Crushing device for coal gangue sintered insulating brick raw materials
By designing a crushing device for raw materials for sintered insulation bricks in coal gangue, and using the combination of a induced fan and atomization spray head, the problem of dust dispersion during the crushing process is solved, and a cleaner processing environment is achieved.
Patent Information
- Application Number
- CN202421098589.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2025-02-14
- Estimated Expiration
- 2034-05-20
AI Technical Summary
During the crushing process of coal gangue sintered insulation brick raw materials, the dust-containing air generated in the crushing box shell is not efficient enough, resulting in dust spreading in the processing workshop and polluting the environment.
A crushing device for raw materials for sintered coal gangue insulation bricks is designed, including a crushing box shell, an electric crushing roller, a dust reduction chamber, an induction fan, a exhaust duct, a submersible pump, atomization spray head and a filter mesh orifice plate, which is used to extract dust-containing materials. The air also uses mist-like dust-reducing liquid to capture dust and purify the air.
It effectively prevents dust from spreading into the processing workshop, significantly improves the cleanliness of the processing environment, and improves the practicality of the crushing device.
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Figure CN222469193U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment for processing raw materials of sintered gangue thermal insulation bricks, in particular to a crushing device for raw materials of sintered gangue thermal insulation bricks. Background Art
[0002] Gangue, a byproduct of coal mining, has traditionally been considered a waste product. However, as the concepts of sustainable development and resource recycling gain traction, gangue is beginning to be used as a valuable raw material in the building materials industry, particularly in the production of sintered insulating bricks. Gangue sintered insulating bricks have become a key product in the building materials market due to their excellent thermal insulation properties and environmental friendliness.
[0003] Crushing is a key step in converting coal gangue into high-quality sintered insulation bricks. The crushing process is designed to process the coal gangue into fine-grained raw materials to facilitate the subsequent mixing, molding and sintering processes.
[0004] At present, when the raw materials for sintered coal gangue insulation bricks are crushed, a large amount of dust-containing air will be generated in the crushing box shell. The existing raw materials for sintered coal gangue insulation bricks are not efficient enough in treating these dust-containing air, resulting in some dust-containing air still spreading in the processing workshop, causing the environment of the processing workshop to be polluted. In this regard, the utility model provides a crushing device for sintered coal gangue insulation brick raw materials to solve the above technical problems. Utility Model Content
[0005] The purpose of the embodiment of the utility model is to provide a crushing device for raw materials of coal gangue sintered insulation bricks, aiming to solve the technical problems mentioned in the background technology.
[0006] To achieve the above objectives, the present invention provides the following technical solutions:
[0007] A pulverizing device for raw materials for sintered coal gangue thermal insulation bricks, comprising a pulverizing box housing, a feed hopper being provided on the upper side of the pulverizing box housing, a discharge port being provided on the side of the pulverizing box housing, and a pair of electric pulverizing rollers being installed inside the pulverizing box housing, a dust reduction chamber being connected to the side of the pulverizing box housing, an induced draft fan being installed on the surface of the dust reduction chamber, an exhaust pipe being connected to the outside of the induced draft fan, three ventilation pipes being connected to the outside of the dust reduction chamber, and connecting pipes being connected to the two ends of the three ventilation pipes away from the dust reduction chamber;
[0008] A submersible pump is installed inside the dust suppression chamber, and one end of the submersible pump is connected to an infusion pipe, and a plurality of atomizing nozzles are installed on the outside of the infusion pipe;
[0009] The inner bottom of the crushing box shell is connected to two dust extraction cylinders, and a filter mesh plate is movably installed inside the dust extraction cylinders.
[0010] Furthermore, one end of the exhaust pipe away from the induced draft fan is arranged inside the dust reduction chamber, and both ends of the connecting pipe are respectively connected to the three-air duct and the inside of the dust extraction cylinder.
[0011] Furthermore, a liquid injection pipe is provided at the top of the side of the dust reduction chamber, a liquid discharge pipe is provided at the bottom of the side of the dust reduction chamber, and a control valve is installed on the outside of the liquid discharge pipe.
