Assembly equipment for pipeline joint
By designing assembly equipment for pipeline joints, and using robots and cylinders to realize automatic clamping and pressing of the column, the problem of low manual operation efficiency in the existing packaging end assembly process is solved, and the assembly efficiency and the qualification rate of the finished product are improved.
Patent Information
- Application Number
- CN202420516939.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2034-03-18
AI Technical Summary
In the existing packaging assembly process, the manual operation efficiency is low, resulting in low assembly efficiency and inadequate assembly, affecting the passing rate of the finished product.
A pipeline joint assembly equipment is designed, including transfer components, feeding components and pressing components. Through robotics, cylinders and pressure sensors, automatic clamping, rotation and pressing of the column can be achieved to ensure that the column can be The sub-pressure depth is consistent.
It improves the degree of automation of package assembly, greatly improves assembly efficiency, reduces the cost of manual operation, and ensures the qualification rate of the assembly finished product.
Smart Images

Figure CN222449142U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile joint assembly, and in particular relates to assembly equipment for pipe joints. Background Art
[0002] With the development of the new energy industry, the performance requirements of new energy batteries are getting higher and higher, and the safety requirements are also increasing. Existing new energy lithium batteries generally self-ignite or explode when the battery cell is overheated or short-circuited. At a certain high temperature, a self-catalytic reaction occurs, resulting in combustion and even explosion. Therefore, the cooling system of new energy batteries is particularly important in actual use.
[0003] like Figure 1 , 2 As shown, it is a schematic diagram of the structure of the package end, the package sleeve 5 is integrally connected to the top of the package end bracket 4, and the groove 6 is circumferentially opened on the top of the package sleeve 5, and the groove 6 is used to clamp the package column 7. The package plate 8 is integrally connected to the bottom of the package column 7, the protrusion 9 is circumferentially arranged on the outer circumference of the package plate 8, and the wedge 10 is arranged below the protrusion 9 and inserted into the groove 6 of the package end bracket 4.
[0004] After the package end is assembled, it is plugged into the vehicle end (i.e., the pipes are connected), so that it can be used in the cooling system of the new energy vehicle battery for battery cooling conversion (after assembly, the package end is connected to the new energy battery, and the vehicle end is connected to the car's drive device. Coolant is passed through the package end and the vehicle end for cooling the new energy battery).
[0005] In the existing package end assembly process, operators are required to press the package column onto the package end bracket. The manual operation efficiency is low and requires a large amount of manpower, which undoubtedly increases the initial cost. In addition, different operators have different operating habits, so the press-fitting position of the package column cannot be unified, which easily leads to insufficient press-fitting or excessive press-fitting, affecting the qualified rate of the finished product. Utility Model Content
[0006] The utility model aims to provide an assembly device for a pipe joint in order to overcome the defects of low assembly efficiency and inadequate assembly, which exist in the existing package end assembly, in which an operator is required to press the package column onto the package end bracket.
[0007] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: an assembly device for a pipe joint, which comprises:
[0008] A transfer assembly, the transfer assembly comprising a support frame, a manipulator fixed on the top of the support frame, a mounting plate installed at the bottom of the manipulator, a first finger cylinder rotatably mounted on one side of the bottom of the mounting plate, and a second finger cylinder fixed on the other side of the bottom of the mounting plate, the first finger cylinder being used to clamp the package column, and the second finger cylinder being used to clamp the assembled package end;
[0009] A feeding assembly, the feeding assembly comprising a moving plate movably arranged on the top of the support frame and a carrier plate fixed on the top of the moving plate, the bag end bracket being placed on the carrier plate;
[0010] A pressing assembly includes a pressing frame mounted above a movable plate, a lifting plate liftably arranged on one side of the pressing frame, a pressing plate fixed at the bottom of the lifting plate, and a pressing column fixed at the bottom of the pressing plate, wherein the pressing column is used to press the package column onto the package end bracket.
[0011] Optimally, the transfer assembly also includes a first clamping plate fixed at the bottom of the first finger cylinder, a first clamping block fixed on the opposite side of the first clamping plate, a second clamping plate fixed at the bottom of the second finger cylinder, and a second clamping block fixed on the opposite side of the second clamping plate, the first clamping block is used to clamp the package column, and the second clamping block is used to clamp the assembled package end.
[0012] Optimally, the transfer assembly further comprises a clamping groove provided in the first clamping block and a clamping groove provided on the inner side of the second clamping plate, and the second clamping block is fixed in the clamping groove.
[0013] Optimally, the transfer assembly also includes a fixing frame fixed on the top of the support frame, a CCD camera fixed on the fixing frame, and a light source arranged above the CCD camera, wherein the CCD camera is used to detect the column in the clamping groove.
