Dye vat transmission control device
By designing a cleaning mechanism in the dyeing cylinder transmission control device and using the heat dissipation motor to drive the brush plate to clean the fabric fluff on the filter plate, the problem of easy clogging of filter cotton in traditional devices is solved, and the operation efficiency and safety of the equipment are improved.
Patent Information
- Application Number
- CN202420365040.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the traditional dye tank transmission control device, filter cotton is prone to pile up fabric fluff, resulting in clogging, and needs to be replaced frequently, which increases labor intensity.
A dyeing cylinder transmission control device is designed, including a control box, a control unit, a filter plate, a heat dissipation motor and a cleaning mechanism. The fan blade is driven to rotate through the heat dissipation motor to dissipate heat, and the brush plate is driven to clean the fabric fluff on the filter plate through the driving mechanism in the cleaning mechanism.
It effectively avoids the accumulation of fabric fluff on the filter plate, reduces the occurrence of clogging, reduces the frequency of replacing filter cotton, and reduces labor intensity.
Smart Images

Figure CN222434833U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile printing and dyeing, in particular to a dye vat transmission control device. Background Art
[0002] During the dyeing process of the cloth, the cloth is transported to the inside of the dyeing vat for dyeing through a conveying mechanism, and the conveying speed of the conveying mechanism is adjusted by a variable frequency speed regulating motor; during the production process, the staff will adjust the speed of the variable frequency speed regulating motor through a control mechanism, thereby adjusting the conveying speed of the conveying mechanism for the cloth; then, a large amount of cloth fluff is floating in the air in the cloth production workshop, and the traditional control mechanism is equipped with a cooling fan for heat dissipation. Although the cooling fan has its own filter cotton to filter the cloth fluff, a large amount of cloth fluff is easily accumulated on the filter cotton, causing blockage, and needs to be replaced frequently. If it is not replaced in time, it will cause heat dissipation failure, thereby increasing labor intensity. Utility Model Content
[0003] The purpose of the utility model is to provide a dye vat transmission control device to solve the problems raised in the above background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A dye vat transmission control device comprises a control box, a box door is hinged at the front end of the control box, and a control unit is installed inside the control box, a fixed seat is installed through the left and right side surfaces of the control box, a filter plate is installed at one end of the interior of the fixed seat, and a support plate is installed on the side of the filter plate inside the fixed seat, a heat dissipation motor is installed on the surface of the support plate away from the filter plate, a support rod is installed at the output end of the heat dissipation motor, a fan blade is installed at one end of the support rod, a cleaning mechanism is jointly provided inside and on the lower surface of the fixed seat, and the cleaning mechanism comprises a brush plate and a driving mechanism for driving the brush plate to rotate.
[0006] As a further solution of the utility model: the driving mechanism includes a first mounting rod and a second mounting rod, the upper and lower ends of the first mounting rod are both equipped with first gears, the first gear on the upper side is meshed with the second gear, a third gear is installed on the outside of the second mounting rod, and one end of the second mounting rod is rotatably connected to a mounting block.
[0007] As a further solution of the utility model: the filter plate faces the outside of the control box, and the fan blade is directly opposite to the filter plate.
[0008] As a further solution of the utility model: the brush plate is attached to the surface of the filter plate on one side away from the fan blades.
[0009] As a further solution of the utility model: the first mounting rod passes through and is rotatably connected to the lower surface of the fixed seat, the second mounting rod is located below the fixed seat, and the second mounting rod movably passes through one side surface of the control box, and the second mounting rod is connected to one end of the brush plate.
[0010] As a further solution of the utility model: the second gear is installed on the outside of the support rod, the third gear is meshed and connected to the first gear on the lower side, and the upper end of the mounting block is installed on the lower surface of the fixing seat.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] The utility model controls the rotation speed of the variable frequency speed regulating motor through the control unit inside the control box, thereby adjusting the speed at which the conveying mechanism conveys the cloth to be dyed to the inside of the dyeing vat; the heat dissipation motor drives the fan blades to rotate to dissipate heat inside the control box, and the filter plate filters the cloth fluff in the air of the cloth production workshop; the driving mechanism in the cleaning mechanism rotates under the drive of the heat dissipation motor, and does not require additional power, thereby driving the brush plate to clean the surface of the filter plate to avoid the accumulation of cloth fluff on the filter plate and causing blockage. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the dye vat transmission control device;
[0014] Figure 2 is a cross-sectional view of a dye vat transmission control device;
[0015] Figure 3 It is a partial schematic diagram of the dye vat transmission control device;
[0016] Figure 4 It is a structural schematic diagram of the cleaning mechanism in the dye vat transmission control device;
[0017] Figures 5 to 7 This is a schematic diagram of the actual installation and use of the dye vat transmission control device.
[0018] In the figure: 1. control box; 2. box door; 3. control unit; 4. fixing seat; 5. filter plate; 6. support plate; 7. heat dissipation motor; 8. support rod; 9. fan blade; 10. cleaning mechanism; 11. brush plate; 12. driving mechanism; 13. first mounting rod; 14. second mounting rod; 15. first gear; 16. second gear; 17. third gear; 18. mounting block; 19. variable frequency speed regulating motor; 20. conveying mechanism; 21. dye vat. DETAILED DESCRIPTION
[0019] See also Figure 1 , Figure 2 , Figures 5 to 7 In the embodiment of the utility model, the dye vat transmission control device comprises a control box 1, a box door 2 is hinged at the front end of the control box 1, and a control unit 3 is installed inside the control box 1, a fixing seat 4 is installed through the left and right side surfaces of the control box 1, a filter plate 5 is installed at one end of the fixing seat 4, the filter plate 5 faces the outside of the control box 1, a support plate 6 is installed on one side of the filter plate 5 inside the fixing seat 4, a heat dissipation motor 7 is installed on the surface of the support plate 6 away from the filter plate 5, a support rod 8 is installed at the output end of the heat dissipation motor 7, a fan blade 9 is installed at one end of the support rod 8, and the fan blade 9 is directly opposite to the filter plate 5;
[0020] The control unit 3 includes a terminal board and electrical components installed on the terminal board. The electrical components include circuit breakers, contactors, relays, etc. The control unit 3 is used to control the speed of the variable frequency speed regulating motor 19, thereby adjusting the speed at which the entire conveying mechanism 20 conveys the cloth to be dyed to the inside of the dyeing tank 21; the two heat dissipation motors 7 are used to exchange airflow inside the control box 1, thereby dissipating heat for the control unit 3; a large amount of cloth fluff is floating in the air of the cloth production workshop, and the filter plate 5 is used to filter the cloth fluff in the air, and it is detachable from the fixed seat 4.