[0012] Furthermore, a slider is installed on the side of the filter mesh plate, a slide rail is provided inside the dust extraction cylinder, and the filter mesh plate is slidably connected to the inside of the dust extraction cylinder through the cooperation of the slider and the slide rail.
[0013] Furthermore, springs are installed on both sides of the inside of the crushing box shell, and one end of the spring is connected to the outside of the filter mesh plate. A driving motor and a rolling bearing are installed on both sides of the crushing box shell, and the output end of the driving motor is connected to a rotating thin rod, and knocking cams are installed on both sides of the outside of the rotating thin rod.
[0014] Furthermore, the knocking cam is arranged directly below the filter mesh plate.
[0015] The utility model provides a crushing device for raw materials of coal gangue sintered insulation bricks, which has the following beneficial effects:
[0016] By arranging a dust extraction cylinder, a filter mesh plate, a connecting pipe, a three-way ventilation duct, a dust reduction chamber, a submersible pump, a dust reduction liquid, an infusion pipe, an atomizing nozzle and an induced draft fan, in the process of the electric crushing roller crushing the raw materials for sintered coal gangue thermal insulation bricks, the dust-containing air diffused in the interior of the crushing box shell can be fully drawn out first, and then the dust in the air can be fully captured and purified by using the mist-like dust reduction liquid, thereby preventing a large amount of dust from diffusing out of the crushing box shell and polluting the processing environment, thereby improving the practicability of the crushing device for sintered coal gangue thermal insulation brick raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The diagram is a structural diagram of a crushing device for raw materials of coal gangue sintered insulation bricks.
[0018] Figure 2 This is an enlarged view of point A in a crushing device for raw materials of coal gangue sintered insulation bricks.
[0019] In the figure: 1. Crushing box shell; 2. Discharge port; 3. Driving motor; 4. Knocking cam; 5. Rotating thin rod; 6. Feed hopper; 7. Electric crushing roller; 8. Atomizing nozzle; 9. Infusion pipe; 10. Dust suppression liquid; 11. Submersible pump; 12. Rolling bearing; 13. Three-way ventilation duct; 14. Induced draft fan; 15. Exhaust pipe; 16. Liquid injection pipe; 17. Dust suppression chamber; 18. Discharge pipe; 19. Connecting pipe; 20. Spring; 21. Dust extraction cylinder; 22. Filter mesh plate; 23. Slider; 24. Slide rail. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0021] The specific implementation of the present invention is described in detail below with reference to specific embodiments.
[0022] like Figure 1-Figure 2 As shown, the embodiment of the present invention provides a crushing device for raw materials of sintered coal gangue thermal insulation bricks, comprising a crushing box shell 1, and a feed hopper 6 is provided on the upper side of the crushing box shell 1, a discharge port 2 is provided on the side of the crushing box shell 1, and a pair of electric crushing rollers 7 are installed inside the crushing box shell 1. The staff can put the raw materials of sintered coal gangue thermal insulation bricks to be crushed into the crushing box shell 1 through the feed hopper 6, and the raw materials of sintered coal gangue thermal insulation bricks will be crushed by the two high-speed rotating electric crushing rollers 7. The crushed materials will fall to the inner bottom of the crushing box shell 1, and the staff can take out the crushed materials from the crushing box shell 1 through the discharge port 2;
[0023] A dust reduction chamber 17 is connected to the side of the crushing box housing 1, and an induced draft fan 14 is installed on the surface of the dust reduction chamber 17. An exhaust pipe 15 is connected to the outside of the induced draft fan 14. Three ventilation pipes 13 are connected to the outside of the dust reduction chamber 17, and the two ends of the three ventilation pipes 13 away from the dust reduction chamber 17 are respectively connected to connecting pipes 19;
[0024] An appropriate amount of dust suppression liquid 10 is stored inside the dust suppression chamber 17. An injection pipe 16 is provided at the top of the side of the dust suppression chamber 17, and a drainage pipe 18 is provided at the bottom of the side of the dust suppression chamber 17. A control valve is installed on the outside of the drainage pipe 18. The staff injects the dust suppression liquid 10 into the dust suppression chamber 17 through the injection pipe 16, and can discharge the wastewater inside the dust suppression chamber 17 through the drainage pipe 18 and the control valve.