[0014] Optimally, the feeding assembly also includes a positioning boss integrally connected to the top of the carrier plate, an avoidance arc arranged on the inner side of the positioning boss, side panels fixed on both sides of the movable plate, and knob plungers fixed on the side panels and resting on both sides of the carrier plate, and the package end bracket is clamped in the positioning boss.
[0015] Optimally, the feeding assembly also includes a linear slide and a feeding rail fixed on the top of the support frame, a feeding slider slidably mounted on the feeding rail, and a connecting plate fixed on the linear slide and connected to the movable plate, and the movable plate is fixed on the feeding slider.
[0016] Optimally, the pressing assembly also includes a pressing frame fixed on the top of the support frame, a fixing plate fixed on the inner side of the pressing frame, a pressing cylinder fixed on the side of the fixing plate away from the pressing frame, and a pressure sensor connecting the pressing cylinder and the pressing plate.
[0017] Optimally, the pressing assembly also includes a pressing rail fixed to the side of the fixed plate away from the pressing frame, a pressing slider slidably mounted on the pressing rail, and a reinforcing rib fixed between the lifting plate and the pressing plate, and the lifting plate is fixed on the pressing slider.
[0018] Optimally, the first clamping block and the second clamping block are made of rubber.
[0019] Due to the application of the above technical solution, the utility model has the following advantages compared with the prior art:
[0020] When the utility model is used for assembling the package end of the pipe joint assembly equipment, the package column to be assembled is first clamped by the first clamping block, and then the package column is placed on the package end bracket of the carrier plate by the manipulator, and the carrier plate is driven to move to the bottom of the pressing assembly by the feeding assembly, and finally the pressing cylinder drives the pressing column to descend, so that the package column is pressed on the package end bracket. The whole process has a high degree of automation, which greatly improves the assembly efficiency of the package end and saves costs. Moreover, the pressing depth of the package column is the same each time, which improves the qualified rate of the assembled finished product.
[0021] Furthermore, by setting a CCD camera, the angle of the package column is adjusted to ensure that the package column is smoothly inserted into the package end bracket during the subsequent press-fitting process;
[0022] Furthermore, the current downward pressure value can be obtained through the pressure sensor to avoid the situation where the pressure is too small and the press-fitting is not in place, or the pressure is too large and the press-fitting is over-produced, so that the press-fitting process can be effectively monitored. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a structural diagram of the package end of the new energy vehicle connector;
[0024] Figure 2 for Figure 1 The main view;
[0025] Figure 3 It is a structural schematic diagram of the utility model;
[0026] Figure 4 It is a structural schematic diagram of the utility model from another angle;
[0027] Figure 5 It is a partial structural schematic diagram of the transfer component of the utility model;
[0028] Figure 6 It is a partial structural schematic diagram of the transfer component of the utility model;
[0029] Figure 7 For this utility model Figure 5The enlarged view of point A in the middle;
[0030] Figure 8 This is a schematic diagram of the structure of the first clamping block of the utility model;
[0031] Fig. 9 This is a schematic diagram of the structure of the feeding assembly of the utility model;
[0032] Fig.10 This is the front view of the feeding assembly of the utility model;
[0033] Fig.11 It is a structural schematic diagram of the carrier board of the utility model;
[0034] Fig.12 It is a structural schematic diagram of the press-fit assembly of the utility model;
[0035] Fig.13 This is a front view of the press-fit assembly of the utility model;
[0036] Fig.14 It is a right side view of the press-fit assembly of the utility model;
[0037] Description of reference numerals:
[0038] 1. Transfer assembly; 101. Support frame; 102. Manipulator; 103. Mounting plate; 104. First finger cylinder; 105. Second finger cylinder; 106. First clamping plate; 107. First clamping block; 108. Clamping groove; 109. Second clamping plate; 110. Card slot; 111. Second clamping block; 112. Fixing frame; 113. CCD camera; 114. Light source;
[0039] 2. Feeding assembly; 201. Linear slide; 202. Feeding slide rail; 203. Feeding slider; 204. Moving plate; 205. Connecting plate; 206. Carrying plate; 207. Positioning boss; 208. Avoidance arc; 209. Side plate; 210. Knob plunger;
[0040] 3. Pressing assembly; 301. Pressing frame; 302. Fixing plate; 303. Pressing rail; 304. Pressing slider; 305. Pressing cylinder; 306. Lifting plate; 307. Pressing plate; 308. Drag chain; 309. Strengthening rib; 310. Pressure sensor; 311. Pressing column;
[0041] 4. End bracket; 5. Sleeve; 6. Groove; 7. Column; 8. Plate; 9. Protrusion; 10. Wedge. DETAILED DESCRIPTION
[0042] The utility model is further described below in conjunction with the embodiments shown in the accompanying drawings.
