Steel forging surface cleaning device
By designing a device for cleaning the calcined steel surface, the problem of the oxidation layer of the steel surface after forging affects the yield rate, the efficient cleaning of the calcined steel surface is achieved, and the surface quality and yield rate of the steel parts are improved.
Patent Information
- Application Number
- CN202421240762.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-05-31
AI Technical Summary
During the steel forging process, an oxide layer exists on the surface of the forged steel, and the surface quality of the steel parts directly stamped after poor, affecting the yield rate.
A steel calcined surface cleaning device is designed, including a support frame, a driving roller, a driven roller, a bump, a driving member and a pallet. By preventing the steel from falling off through the pallet, the staff place the steel between the driving roller and the driven roller, and start the driving member to drive the driving roller to rotate, realizing the cleaning of the calcined steel surface.
By cleaning the oxide layer on the calcined steel surface, the surface quality of the steel parts is improved, the presence of impurities and oxide layers is reduced, thereby improving yield and working efficiency.
Smart Images
Figure CN222448080U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of steel processing equipment, and in particular to a steel forging surface cleaning device. Background Art
[0002] Steel forging refers to the process of processing steel through a forging process to cause plastic deformation on the surface, thereby changing the shape and properties of the steel. During the forging process, the steel is heated, placed in a forging die, and then pressure is applied by a stamping device to cause it to plastically deform. Through the force and heat of forging, the grain structure of the steel is improved and internal defects are repaired, thereby improving the strength, toughness and wear resistance of the steel.
[0003] Cylindrical steel needs to be forged before stamping. There is an oxide layer on the surface of the forged steel. The surface quality of the steel parts directly stamped out of this steel is poor, which affects the yield rate. Utility Model Content
[0004] In order to improve the yield rate, the present application provides a steel forging surface cleaning device.
[0005] The present application provides a steel forging surface cleaning device, which adopts the following technical solution:
[0006] A steel forging surface cleaning device comprises a support frame, on which an active roller and a driven roller are arranged, and the active roller and the driven roller are both provided with a plurality of protrusions for cleaning the surface of the steel, the protrusions are evenly arranged, the active roller and the driven roller are both extended along the length direction of the support frame, a driving member for driving the active roller to rotate is arranged on one side of the support frame, and a support plate is arranged between the active roller and the driven roller to prevent the steel from falling between the active roller and the driven roller, and the two ends of the support plate are respectively connected to the two ends of the support frame.
[0007] By adopting the above technical solution, a support plate is set to prevent the steel from falling; when the forged surface of the steel needs to be cleaned, the staff places the steel between the active roller and the driven roller, and then starts the driving member, which drives the active roller to rotate, and then drives the driven roller to rotate under the connection of the steel, thereby cleaning the forged surface of the steel.
[0008] Optionally, the driving component includes a driving motor and a driving wheel. The bottom end of the support frame is fixedly connected to a support plate, the support plate is horizontally arranged, the driving motor is arranged on the upper end surface of the support plate, a connecting block is provided above the driving motor, the connecting block is fixedly connected to the support frame, the output shaft of the driving motor is coaxially fixedly connected to the driving wheel, the connecting block is a hollow cavity, a driven wheel is provided in the connecting block, the driven wheel is coaxially fixedly connected to the driving roller, a chain is connected between the driving wheel and the driven wheel, and both the driving wheel and the driven wheel are meshed with the chain.
[0009] By adopting the above technical solution, when the driving part needs to be started, the staff starts the driving motor, the driving motor drives the driving wheel to rotate, and then drives the driven wheel to rotate under the action of the chain, and then drives the driving roller to rotate, which has a high degree of automation and is conducive to improving work efficiency.
[0010] Optionally, an electric cylinder is provided on a side of the connection block away from the active roller, and the electric cylinder is fixedly connected with a push plate through the connection block, and the push plate is located between the active roller and the driven roller.
[0011] By adopting the above technical solution, after the steel forging is completed, the staff starts the electric cylinder, the electric cylinder drives the push plate to move, and the push plate pushes the steel into the next processing technology, which reduces manpower consumption and is conducive to improving work efficiency.
[0012] Optionally, a bearing plate is provided above the active roller and the driven roller, the bearing plates are arranged horizontally, and the bearing plates are extended along the length direction of the support frame.