[0025] A submersible pump 11 is installed inside the dust suppression chamber 17, and one end of the submersible pump 11 is connected to a liquid infusion tube 9, and a plurality of atomizing nozzles 8 are installed on the outside of the liquid infusion tube 9;
[0026] Two dust extraction cylinders 21 are connected to the inner bottom of the crushing box shell 1, and a filter mesh plate 22 is movably installed inside the dust extraction cylinder 21. The end of the exhaust pipe 15 away from the induced draft fan 14 is arranged inside the dust reduction chamber 17, and the two ends of the connecting pipe 19 are respectively connected to the three ventilation pipes 13 and the interior of the dust extraction cylinder 21.
[0027] In one embodiment of the present invention, when the electric crushing roller 7 crushes the raw material of coal gangue sintered insulation brick, a large amount of dust will be generated. This dust will float out through the feed hopper 6 and the discharge port 2, which will greatly affect the processing environment.
[0028] In response to the above technical problems, when the electric crushing roller 7 crushes the raw materials for sintered coal gangue thermal insulation bricks, the staff can turn on the induced draft fan 14, and the induced draft fan 14 sucks the dust-containing air inside the crushing box shell 1 through the exhaust pipe 15, the dust reduction chamber 17, the three-air duct 13, the connecting pipe 19 and the dust extraction cylinder 21, and allows the dust-containing air to enter the interior of the dust reduction chamber 17. At the same time, the staff turns on the submersible pump 11, and the submersible pump 11 pumps the dust reduction liquid 10 stored in the dust reduction chamber 17 into the interior of the infusion pipe 9, so that the dust reduction liquid 10 is sprayed out through a plurality of atomizing nozzles 8, and these atomized coal gangue thermal insulation brick raw materials will capture the dust in the air to purify the dust-containing air;
[0029] Moreover, before the dust-laden air enters the connecting pipe 19, it is filtered by the filter mesh plate 22 provided inside the dust extraction cylinder 21, thereby intercepting some of the crushed particles of the raw material for sintered coal gangue insulation bricks, thereby preventing the crushed particles of the raw material for sintered coal gangue insulation bricks from entering the interior of the dust reduction chamber 17;
[0030] Through the above technical scheme, in the process of the electric crushing roller 7 crushing the raw materials for sintered coal gangue thermal insulation bricks, the dust-containing air diffused in the interior of the crushing box shell 1 can be fully drawn out first, and then the mist dust reduction liquid 10 is used to fully capture and purify the dust in the air, thereby avoiding a large amount of dust from diffusing out of the crushing box shell 1 and polluting the processing environment, thereby improving the practicality of the crushing device for sintered coal gangue thermal insulation brick raw materials.
[0031] like Figure 1 and Figure 2As shown, in one embodiment of the present utility model, a slider 23 is installed on the side of the filter mesh plate 22, a slide rail 24 is provided inside the dust extraction cylinder 21, and the filter mesh plate 22 is slidably connected to the inside of the dust extraction cylinder 21 through the cooperation of the slider 23 and the slide rail 24, springs 20 are installed on both sides of the inside of the crushing box shell 1, and one end of the spring 20 is connected to the outside of the filter mesh plate 22, and a drive motor 3 and a rolling bearing 12 are respectively installed on both sides of the crushing box shell 1, and the output end of the drive motor 3 is connected to a rotating thin rod 5, and knocking cams 4 are installed on both sides of the outer side of the rotating thin rod 5, and the knocking cams 4 are arranged directly below the filter mesh plate 22.