[0043] like Figure 1 ,2 As shown, it is a schematic diagram of the structure of the package end, the package sleeve 5 is integrally connected to the top of the package end bracket 4, and the groove 6 is circumferentially opened on the top of the package sleeve 5, and the groove 6 is used to clamp the package column 7. The package plate 8 is integrally connected to the bottom of the package column 7, the protrusion 9 is circumferentially arranged on the outer circumference of the package plate 8, and the wedge 10 is arranged below the protrusion 9 and inserted into the groove 6 of the package end bracket 4.
[0044] After the package end is assembled, it is plugged into the vehicle end and used in the cooling system of the new energy vehicle battery for battery cooling conversion (after assembly, the package end is connected to the new energy battery, the vehicle end is connected to the car's drive device, and coolant is passed through the package end and the vehicle end for cooling the new energy battery).
[0045] like Figure 3 , 4 The figure shows the structure of the assembly equipment for pipe joints of the utility model, which is usually used for assembling Figure 1 The equipment includes a transfer assembly 1, a feeding assembly 2 and a pressing assembly 3, wherein the transfer assembly 1 is used to transfer the package column 7 to be pressed, the feeding assembly 2 is used to transfer the package end bracket 4 to be assembled, and the pressing assembly 3 is used to press the package column 7 onto the package end bracket 4.
[0046] like Figure 5 , 7 As shown, the transfer assembly 1 includes a support frame 101, a manipulator 102, a mounting plate 103, a first finger cylinder 104, a second finger cylinder 105, a first clamping plate 106, a first clamping block 107, a clamping groove 108, a second clamping plate 109, a clamping groove 110, a second clamping block 111, a fixing frame 112, a CCD camera 113 and a light source 114. The support frame 101 is placed in a processing workshop, and the manipulator 102 is fixed on the top of the support frame 101, which is used to clamp the package column 7 and transfer the package column 7 to the package end bracket 4 conveyed by the feeding assembly 2 (a conventional conveyor belt mechanism is provided on one side of the support frame 101 for conveying the pressed package column 7).
[0047] The mounting plate 103 is fixed to the bottom of the manipulator 102, the first finger cylinder 104 is fixed to one side of the bottom of the mounting plate 103 through a rotating cylinder, and the second finger cylinder 105 is fixed to the other side of the bottom of the mounting plate 103. The first finger cylinder 104 is used to clamp the package column 7 to be pressed, and drives the package column 7 to rotate under the drive of the upper rotating cylinder to ensure that the package column 7 is rotated to a suitable angle.
[0048] The second finger cylinder 105 is used to clamp the assembled bag end. Figure 7 As shown, the first clamping plate 106 is fixed on the first finger cylinder 104, and the first clamping block 107 is fixed on the inner side of the first clamping plate 106 for clamping the column package 7 to be pressed.
[0049] like Figure 8 As shown, a "V"-shaped clamping groove 108 is provided on the inner side of the first clamping block 107. When clamping the column 7, the two groups of clamping grooves 108 are tangent to the column 7, which not only ensures the stability of clamping, but also can realize the centering clamping of the column 7, which is convenient for subsequent insertion. The material of the first clamping block 107 is rubber. When clamping the column 7, the elasticity of rubber is used to prevent the column 7 from being deformed by pressure.
[0050] The second clamping plate 109 is fixed to the bottom of the second finger cylinder 105. A slot 110 is provided on the inner side of the second clamping plate 109. The second clamping block 111 is clamped in the slot 110 and then fixed by screws. The setting of the slot 110 can limit the second clamping block 111 to prevent the second clamping block 111 from being offset, thereby affecting the clamping effect. The second clamping block 111 is also made of rubber to prevent the product from being damaged when clamping the package end.
[0051] like Figure 6 As shown, the fixing frame 112 is fixed on the support frame 101, and the CCD camera 113 is fixed on one side of the fixing frame 112, which is used to detect the position of the package column 7 on the first clamping block 107 (because the subsequent package column 7 is to be plugged into the package end bracket 4, when plugging, it is necessary to ensure that the position of the wedge block 10 corresponds to the position of the groove 6, so it is necessary to adjust the angle of the clamped package column 7 through the CCD camera 113 and the light source 114). The light source 114 is fixed on the fixing frame 112 and is located above the CCD camera 113, and is used to provide sufficient light source 114 for the upper package column 7, so as to ensure that the CCD detects the position of the package column 7 more accurately.