[0013] By adopting the above technical solution and providing a bearing plate, it is possible to prevent the steel from being transferred between the active roller and the driven roller and causing damage during the process of cleaning the steel forging surface, which is beneficial to improving the safety of the device.
[0014] Optionally, a guide plate is provided above the driven roller, the guide plate is arranged obliquely, the bottom end of the guide plate is fixedly connected to the bearing plate above the driven roller, and the guide plate is extended along the length direction of the support frame.
[0015] By adopting the above technical solution, when the steel is pushed to move, the moving direction of the steel is limited by setting the guide plate, which prevents the steel from falling and helps to improve the safety of the device.
[0016] Optionally, the support frame is also fixedly connected to a lower pressure frame, and the two ends of the lower pressure frame are respectively fixedly connected to the two sides of the support frame. The upper end surface of the lower pressure frame is provided with a lower pressure cylinder, and the piston rod of the lower pressure cylinder passes through the lower pressure frame and is fixedly connected to a pressure plate for pressing the steel between the active roller and the driven roller.
[0017] By adopting the above technical solution, when the forged surface of the steel needs to be cleaned, the staff first places the steel between the active roller and the driven roller, and then starts the downward pressure cylinder, which drives the pressure plate to move, thereby pressing the steel and speeding up the cleaning speed, which is beneficial to improving the efficiency of impurity removal.
[0018] Optionally, support legs are fixedly connected to the four corners of the support frame, and the support legs are vertically arranged to the support frame.
[0019] By adopting the above technical solution, the internal stress borne on the support frame is evenly dispersed, and the stability of the device is further improved.
[0020] Optionally, the bottom ends of the supporting legs are fixedly connected with foot pads.
[0021] By adopting the above technical solution and providing foot pads, the friction between the bottom of the supporting leg and the ground is increased to prevent shaking, which is beneficial to improving the stability of the device.
[0022] In summary, the present application includes at least one of the following beneficial technical effects of the steel calcination surface cleaning device:
[0023] 1. The support frame, active roller, driven roller, convex block, driving member and supporting plate are arranged. The supporting plate is arranged to prevent the steel from falling. When the forged surface of the steel needs to be cleaned, the staff puts the steel between the active roller and the driven roller, and then starts the driving member, which drives the active roller to rotate, and then drives the driven roller to rotate under the connection of the steel, so as to realize the cleaning of the forged surface of the steel;
[0024] 2. By setting the foot pads, the friction between the bottom of the supporting legs and the ground is increased to prevent shaking, which is beneficial to improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 The utility model is a schematic diagram of the overall structure of a steel forging surface cleaning device.
[0026] Figure 2 The invention is a schematic diagram of the cross-sectional structure of a steel forging surface cleaning device.
[0027] Explanation of the reference numerals in the accompanying drawings: 1. Support member; 11. Support frame; 12. Support plate; 13. Support leg; 14. Foot pad; 2. Cleaning member; 21. Active roller; 22. Driven roller; 23. Bump; 3. Driving member; 31. Driving motor; 32. Driving wheel; 33. Support plate; 34. Connecting block; 35. Driven wheel; 36. Chain; 4. Pushing member; 41. Electric cylinder; 42. Pushing plate; 43. Loading plate; 44. Guide plate; 5. Pressing member; 51. Pressing frame; 52. Pressing cylinder; 53. Pressing plate. DETAILED DESCRIPTION
[0028] The present application is further described in detail below in conjunction with all the accompanying drawings.
[0029] The embodiment of the present application discloses a steel forging surface cleaning device.
[0030] Reference Figure 1 and Figure 2 A steel forging surface cleaning device includes a supporting member 1, a cleaning member 2, a driving member 3, a pushing member 4 and a pressing member 5. The supporting member 1 is connected with the cleaning member 2, the driving member 3, the pushing member 4 and the pressing member 5 respectively. The cleaning member 2 cleans impurities on the forging surface of the steel, the driving member 3 drives the cleaning member 2 to work, the pushing member 4 pushes the steel to the next processing technology, and the pressing member 5 presses the steel to speed up the cleaning speed.
