one side of the feeding mechanism, a winding mechanism is arranged above the cross frame, and a sensor is arranged below the cross frame.

[0006] As a preferred embodiment, the driving device includes a driving motor, a rotating shaft and a driving gear, the upper surface of the workbench is fixedly connected to the driving motor, the output shaft of the driving motor is fixedly connected to the rotating shaft, and the lower surface of the rotating shaft is fixedly connected to the driving gear.

[0007] As a preferred embodiment, the rotating mechanism includes a driven gear, a limit plate, a fixed sleeve, a connecting shaft, a limit block and a turntable. A driven gear is meshed with the driving gear below the workbench. The upper and lower surfaces of the driven gear are fixedly connected to the limit plate. The interior of the workbench is fixedly connected to a fixed sleeve. The upper surface of the driven gear is fixedly connected to the connecting shaft. A limit block is arranged in the middle of the connecting shaft. The upper surface of the connecting shaft is fixedly connected to the turntable.

[0008] As a preferred embodiment, the weaving mechanism includes a fixing rod, a limiting bolt and an outer material roll. A fixing rod is provided on the upper surface of the turntable above the workbench. The top end of the fixing rod is threadedly connected to the limiting bolt, and the outer layer material roll is sleeved on the outside of the fixing rod.

[0009] As a preferred embodiment, the feeding mechanism includes a rope core material roll, a limiting pulley and a mounting frame, the upper surface of the fixed plate is provided with a rope core material roll, a limiting pulley is provided on one side of the rope core material roll, a mounting frame is provided inside the limiting pulley, and the bottom of the mounting frame is fixedly connected to the upper surface of the fixed plate.

[0010] As a preferred embodiment, the winding mechanism includes a winding drum, a winding motor, a rope twisting plate and a rope twisting hole. The upper surface of the horizontal frame is provided with a winding drum, the back side of the winding drum is provided with a winding motor, the lower surface of the horizontal frame is fixedly connected with a rope twisting plate, and the rope twisting hole is opened inside the rope twisting plate.

[0011] As a preferred embodiment, the four corners of the lower surface of the workbench are fixedly connected with legs, the four corners of the fixed plate are fixedly connected to the legs, the sensor is fixedly connected to the cross frame through the mounting plate, and the sensor is electrically connected to the controller.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The preparation device of the high-protection safety rope can use the sensor to detect the rope twisting condition at the rope twisting plate in real time through the coordinated setting of the driving device, the controller and the sensor. When the rope is knotted, the sensor sends a stop signal to the controller, and the controller controls the driving device to stop in time without manual stop, thereby realizing the automatic stop of the weaving process and improving the intelligence of the entire device.

[0014] The preparation device of the high-protection performance safety rope, through the coordinated arrangement of a rotating mechanism, a weaving mechanism, a feeding mechanism and a winding mechanism, can utilize the rotation of the rotating mechanism to drive the overall rotation of the weaving mechanism to realize the weaving of the safety rope. The feeding mechanism can limit the feeding of the rope core to avoid knotting and breaking of the safety rope. The winding mechanism can realize automatic winding of the safety rope, thereby improving the weaving efficiency of the safety rope and improving the quality of the safety rope. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0017] Figure 3This is a schematic diagram of the disassembly of the weaving mechanism of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the rotating mechanism of the utility model;

[0019] Figure 5 It is a schematic diagram of the cross-sectional structure of the rope twisting plate of the utility model.

[0020] In the figure: 1. workbench; 2. fixed plate; 3. baffle; 4. cross frame; 5. driving device; 501. driving motor; 502. rotating shaft; 503. driving gear; 6. rotating mechanism; 601. driven gear; 602. limiting plate; 603. fixing sleeve; 604. connecting shaft; 605. limiting block; 606. turntable; 7. weaving mechanism; 701. fixing rod; 702. limiting bolt; 703. outer material roll; 8. feeding mechanism; 801. rope core material roll; 802. limiting pulley; 803. mounting frame; 9. controller; 10. winding mechanism; 1001. winding drum; 1002. winding motor; 1003. rope twisting plate; 1004. rope twisting hole; 11. sensor; 12. supporting leg; 13. mounting plate. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the embodiments.

[0022] The following examples are used to illustrate the present invention, but cannot be used to limit the scope of protection of the present invention. The conditions in the examples can be further adjusted according to specific conditions, and simple improvements to the method of the present invention under the premise of the concept of the present invention are all within the scope of protection claimed by the present invention.

[0023] See also Figure 1-5 The utility model provides a preparation device for a safety rope with high protection performance, including a workbench 1, a fixed plate 2, a baffle 3 and a cross frame 4. The fixed plate 2 is arranged below the workbench 1, and the baffle 3 is fixedly connected to one side of the upper surface of the workbench 1, and the upper surface of the baffle 3 is fixedly connected to the cross frame 4. A driving device 5 is arranged above the workbench 1, and the driving device 5 includes a driving motor 501, a rotating shaft 502 and a driving gear 503. The upper surface of the workbench 1 is fixedly connected to the driving motor 501, the output shaft of the driving motor 501 is fixedly connected to the rotating shaft 502, and the lower surface of the rotating shaft 502 is fixedly connected to the driving gear 503. Through the arrangement of the driving motor 501, the rotating shaft 502 and the driving gear 503, the driving motor 501 can be used to drive the rotating shaft 502 and the driving gear 503 to rotate, thereby realizing the driving work of the entire braiding machine.

