Energy-saving dyeing equipment for woven fabric production

Abstract

The utility model discloses energy-saving dyeing equipment for woven fabric production, which comprises a machine body, a cavity is arranged in the machine body, a gear motor is fixedly mounted at the upper end of the cavity, and a stirring mechanism is vertically arranged on the top surface of the center of the cavity in a penetrating manner. The rectangular annular baffle and the rectangular filter tank are inserted into the rectangular opening to be matched with the limiting plate for positioning, the liquid inlet pipe penetrates through the circular opening, the rectangular filter tank is matched with the rectangular annular baffle to filter dyeing wastewater guided into the cavity from the liquid inlet pipe, and waste thread ends and other impurities can be conveniently collected and recycled; a gear motor drives a plurality of annular blocks and stirring rods on a rotating rod to rotate, dyeing wastewater and a purifying agent are fully mixed, and the dyeing wastewater is effectively purified through purifying cotton pads in a plurality of rectangular inserting grooves and liquid purifying gel filled in the rectangular inserting grooves; and the circulating pump is matched with the liquid discharge pipe and the liquid guide pipe to discharge and recycle the purified water, so that water resources are saved.

Description

Technical Field

[0001] The utility model relates to the technical field of woven fabric dyeing, in particular to energy-saving dyeing equipment for woven fabric production. Background Art

[0002] Fabric dyeing refers to the process of physically or chemically combining dyes with fibers, or using chemical methods to generate pigments on fibers to give the entire textile a certain color. Dyeing is carried out under certain conditions such as temperature, time, pH value and required dyeing auxiliaries. Fabric dyeing requires processes such as original cloth preparation and bleaching.

[0003] When the existing woven fabric dyeing equipment is actually used, the wastewater generated during the dyeing process cannot be treated in time, and a large amount of impurities such as waste thread ends in the wastewater cannot be recycled, which wastes raw materials. In addition, the dyeing wastewater cannot be recycled, which wastes water resources. An energy-saving dyeing equipment for woven fabric production is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies and defects in the prior art, the utility model proposes an energy-saving dyeing equipment for the production of woven fabrics, which is used to solve the technical problems that the existing woven fabric dyeing equipment in the background technology, when actually used, the wastewater generated during the dyeing process cannot be treated in time, a large amount of impurities such as waste thread ends in the wastewater cannot be recycled, thus wasting raw materials, and the dyeing wastewater cannot be recycled, thus wasting water resources.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] An energy-saving dyeing device for woven fabric production, comprising a body, a chamber is provided in the body, a reduction motor is fixedly installed on the upper end of the chamber, a stirring mechanism is vertically penetrated on the top surface at the center of the chamber, the reduction motor is transmission-connected to the stirring mechanism, a rectangular opening is provided on the left top surface of the chamber, a filtering mechanism is inserted in the rectangular opening, a liquid inlet pipe is connected on the left inner wall of the chamber close to the top surface, a circulation mechanism is connected on the right inner wall of the chamber close to the bottom, and a purification mechanism is provided below the stirring mechanism.

[0007] Preferably, a rotating shaft is fixedly connected to the driving shaft of the reduction motor, a protective cover is fixedly connected to the upper left end of the body located on the reduction motor, the rotating shaft rotates horizontally and passes through the right inner wall of the protective cover, a first bevel gear is coaxially fixedly connected to one end of the rotating shaft located in the protective cover, and the first bevel gear is transmission-connected to the stirring mechanism.

[0008] Preferably, the stirring mechanism includes a rotating rod which is arranged on the top surface of the chamber center position and rotates vertically, and the upper end of the rotating rod is arranged to rotate vertically and penetrate the top surface of the protective cover, and the second bevel gear is coaxially fixedly connected to one end of the rotating rod located in the protective cover, and the first bevel gear is meshed with the second bevel gear, and a plurality of annular blocks which are arranged at equal intervals are coaxially fixedly connected to the rotating rod, and a plurality of stirring rods which are arranged in a cross shape are fixedly connected to the annular side walls of the plurality of annular blocks.

[0009] Preferably, the filtering mechanism includes a rectangular filter tank inserted in a rectangular opening, a rectangular annular baffle is fixedly connected to the upper end of the rectangular filter tank, and limiting plates are fixedly connected to the left and right side walls of the rectangular annular baffle near the upper end, the lower ends of the two limiting plates are in contact with the upper end of the body, and handles are fixedly connected to the upper ends of the center positions of the two limiting plates, and a circular opening is provided on the side wall of the rectangular annular baffle facing the liquid inlet pipe, and the liquid inlet pipe is inserted in the circular opening.