[0032] In this embodiment, when the filter mesh plate 22 filters the dust-laden air for a long time, the mesh holes of the filter mesh plate 22 will inevitably be clogged by larger dust particles or crushed particles of the raw material of the coal gangue sintered insulation brick, which results in a decrease in the circulation efficiency of the dust-laden air in the entire purification structure.
[0033] In response to the above technical problems, the staff can turn on the drive motor 3 after a period of time. The output end of the drive motor 3 drives the rotating thin rod 5 to rotate through the rolling bearing 12, so that the two knocking cams 4 sleeved on the outside of the rotating thin rod 5 can continuously knock on the two filter mesh plates 22, so that the filter mesh plates 22 vibrate through the spring 20, the slide rail 24 and the slider 23, and then shake out and clean the debris attached to the surface of the filter mesh plate 22 and blocked in the mesh of the filter mesh plate 22, thereby improving the purification efficiency of the dust-containing air by the crushing device for the raw materials of coal gangue sintered insulation bricks.
[0034] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A pulverizing device for raw materials of coal gangue sintered thermal insulation bricks, comprising a pulverizing box housing (1), wherein a feed hopper (6) is arranged on the upper side of the pulverizing box housing (1), a discharge port (2) is provided on the side of the pulverizing box housing (1), and a pair of electric pulverizing rollers (7) are installed inside the pulverizing box housing (1), characterized in that: The side of the crushing box shell (1) is connected to a dust removal chamber (17), and an induced draft fan (14) is installed on the surface of the dust removal chamber (17); the outer side of the induced draft fan (14) is connected to an exhaust pipe (15); the outer side of the dust removal chamber (17) is connected to three ventilation pipes (13), and the two ends of the three ventilation pipes (13) away from the dust removal chamber (17) are respectively connected to connecting pipes (19); A submersible pump (11) is installed inside the dust removal chamber (17), and one end of the submersible pump (11) is connected to a liquid infusion tube (9), and a plurality of atomizing nozzles (8) are installed on the outside of the liquid infusion tube (9); The inner bottom of the crushing box housing (1) is connected to two dust extraction cylinders (21), and a filter mesh plate (22) is movably installed inside the dust extraction cylinder (21).
2. The pulverizing device for raw materials of coal gangue sintered thermal insulation bricks according to claim 1, characterized in that: One end of the exhaust pipe (15) away from the induced draft fan (14) is arranged inside the dust reduction chamber (17), and both ends of the connecting pipe (19) are respectively connected to the inside of the three ventilation pipes (13) and the dust extraction cylinder (21).
3. The pulverizing device for raw materials of coal gangue sintered thermal insulation bricks according to claim 1, characterized in that: A liquid injection pipe (16) is arranged at the top of the side of the dust reduction chamber (17), a liquid discharge pipe (18) is arranged at the bottom of the side of the dust reduction chamber (17), and a control valve is installed on the outside of the liquid discharge pipe (18).
4. The pulverizing device for raw materials of coal gangue sintered thermal insulation bricks according to claim 1, characterized in that: A sliding block (23) is installed on the side of the filter mesh plate (22), a sliding rail (24) is arranged inside the dust extraction cylinder (21), and the filter mesh plate (22) is slidably connected inside the dust extraction cylinder (21) through the cooperation of the sliding block (23) and the sliding rail (24).
5. The pulverizing device for raw materials of coal gangue sintered thermal insulation bricks according to claim 4, characterized in that: Springs (20) are installed on both sides of the crushing box shell (1), and one end of the spring (20) is connected to the outer side of the filter mesh plate (22). A driving motor (3) and a rolling bearing (12) are installed on both sides of the crushing box shell (1), and the output end of the driving motor (3) is connected to a rotating thin rod (5). Both sides of the outer side of the rotating thin rod (5) are installed with knocking cams (4).
6. The pulverizing device for raw materials of coal gangue sintered thermal insulation bricks according to claim 5, characterized in that: The knocking cam (4) is arranged directly below the filter mesh plate (22).