[0024] A rotating mechanism 6 is provided on one side of the driving device 5. The rotating mechanism 6 includes a driven gear 601, a limit plate 602, a fixed sleeve 603, a connecting shaft 604, a limit block 605 and a turntable 606. A driven gear 601 is meshed with the driving gear 503 below the workbench 1. The upper and lower surfaces of the driven gear 601 are fixedly connected to the limit plate 602. The interior of the workbench 1 is fixedly connected with a fixed sleeve 603. The upper surface of the driven gear 601 is fixedly connected to the connecting shaft 604. A limit block 605 is provided in the middle of the connecting shaft 604. A turntable 606 is fixedly connected to the upper surface of the connecting shaft 604. Through the arrangement of the driven gear 601, the limit plate 602, the fixed sleeve 603, the connecting shaft 604, the limit block 605 and the turntable 606, the driving gear 503 can be used to drive the driven gear 601 to rotate, and then drive the turntable 606 to rotate, thereby realizing the rotation of the knitting machine.

[0025] A weaving mechanism 7 is arranged on the upper surface of the rotating mechanism 6, and the weaving mechanism 7 includes a fixing rod 701, a limiting bolt 702 and an outer material roll 703. A fixing rod 701 is arranged on the upper surface of the turntable 606 above the workbench 1, and the top of the fixing rod 701 is threadedly connected to the limiting bolt 702, and the outer layer material roll 703 is sleeved on the outside of the fixing rod 701. Through the arrangement of the fixing rod 701, the limiting bolt 702 and the outer layer material roll 703, the rotation of the turntable 606 can be used to drive the fixing rod 701 to rotate, so that the outer layer material roll 703 can be woven. At the same time, the limiting bolt 702 can limit the outer layer material roll 703, so that the outer layer material roll 703 is easily replaced.

[0026] A feeding mechanism 8 is provided on the upper surface of the fixed plate 2. The feeding mechanism 8 includes a rope core material roll 801, a limiting pulley 802 and a mounting frame 803. The rope core material roll 801 is provided on the upper surface of the fixed plate 2, a limiting pulley 802 is provided on one side of the rope core material roll 801, a mounting frame 803 is provided inside the limiting pulley 802, and the bottom of the mounting frame 803 is fixedly connected to the upper surface of the fixed plate 2. Through the arrangement of the rope core material roll 801, the limiting pulley 802 and the mounting frame 803, the rope on the rope core material roll 801 can be passed through the limiting pulley 802, thereby limiting the rope core, and preventing the rope core from shaking and causing knots in the weaving of the safety rope.

[0027] A controller 9 is provided on one side of the feeding mechanism 8, and a winding mechanism 10 is provided above the horizontal frame 4. Through the coordinated arrangement of the rotating mechanism 6, the weaving mechanism 7, the feeding mechanism 8 and the winding mechanism 10, the rotation of the rotating mechanism 6 can be used to drive the weaving mechanism 7 to rotate as a whole to achieve the weaving of the safety rope. The feeding mechanism 8 can limit the feeding of the rope core to avoid knotting and breaking of the safety rope. The winding mechanism 10 can realize the automatic winding of the safety rope, thereby improving the weaving efficiency of the safety rope and improving the quality of the safety rope. The winding mechanism 10 includes a winding drum 1001, a winding motor 1 002, a rope twisting plate 1003 and a rope twisting hole 1004, a winding drum 1001 is arranged on the upper surface of the horizontal frame 4, a winding motor 1002 is arranged on the back of the winding drum 1001, a rope twisting plate 1003 is fixedly connected to the lower surface of the horizontal frame 4, a rope twisting hole 1004 is opened inside the rope twisting plate 1003, through the arrangement of the winding drum 1001, the winding motor 1002, the rope twisting plate 1003 and the rope twisting hole 1004, the winding motor 1002 can be used to drive the winding drum 1001 to rotate to realize the winding work, and at the same time the rope twisting plate 1003 and the rope twisting hole 1004 realize the rope twisting work.

[0028] A sensor 11 is arranged below the cross frame 4. The sensor 11 is an infrared sensor. When the rope is knotted, the movement trajectory of the rope will deviate, causing the rays emitted by the infrared sensor to deviate, thereby performing detection. Through the coordinated setting of the driving device 5, the controller 9 and the sensor 11, the sensor 11 can be used to detect the rope twisting condition at the rope twisting plate 1003 in real time. When the rope is knotted, the sensor 11 sends a stop signal to the controller 9, and the controller 9 controls the driving device 5 to stop in time without manual stop, thereby realizing the automatic stop of the weaving process and improving the intelligence level of the entire device. The four corners of the lower surface of the workbench 1 are fixedly connected with supporting legs 12, and the four corners of the fixed plate 2 are fixedly connected to the supporting legs 12. The sensor 11 is fixedly connected to the cross frame 4 through the mounting plate 13, and the sensor 11 is electrically connected to the controller 9. Through the setting of the supporting legs 12 and the mounting plate 13, the supporting legs 12 can support the entire workbench 1 to improve its stability, and the mounting plate 13 can facilitate the installation of the fixed sensor 11.