[0010] Preferably, the circulation mechanism includes a circulation pump fixedly installed on the right side of the machine body, a drainage pipe is connected to the right inner wall of the chamber near the bottom, the drainage pipe is connected to the input end of the circulation pump, and a liquid guide pipe is connected to the output end of the circulation pump, and a regulating valve is fixedly installed on the liquid guide pipe.

[0011] Preferably, the purification mechanism includes a fixing seat fixedly connected to the inner walls around the chamber, and a plurality of rectangular slots evenly spaced are provided at the upper end of the fixing seat, and purification cotton pads are inserted into the plurality of rectangular slots, and the purification cotton pads are filled with liquid purification gel, and a strip-shaped through groove is provided on the bottom of the center position of the plurality of rectangular slots.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. The rectangular annular baffle and the rectangular filter tank are inserted into the rectangular opening and positioned with the limit plate, and the liquid inlet pipe is set to pass through the circular opening, so that the rectangular filter tank cooperates with the rectangular annular baffle to filter the dyeing wastewater introduced into the chamber by the liquid inlet pipe, which is convenient for collecting impurities such as waste thread ends for recycling and saving raw materials.

[0014] 2. The reduction motor drives several annular blocks and stirring rods on the rotating rod to rotate, fully mix the dyeing wastewater and the purifier, and the purification cotton pads in several rectangular slots and the liquid purification gel filled inside can effectively purify the dyeing wastewater. The circulating pump cooperates with the drainage pipe and the liquid guide pipe to discharge the purified water and recycle it, saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1A perspective schematic diagram of an energy-saving dyeing device for woven fabric production proposed by the utility model;

[0016] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0017] Figure 3 This is a schematic diagram of the structure of a filter mechanism of an energy-saving dyeing device for woven fabric production proposed by the utility model;

[0018] Figure 4 This is a schematic diagram of the structure of a ring block and a stirring rod of an energy-saving dyeing device for woven fabric production proposed by the utility model;

[0019] Figure 5 for Figure 1 A partial enlarged view of point B in the middle;

[0020] Figure 6 This is a schematic structural diagram of a purification mechanism of an energy-saving dyeing device for woven fabric production proposed by the utility model.

[0021] In the figure: 1 body, 2 chamber, 3 reduction motor, 4 rectangular opening, 5 liquid inlet pipe, 6 rotating shaft, 7 protective cover, 8 first bevel gear, 9 rotating rod, 10 second bevel gear, 11 annular block, 12 stirring rod, 13 rectangular filter tank, 14 rectangular annular baffle, 15 limit plate, 16 handle, 17 circular opening, 18 circulation pump, 19 discharge pipe, 20 liquid guide pipe, 21 regulating valve, 22 fixing seat, 23 rectangular slot, 24 purification cotton pad, 25 strip through groove. DETAILED DESCRIPTION

[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Reference Figure 1-6, an energy-saving dyeing device for woven fabric production, including a body 1, a chamber 2 is provided in the body 1, a reduction motor 3 is fixedly installed on the upper end of the chamber 2, the reduction motor 3 is used to drive the first bevel gear 8 on the rotating shaft 6 to rotate, the driving shaft of the reduction motor 3 is fixedly connected with the rotating shaft 6, the body 1 is located on the left upper end of the reduction motor 3 and is fixedly connected with a protective cover 7, the protective cover 7 is used to provide protection for the first bevel gear 8 and the second bevel gear 10 of the transmission, the rotating shaft 6 rotates horizontally and penetrates the right inner wall of the protective cover 7, the rotating shaft 6 is coaxially fixedly connected to one end of the rotating shaft 6 located in the protective cover 7, and the first bevel gear 8 is transmission-connected to the stirring mechanism.

[0025] A stirring mechanism is vertically penetrated on the top surface at the center position of the chamber 2, and the reduction motor 3 is transmission-connected to the stirring mechanism. The stirring mechanism includes a rotating rod 9 that vertically rotates and penetrates the top surface at the center position of the chamber 2. The upper end of the rotating rod 9 vertically rotates and penetrates the top surface of the protective cover 7. The rotating rod 9 is located at one end of the protective cover 7 and is coaxially fixedly connected with a second bevel gear 10. The first bevel gear 8 is meshed with the second bevel gear 10. The rotation of the first bevel gear 8 drives the meshed second bevel gear 10 to rotate, so that the rotation of the second bevel gear 10 drives the coaxially connected rotating rod 9 to rotate. A number of annular blocks 11 distributed at equal intervals are coaxially fixedly connected to the rotating rod 9, and a number of stirring rods 12 distributed in a cross shape are fixedly connected to the annular side walls of the several annular blocks 11. The rotating rod 9 drives the several annular blocks 11 and the stirring rods 12 to rotate, so as to fully stir and mix the dyeing wastewater and the purifier.