[0052] like Fig. 9 , 10 , which is a schematic diagram of the structure of the feeding assembly 2, the feeding assembly 2 is used to convey the package end bracket 4 to be assembled, and the feeding assembly 2 includes a linear slide 201, a feeding rail 202, a feeding slider 203, a moving plate 204, a connecting plate 205, a carrier plate 206, a positioning boss 207, an avoidance arc 208, a side plate 209 and a knob plunger 210. The feeding rail 202 is fixed to the top of the support frame 101 by screw fastening, and the feeding slider 203 is slidably installed on the feeding rail 202 to ensure that the moving plate 204 is more stable when moving.
[0053] The linear slide 201 is fixed on the top of the support frame 101 and is located on one side of the feeding slide rail 202. The connecting plate 205 is fixed on the sliding part of the linear slide 201 and is connected to the moving plate 204 for driving the moving plate 204 to move.
[0054] The carrier plate 206 is fixed on the top of the movable plate 204 and is used to carry the package end bracket 4 to be assembled. Fig.11As shown, the positioning boss 207 is integrally connected to the top of the carrier plate 206, and an avoidance arc 208 is provided on the inner side of the positioning boss 207. During actual assembly, the worker can place the package end bracket 4 to be assembled between multiple groups of positioning bosses 207. The avoidance arc 208 on the inner side of the positioning boss 207 can also play a certain guiding role for the inserted package end bracket 4.
[0055] The side plate 209 is fixed to the outside of the movable plate 204, and the knob plunger 210 is fixed to the side plate 209 and abuts against both sides of the carrier plate 206. The knob plunger 210 abuts against both sides of the carrier plate 206 to limit the carrier plate 206 and prevent the carrier plate 206 from deflecting when assembling the bag end.
[0056] like Figure 12-14 As shown, it is a schematic diagram of the structure of the pressing assembly 3, which is used to press the package column 7 after adjusting the angle onto the package end bracket 4. The pressing assembly includes a pressing frame 301, a fixing plate 302, a pressing rail 303, a pressing slider 304, a pressing cylinder 305, a lifting plate 306, a pressing plate 307, a drag chain 308, a reinforcing rib 309, a pressure sensor 310 and a pressing column 311. The pressing frame 301 is fixed on the support frame 101 and is mounted on the feeding assembly 2. The fixing plate 302 is fixed on the inner side of the pressing frame 301 and is used to install the pressing cylinder 305.
[0057] The pressing rail 303 is vertically fixed to the side of the fixed plate 302 away from the pressing frame 301 by screw fastening, and the pressing slider 304 is slidably installed on the pressing rail 303. The lifting plate 306 is fixed on the pressing slider 304. By setting the pressing rail 303 and the pressing slider 304, the stability of the lifting plate 306 during the lifting process is ensured.
[0058] The pressing plate 307 is fixed to the bottom of the lifting plate 306. In order to improve the structural strength of the pressing plate 307 and the lifting plate 306, an "L"-shaped reinforcing rib 309 is fixed between the pressing plate 307 and the lifting plate 306. The pressing cylinder 305 is fixed on the fixed plate 302. The piston rod of the pressing cylinder 305 is connected to a pressure sensor 310. The pressure sensor 310 is connected to the pressing plate 307. Under the action of the pressing cylinder 305, the pressing plate 307 is driven to move up and down. The pressing column 311 is fixed to the bottom of the pressing plate 307 to press the package column 7 down onto the package end bracket 4. During the pressing process, the current pressing pressure value can be obtained through the pressure sensor 310 to avoid the situation where the pressure is too small to cause the pressing to be in place, or the pressure is too large to cause excessive pressing.
[0059] The assembly process of the assembly equipment for the pipe joint of the utility model is as follows:
[0060] First, the first clamping block 107 clamps the package column 7 to be assembled, and the package column 7 is rotated to a suitable angle with the cooperation of the CCD camera 113, and then the robot 102 places the package column 7 on the package end bracket 4 of the carrier plate 206;
[0061] The feeding assembly 2 drives the carrier plate 206 to move to the bottom of the pressing assembly 3, and drives the pressing column 311 to descend through the pressing cylinder 305, so that the package column 7 is pressed onto the package end bracket 4. The current downward pressure value can be obtained through the pressure sensor 310 to avoid the situation where the pressure is too small to cause the pressing to be in place, or the pressure is too large to cause excessive pressing.
[0062] The above embodiments are only for illustrating the technical concept and features of the utility model, and their purpose is to enable people familiar with the technology to understand the content of the utility model and implement it accordingly, and they cannot be used to limit the protection scope of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the protection scope of the utility model.