[0031] Reference Figure 1 and Figure 2 The support member 1 includes a support frame 11 and a support plate 12. The support frame 11 is provided with a support plate 12 for preventing the steel from falling. The two ends of the support plate 12 are respectively connected to the two ends of the support frame 11. The four corners of the support frame 11 are fixedly connected to support legs 13. The support legs 13 are vertically arranged with the support frame 11. The bottom ends of the support legs 13 are fixedly connected with foot pads 14. By providing the foot pads 14, the friction between the bottom ends of the support legs 13 and the ground is increased to prevent shaking, which is conducive to improving the stability of the device; by providing the support plate 12, the steel can be prevented from falling off during the processing, which is conducive to improving the stability of the device.
[0032] Reference Figure 1 and Figure 2 The cleaning member 2 includes an active roller 21 and a driven roller 22, which are arranged on the support frame 11. The active roller 21 and the driven roller 22 are provided with a plurality of protrusions 23 for cleaning the surface of the steel, and the protrusions 23 are evenly arranged. The active roller 21 and the driven roller 22 are both extended along the length direction of the support frame 11. The driving member 3 is located on one side of the support frame 11 and is used to drive the active roller 21 to rotate. When it is necessary to clean the forged surface of the steel, the staff puts the steel between the active roller 21 and the driven roller 22, and then starts the driving member 3, which drives the active roller 21 to rotate, and then drives the driven roller 22 to rotate under the connection of the steel, so as to clean the forged surface of the steel.
[0033] Reference Figure 1 and Figure 2 The driving member 3 includes a driving motor 31, a driving wheel 32, a support plate 33, a connecting block 34 and a driven wheel 35. The supporting plate 33 is fixedly connected to the bottom end of the support frame 11, the supporting plate 33 is arranged horizontally, the driving motor 31 is arranged on the upper end surface of the supporting plate 33, the connecting block 34 is arranged above the driving motor 31, the connecting block 34 is fixedly connected to the support frame 11, the output shaft of the driving motor 31 is coaxially fixedly connected to the driving wheel 32, the connecting block 34 is a hollow cavity, the driven wheel 35 is arranged in the connecting block 34, the driven wheel 35 is coaxially fixedly connected to the driving roller 21, a chain 36 is connected between the driving wheel 32 and the driven wheel 35, and the driving wheel 32 and the driven wheel 35 are both meshed with the chain 36. When the driving member 3 needs to be started, the staff starts the driving motor 31, the driving motor 31 drives the driving wheel 32 to rotate, and then drives the driven wheel 35 to rotate under the action of the chain 36, and then drives the driving roller 21 to rotate, the automation degree is high, which is conducive to improving work efficiency.
[0034] Reference Figure 1 and Figure 2The pushing member 4 includes an electric cylinder 41, a push plate 42, two bearing plates 43 and a guide plate 44. The electric cylinder 41 is arranged on the side of the connecting block 34 away from the active roller 21. The electric cylinder 41 passes through the connecting block 34 and is fixedly connected to the push plate 42. The push plate 42 is located between the active roller 21 and the driven roller 22. The two bearing plates 43 are horizontally arranged above the active roller 21 and the driven roller 22 respectively. The bearing plates 43 are extended along the length direction of the support frame 11. The guide plate 44 is located above the driven roller 22. The guide plate 44 is inclined. The bottom end of the guide plate 44 is fixedly connected to the bearing plate 43 above the driven roller 22. The guide plate 44 is extended along the length direction of the support frame 11.
[0035] Reference Figure 1 and Figure 2 By setting the bearing plate 43, during the process of cleaning the steel forging surface, it is possible to prevent the steel from being transferred between the active roller 21 and the driven roller 22 and causing damage, and when pushing the steel to move, the moving direction of the steel is limited by setting the guide plate 44 to prevent the steel from falling, which is beneficial to improving the safety of the device; after the steel forging is completed, the staff starts the electric cylinder 41, the electric cylinder 41 drives the push plate 42 to move, and the push plate 42 pushes the steel to enter the next processing technology.
[0036] Reference Figure 1 and Figure 2 The lower pressing member 5 includes a lower pressing frame 51, a lower pressing cylinder 52 and a pressing plate 53. The two ends of the lower pressing frame 51 are respectively fixedly connected to the two sides of the support frame 11, the lower pressing cylinder 52 is fixedly connected to the upper end surface of the lower pressing frame 51, and the piston rod of the lower pressing cylinder 52 passes through the lower pressing frame 51 and is fixedly connected to the pressing plate 53, which is used to press the steel between the active roller 21 and the driven roller 22.