[0026] A rectangular opening 4 is provided on the left top surface of the chamber 2, and a filtering mechanism is inserted in the rectangular opening 4. The filtering mechanism includes a rectangular filtering tank 13 inserted in the rectangular opening 4, and a rectangular annular baffle 14 is fixedly connected to the upper end of the rectangular filtering tank 13. The rectangular annular baffle 14 and the rectangular filtering tank 13 are inserted in the rectangular opening 4, so that the limiting plates 15 on both sides of the rectangular annular baffle 14 are positioned against the upper end of the body 1, effectively limiting the rectangular annular baffle 14 and the rectangular filtering tank 13 in the rectangular opening 4, and the limiting plates 15 are fixedly connected to the left and right side walls of the rectangular annular baffle 14 near the upper end, and the lower ends of the two limiting plates 15 are in contact with the upper end of the body 1. The upper ends of the two limiting plates 15 at the center are fixedly connected with handles 16, and the handles 16 cooperate with the limiting plates 15 to facilitate the operation of the rectangular filter tank 13 and the rectangular annular baffle 14. When the dyeing wastewater in the liquid inlet pipe 5 is discharged into the chamber 2, the rectangular filter tank 13 cooperates with the rectangular annular baffle 14 to filter the dyeing wastewater, so that impurities such as waste thread heads are retained in the rectangular filter tank 13, which is convenient for recycling and saving raw materials. A circular opening 17 is provided on the side wall of the rectangular annular baffle 14 facing the liquid inlet pipe 5, and the liquid inlet pipe 5 is inserted in the circular opening 17. When the rectangular annular baffle 14 is inserted in the rectangular opening 4, one end of the liquid inlet pipe 5 is inserted in the circular opening 17.

[0027] The left inner wall of the chamber 2 near the top surface is connected with a liquid inlet pipe 5, and the right inner wall of the chamber 2 near the bottom is connected with a circulation mechanism. The circulation mechanism includes a circulation pump 18 fixedly installed on the right side of the body 1. The right inner wall of the chamber 2 near the bottom is connected with a discharge pipe 19, which is connected with the input end of the circulation pump 18. The output end of the circulation pump 18 is connected with a liquid guide pipe 20. The circulation pump 18 cooperates with the discharge pipe 19 and the liquid guide pipe 20 to discharge the purified water and recycle it to save water resources. A regulating valve 21 is fixedly installed on the liquid guide pipe 20. The regulating valve 21 is used to control the flow of water in the liquid guide pipe 20. Liquid flow, the chamber 2 is located below the stirring mechanism and is provided with a purification mechanism, the purification mechanism includes a fixing seat 22 fixedly connected to the inner walls around the chamber 2, and a plurality of rectangular slots 23 are provided at the upper end of the fixing seat 22 and are evenly spaced, and purification cotton pads 24 are inserted in the plurality of rectangular slots 23, and the purification cotton pads 24 are filled with liquid purification gel. The purification cotton pads 24 filled with liquid purification gel can perform secondary purification on the wastewater after mixing with the purifier, and guide the purified wastewater into the bottom of the chamber 2 along a plurality of strip through grooves 25, and a strip through groove 25 is provided on the bottom of the center position of the plurality of rectangular slots 23.

[0028] When the utility model is in use, the rectangular annular baffle 14 and the rectangular filter tank 13 are inserted into the rectangular opening 4, so that the limiting plates 15 on both sides of the rectangular annular baffle 14 are positioned against the upper end of the body 1, and the rectangular annular baffle 14 and the rectangular filter tank 13 are effectively limited in the rectangular opening 4. When the rectangular annular baffle 14 is inserted into the rectangular opening 4, one end of the liquid inlet pipe 5 is inserted into the circular opening 17. When the dyeing wastewater in the liquid inlet pipe 5 is discharged into the chamber 2, the rectangular filter tank 13 cooperates with the rectangular annular baffle 14 to filter the dyeing wastewater, so that impurities such as waste thread heads are retained in the rectangular filter tank 13, which is convenient for recycling and saving raw materials. The purifier is put in through the rectangular opening 4, so that the liquid inlet pipe 5 is discharged. The wastewater discharged fills the purifier into the chamber 2, and the reduction motor 3 is started to drive the first bevel gear 8 on the rotating shaft 6 to rotate, so that the first bevel gear 8 rotates to drive the meshing second bevel gear 10 to rotate, so that the second bevel gear 10 rotates to drive the coaxially connected rotating rod 9 to rotate, and the rotating rod 9 drives the several annular blocks 11 and the stirring rod 12 to rotate, and the dyeing wastewater and the purifier are fully stirred and mixed, and the purification cotton pads 24 in the several rectangular slots 23 on the fixed seat 22 and the liquid purification gel filled inside can effectively purify the dyeing wastewater, and the purified wastewater is concentrated at the bottom of the chamber 2 along the several strip grooves 25. The circulating pump 18 is started to cooperate with the drainage pipe 19 and the liquid guide pipe 20 to discharge the purified water and recycle it, saving water resources.