Claims
1. An assembly device for a pipe joint, used for assembling a package end, the package end comprising a package end bracket (4) and a package column (7), a package sleeve (5) integrally connected to the top of the package end bracket (4), a groove (6) circumferentially opened at the top of the package sleeve (5), a package plate (8) integrally connected to the bottom of the package column (7), a convex block (9) circumferentially arranged on the outer peripheral surface of the package plate (8), and a wedge block (10) arranged below the convex block (9), wherein the wedge block (10) is inserted into the groove (6); characterized in that: It includes: A transfer assembly (1), the transfer assembly (1) comprising a support frame (101), a manipulator (102) fixed on the top of the support frame (101), a mounting plate (103) mounted on the bottom of the manipulator (102), a first finger cylinder (104) rotatably mounted on one side of the bottom of the mounting plate (103), and a second finger cylinder (105) fixed on the other side of the bottom of the mounting plate (103), the first finger cylinder (104) being used to clamp the package column (7), and the second finger cylinder (105) being used to clamp the assembled package end; A feeding assembly (2), the feeding assembly (2) comprising a moving plate (204) movably arranged on the top of the support frame (101) and a carrier plate (206) fixed on the top of the moving plate (204), the bag end bracket (4) being placed on the carrier plate (206); A pressing assembly (3), the pressing assembly (3) comprising a pressing frame (301) mounted above a movable plate (204), a lifting plate (306) liftably arranged on one side of the pressing frame (301), a pressing plate (307) fixed at the bottom of the lifting plate (306), and a pressing column (311) fixed at the bottom of the pressing plate (307), wherein the pressing column (311) is used to press the package column (7) onto the package end bracket (4).
2. The pipe joint assembly device according to claim 1, characterized in that: The transfer assembly (1) further comprises a first clamping plate (106) fixed at the bottom of the first finger cylinder (104), a first clamping block (107) fixed at the opposite side of the first clamping plate (106), a second clamping plate (109) fixed at the bottom of the second finger cylinder (105), and a second clamping block (111) fixed at the opposite side of the second clamping plate (109), wherein the first clamping block (107) is used to clamp the package column (7), and the second clamping block (111) is used to clamp the assembled package end.
3. The pipe joint assembly device according to claim 2, characterized in that: The transfer assembly (1) further comprises a clamping groove (108) provided in the first clamping block (107) and a clamping groove (110) provided on the inner side of the second clamping plate (109); the second clamping block (111) is fixed in the clamping groove (110).
4. The pipe joint assembly device according to claim 3, characterized in that: The transfer assembly (1) further comprises a fixing frame (112) fixed on the top of the support frame (101), a CCD camera (113) fixed on the fixing frame (112), and a light source (114) arranged above the CCD camera (113), wherein the CCD camera (113) is used to detect the column (7) in the clamping groove (108).
5. The pipe joint assembly device according to claim 1, characterized in that: The feeding assembly (2) further comprises a positioning boss (207) integrally connected to the top of the carrier plate (206), an avoidance arc (208) arranged on the inner side of the positioning boss (207), side plates (209) fixed on both sides of the movable plate (204), and a knob plunger (210) fixed on the side plates (209) and abutting against both sides of the carrier plate (206), and the bag end bracket (4) is clamped in the positioning boss (207).
6. The pipe joint assembly device according to claim 1, characterized in that: The feeding assembly (2) further comprises a linear slide (201) and a feeding slide rail (202) fixed on the top of the support frame (101), a feeding slider (203) slidably mounted on the feeding slide rail (202), and a connecting plate (205) fixed on the linear slide (201) and connected to a moving plate (204), wherein the moving plate (204) is fixed on the feeding slider (203).
7. The pipe joint assembly device according to claim 1, characterized in that: The pressing assembly (3) further comprises a pressing frame (301) fixed on the top of the support frame (101), a fixing plate (302) fixed on the inner side of the pressing frame (301), a pressing cylinder (305) fixed on the side of the fixing plate (302) away from the pressing frame (301), and a pressure sensor (310) connecting the pressing cylinder (305) and the pressing plate (307).
8. The pipe joint assembly device according to claim 7, characterized in that: The pressing assembly (3) further comprises a pressing rail (303) fixed to a side of the fixed plate (302) away from the pressing frame (301), a pressing slider (304) slidably mounted on the pressing rail (303), and a reinforcing rib (309) fixed between the lifting plate (306) and the pressing plate (307), wherein the lifting plate (306) is fixed on the pressing slider (304).
9. The pipe joint assembly device according to claim 2, characterized in that: The first clamping block (107) and the second clamping block (111) are made of rubber.