[0029] The working principle and use process of the utility model: First, when in use, through the coordinated setting of the driving device 5, the controller 9 and the sensor 11, the sensor 11 can be used to detect the rope twisting condition at the rope twisting plate 1003 in real time. When the rope is knotted, the sensor 11 sends a stop signal to the controller 9, and the controller 9 controls the driving device 5 to stop in time without manual stop, thereby realizing the automatic stop of the weaving process and improving the intelligence level of the entire device. Through the coordinated setting of the rotating mechanism 6, the weaving mechanism 7, the feeding mechanism 8 and the winding mechanism 10, the rotation of the rotating mechanism 6 can be used to drive the weaving mechanism 7 to rotate as a whole to realize the weaving of the safety rope. The feeding mechanism 8 can limit the feeding of the rope core to avoid knotting and breaking of the safety rope. The winding mechanism 10 can realize the automatic winding of the safety rope, thereby improving the weaving efficiency of the safety rope and improving the quality of the safety rope.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for preparing a safety rope with high protection performance, comprising a workbench (1), a fixing plate (2), a baffle (3) and a cross frame (4), characterized in that: A fixed plate (2) is arranged below the workbench (1); a baffle (3) is fixedly connected to one side of the upper surface of the workbench (1); a cross frame (4) is fixedly connected to the upper surface of the baffle (3); a driving device (5) is arranged above the workbench (1); a rotating mechanism (6) is arranged on one side of the driving device (5); a weaving mechanism (7) is arranged on the upper surface of the rotating mechanism (6); a feeding mechanism (8) is arranged on the upper surface of the fixed plate (2); a controller (9) is arranged on one side of the feeding mechanism (8); a winding mechanism (10) is arranged above the cross frame (4); and a sensor (11) is arranged below the cross frame (4).

2. The device for preparing a high-protection safety rope according to claim 1, characterized in that: The driving device (5) comprises a driving motor (501), a rotating shaft (502) and a driving gear (503); the upper surface of the workbench (1) is fixedly connected to the driving motor (501); the output shaft of the driving motor (501) is fixedly connected to the rotating shaft (502); and the lower surface of the rotating shaft (502) is fixedly connected to the driving gear (503).

3. The device for preparing a high-protection safety rope according to claim 1, characterized in that: The rotating mechanism (6) comprises a driven gear (601), a limit plate (602), a fixed sleeve (603), a connecting shaft (604), a limit block (605) and a rotating disk (606); a driven gear (601) is meshed with the driving gear (503) below the workbench (1); the upper and lower surfaces of the driven gear (601) are fixedly connected to the limit plate (602); the interior of the workbench (1) is fixedly connected to the fixed sleeve (603); the upper surface of the driven gear (601) is fixedly connected to the connecting shaft (604); a limit block (605) is arranged in the middle of the connecting shaft (604); and the upper surface of the connecting shaft (604) is fixedly connected to the rotating disk (606).

4. The device for preparing a high-protection safety rope according to claim 1, characterized in that: The braiding mechanism (7) comprises a fixing rod (701), a limiting bolt (702) and an outer material roll (703); a fixing rod (701) is arranged on the upper surface of the turntable (606) above the workbench (1); the top end of the fixing rod (701) is threadedly connected to the limiting bolt (702); and the outer layer material roll (703) is sleeved on the outside of the fixing rod (701).

5. The device for preparing a high-protection safety rope according to claim 1, characterized in that: The feeding mechanism (8) comprises a rope core material roll (801), a limiting pulley (802) and a mounting frame (803); the rope core material roll (801) is arranged on the upper surface of the fixed plate (2); a limiting pulley (802) is arranged on one side of the rope core material roll (801); a mounting frame (803) is arranged inside the limiting pulley (802); and the bottom of the mounting frame (803) is fixedly connected to the upper surface of the fixed plate (2).

6. The device for preparing a high-protection safety rope according to claim 1, characterized in that: The winding mechanism (10) comprises a winding drum (1001), a winding motor (1002), a rope twisting plate (1003) and a rope twisting hole (1004); the winding drum (1001) is arranged on the upper surface of the horizontal frame (4); the winding motor (1002) is arranged on the back of the winding drum (1001); the rope twisting plate (1003) is fixedly connected to the lower surface of the horizontal frame (4); and the rope twisting hole (1004) is opened inside the rope twisting plate (1003).

7. The device for preparing a high-protection safety rope according to claim 1, characterized in that: The four corners of the lower surface of the workbench (1) are fixedly connected to the legs (12), the four corners of the fixed plate (2) are fixedly connected to the legs (12), the sensor (11) is fixedly connected to the cross frame (4) through the mounting plate (13), and the sensor (11) is electrically connected to the controller (9).

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