[0021] exist Figures 2 to 4 In: A cleaning mechanism 10 is commonly provided inside and on the lower surface of the fixed seat 4. The cleaning mechanism 10 includes a brush plate 11 and a driving mechanism 12 for driving the brush plate 11 to rotate. The brush plate 11 is attached to a side surface of the filter plate 5 away from the fan blades 9. The driving mechanism 12 includes a first mounting rod 13 and a second mounting rod 14. The first mounting rod 13 penetrates and is rotatably connected to the lower surface of the fixed seat 4. The second mounting rod 14 is located below the fixed seat 4, and the second mounting rod 14 movably penetrates one side surface of the control box 1. The second mounting rod 14 is connected to one end of the brush plate 11. The upper and lower ends of the first mounting rod 13 are both equipped with a first gear 15. The upper first gear 15 is meshedly connected to the second gear 16. The second gear 16 is installed on the outside of the support rod 8. The outside of the second mounting rod 14 is equipped with a third gear 17. The third gear 17 is meshedly connected to the lower first gear 15. One end of the second mounting rod 14 is rotatably connected to a mounting block 18, and the upper end of the mounting block 18 is installed on the lower surface of the fixed seat 4.
[0022] Brushes are evenly installed on the brush plate 11, and the bristles fit the filter plate 5; when the support rod 8 rotates, the first mounting rod 13 drives the second mounting rod 14 to rotate, and the brush plate 11 cleans the outer surface of the filter plate 5 to prevent cloth fluff from accumulating on the filter plate 5 and causing blockage.
[0023] The working principle of the utility model is as follows: when in use, the staff opens the box door 2 and adjusts the speed of the variable frequency speed regulating motor 19 through the control unit 3, thereby adjusting the speed at which the conveying mechanism 20 conveys the cloth to be dyed to the inside of the dyeing vat 21; the heat dissipation motor 7 drives the fan blades 9 to rotate through the support rod 8, one fan blade 9 draws external air into the interior of the control box 1, and the other fan blade draws the air inside the control box 1 to the outside, thereby performing air circulation and performing heat dissipation treatment on the interior of the control box 1; the filter plate 5 filters the cloth fluff in the air; the support rod 8 drives the second gear 16 to rotate while rotating, and the upper first gear 15 meshing with the second gear 16 will drive the first mounting rod 13 to rotate, and the lower first gear 15 will drive the second mounting rod 14 to rotate through the third gear 17, thereby driving the brush plate 11 to clean the outer surface of the filter plate 5 to avoid the accumulation of cloth fluff on the filter plate 5 and causing blockage.
[0024] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dye vat transmission control device, comprising a control box (1), a box door (2) being hinged at the front end of the control box (1), and a control unit (3) being installed inside the control box (1), a fixing seat (4) being installed through both left and right side surfaces of the control box (1), a filter plate (5) being installed at one end inside the fixing seat (4), and a support plate (6) being installed inside the fixing seat (4) on one side of the filter plate (5), a heat dissipation motor (7) being installed on the surface of the support plate (6) away from the filter plate (5), a support rod (8) being installed at the output end of the heat dissipation motor (7), and a fan blade (9) being installed at one end of the support rod (8), characterized in that: A cleaning mechanism (10) is provided on the interior and the lower surface of the fixing seat (4), and the cleaning mechanism (10) comprises a brush plate (11) and a driving mechanism (12) for driving the brush plate (11) to rotate.
2. The dye vat transmission control device according to claim 1, characterized in that: The driving mechanism (12) comprises a first mounting rod (13) and a second mounting rod (14); first gears (15) are mounted on both upper and lower ends of the first mounting rod (13); the first gear (15) is meshingly connected to a second gear (16) on the upper side; a third gear (17) is mounted on the outside of the second mounting rod (14); and one end of the second mounting rod (14) is rotatably connected to a mounting block (18).
3. The dye vat transmission control device according to claim 1, characterized in that: The filter plate (5) faces the outside of the control box (1), and the fan blade (9) is directly opposite to the filter plate (5).
4. The dye vat transmission control device according to claim 1, characterized in that: The brush plate (11) is attached to a surface of the filter plate (5) on one side away from the fan blades (9).
5. The dye vat transmission control device according to claim 2, characterized in that: The first mounting rod (13) passes through and is rotatably connected to the lower surface of the fixing seat (4); the second mounting rod (14) is located below the fixing seat (4); and the second mounting rod (14) movably passes through a side surface of the control box (1); the second mounting rod (14) is connected to one end of the brush plate (11).
6. The dye vat transmission control device according to claim 2, characterized in that: The second gear (16) is mounted on the outside of the support rod (8), the third gear (17) is meshedly connected to the lower first gear (15), and the upper end of the mounting block (18) is mounted on the lower surface of the fixing seat (4).