[0029] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An energy-saving dyeing device for woven fabric production, comprising a body (1), wherein a chamber (2) is provided in the body (1), characterized in that: A reduction motor (3) is fixedly mounted on the upper end of the chamber (2); a stirring mechanism is vertically penetrated on the top surface at the center of the chamber (2); the reduction motor (3) is in driving connection with the stirring mechanism; a rectangular opening (4) is provided on the left top surface of the chamber (2); a filtering mechanism is inserted in the rectangular opening (4); a liquid inlet pipe (5) is provided on the left inner wall of the chamber (2) near the top surface; a circulation mechanism is provided on the right inner wall of the chamber (2) near the bottom; and a purification mechanism is provided below the stirring mechanism.

2. The energy-saving dyeing equipment for woven fabric production according to claim 1 is characterized in that: A rotating shaft (6) is fixedly connected to the driving shaft of the reduction motor (3); a protective cover (7) is fixedly connected to the upper left end of the machine body (1) located on the reduction motor (3); the rotating shaft (6) is arranged to rotate horizontally and penetrate the right inner wall of the protective cover (7); a first bevel gear (8) is coaxially fixedly connected to one end of the rotating shaft (6) located inside the protective cover (7); and the first bevel gear (8) is drivingly connected to the stirring mechanism.

3. The energy-saving dyeing equipment for woven fabric production according to claim 2 is characterized in that: The stirring mechanism comprises a rotating rod (9) which is arranged on the top surface of the center position of the chamber (2) and is vertically rotatable and penetrates the top surface of the protective cover (7). The upper end of the rotating rod (9) is arranged to vertically rotate and penetrate the top surface of the protective cover (7). A second bevel gear (10) is coaxially fixedly connected to one end of the rotating rod (9) located inside the protective cover (7). The first bevel gear (8) is meshed with the second bevel gear (10). A plurality of annular blocks (11) which are arranged at equal intervals and are coaxially fixedly connected to the rotating rod (9). A plurality of stirring rods (12) which are arranged in a cross-shaped distribution are fixedly connected to the annular side walls of the plurality of annular blocks (11).

4. The energy-saving dyeing equipment for woven fabric production according to claim 1 is characterized in that: The filtering mechanism comprises a rectangular filtering groove (13) inserted into the rectangular opening (4); the upper end of the rectangular filtering groove (13) is fixedly connected to a rectangular annular baffle (14); the left and right side walls of the rectangular annular baffle (14) close to the upper end are fixedly connected to limit plates (15); the lower ends of the two limit plates (15) are in contact with the upper end of the machine body (1); the upper ends of the two limit plates (15) at the center positions are fixedly connected to a handle (16); a circular opening (17) is provided on the side wall of the rectangular annular baffle (14) facing the liquid inlet pipe (5); the liquid inlet pipe (5) is inserted into the circular opening (17).

5. The energy-saving dyeing equipment for woven fabric production according to claim 1 is characterized in that: The circulation mechanism comprises a circulation pump (18) fixedly mounted on the right side of the machine body (1); a drainage pipe (19) is arranged on the right inner wall of the chamber (2) near the bottom; the drainage pipe (19) is arranged in communication with the input end of the circulation pump (18); a liquid guide pipe (20) is arranged on the output end of the circulation pump (18); and a regulating valve (21) is fixedly mounted on the liquid guide pipe (20).

6. The energy-saving dyeing equipment for woven fabric production according to claim 1 is characterized in that: The purification mechanism comprises a fixing seat (22) fixedly connected to the inner walls around the chamber (2); a plurality of rectangular slots (23) arranged at equal intervals are provided at the upper end of the fixing seat (22); purification cotton pads (24) are inserted into the plurality of rectangular slots (23); the purification cotton pads (24) are filled with liquid purification gel; and a strip-shaped through groove (25) is provided on the bottom of the center of the plurality of rectangular slots (23).

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