[0037] Reference Figure 1 and Figure 2 When the forged surface of the steel needs to be cleaned, the staff first places the steel between the active roller 21 and the driven roller 22, and then starts the downward pressure cylinder 52, which drives the pressing plate 53 to move, thereby pressing the steel and speeding up the cleaning speed, which is beneficial to improving the efficiency of impurity removal.
[0038] The implementation principle of a steel forging surface cleaning device in an embodiment of the present application is as follows: when the steel forging surface needs to be cleaned, the staff places the steel between the active roller 21 and the driven roller 22, and then the staff starts the drive motor 31, and the drive motor 31 drives the active wheel 32 to rotate, and then drives the driven wheel 35 to rotate under the action of the chain 36, and then drives the active roller 21 to rotate, and then drives the driven roller 22 to rotate under the connection action of the steel, so as to achieve the cleaning of the steel forging surface.
[0039] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A steel surface cleaning device, comprising a support frame (11), characterized in that: The support frame (11) is provided with an active roller (21) and a driven roller (22), and the active roller (21) and the driven roller (22) are both provided with a plurality of protrusions (23) for cleaning the surface of steel materials, and the protrusions (23) are evenly arranged. The active roller (21) and the driven roller (22) are both extended along the length direction of the support frame (11), and a driving member (3) for driving the active roller (21) to rotate is provided on one side of the support frame (11). A support plate (12) is provided between the active roller (21) and the driven roller (22) to prevent steel materials from falling between the active roller (21) and the driven roller (22), and two ends of the support plate (12) are respectively connected to two ends of the support frame (11).
2. A steel surface cleaning device according to claim 1, characterized in that: The driving member (3) comprises a driving motor (31) and a driving wheel (32). The bottom end of the supporting frame (11) is fixedly connected to a supporting plate (33), the supporting plate (33) is arranged horizontally, the driving motor (31) is arranged on the upper end surface of the supporting plate (33), a connecting block (34) is arranged above the driving motor (31), the connecting block (34) is fixedly connected to the supporting frame (11), the output shaft of the driving motor (31) is coaxially fixedly connected to the driving wheel (32), the connecting block (34) is a hollow cavity, a driven wheel (35) is arranged in the connecting block (34), the driven wheel (35) is coaxially fixedly connected to the driving roller (21), a chain (36) is connected between the driving wheel (32) and the driven wheel (35), and both the driving wheel (32) and the driven wheel (35) are meshed with the chain (36).
3. A steel surface cleaning device according to claim 2, characterized in that: An electric cylinder (41) is provided on a side of the connection block (34) away from the active roller (21); the electric cylinder (41) passes through the connection block (34) and is fixedly connected to a push plate (42); the push plate (42) is located between the active roller (21) and the driven roller (22).
4. The steel surface cleaning device according to claim 1, characterized in that: A bearing plate (43) is provided above the active roller (21) and the driven roller (22); the bearing plate (43) is arranged horizontally, and the bearing plate (43) is extended along the length direction of the support frame (11).
5. A steel surface cleaning device according to claim 4, characterized in that: A guide plate (44) is provided above the driven roller (22). The guide plate (44) is arranged obliquely. The bottom end of the guide plate (44) is fixedly connected to the bearing plate (43) above the driven roller (22). The guide plate (44) is extended along the length direction of the support frame (11).
6. The steel surface cleaning device according to claim 1, characterized in that: The support frame (11) is also fixedly connected to a lower pressing frame (51), and the two ends of the lower pressing frame (51) are respectively fixedly connected to the two sides of the support frame (11). The upper end surface of the lower pressing frame (51) is provided with a lower pressing cylinder (52), and the piston rod of the lower pressing cylinder (52) passes through the lower pressing frame (51) and is fixedly connected to a pressing plate (53) for pressing the steel between the active roller (21) and the driven roller (22).
7. The steel surface cleaning device according to claim 1, characterized in that: The four corners of the support frame (11) are fixedly connected to support legs (13), and the support legs (13) are arranged vertically to the support frame (11).
8. The steel surface cleaning device according to claim 7, characterized in that: The bottom ends of the support legs (13) are fixedly connected to foot pads (14).