Aluminum block cleaning machine

Abstract

The utility model belongs to the technical field of aluminum block cleaning equipment, and particularly relates to an aluminum block cleaning machine which comprises a machine frame, a first cleaning assembly and a second cleaning assembly are installed at the two ends of the top of the machine frame respectively, the first cleaning assembly is located on the right side of the second cleaning assembly, and the adjacent surfaces of the first cleaning assembly and the second cleaning assembly are fixedly communicated. The primary cleaning assembly achieves the action of primary cleaning of the aluminum blocks and comprises a primary spraying pipe, a vibration disc and a primary cleaning barrel, and the primary cleaning barrel is installed at the top of the right end of the rack. According to the aluminum block cleaning machine, multi-station integration is achieved, only one person is needed for feeding, labor and sites are saved, and the working efficiency and quality of cleaning are improved. Meanwhile, compared with similar machine tables, the equipment is miniaturized, the occupied space is saved, and the equipment has good adaptability to various small aluminum products; and an alkaline environment-friendly special cleaning agent is adopted, so that the pollution to the environment is prevented, secondary treatment on wastewater is not needed, and the cost is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum block cleaning, in particular to an aluminum block cleaning machine. Background Art

[0002] At present, the traditional aluminum block cleaning method is a step-by-step process, which requires multiple people and multiple machines to perform at the same time. Since multiple people and machines are required to perform step-by-step cleaning at the same time, the control of cleaning quality may become more difficult. Each operator and machine may have different cleaning effects, which may lead to differences in cleaning results; and multiple machines and multiple operators also lead to low production efficiency. Each step needs to wait for the previous step to be completed before it can be performed, which may lead to a longer production cycle; multiple people and multiple machines operate at the same time, which may increase labor and equipment costs. Each step requires specialized equipment and operators, and may require training and management of multiple operating teams, which increases labor costs, so an aluminum block cleaning machine is needed. Utility Model Content

[0003] Based on the existing technical problems, the utility model proposes an aluminum block cleaning machine.

[0004] The utility model provides an aluminum block cleaning machine, which comprises a frame. A first cleaning component and a second cleaning component are respectively installed at two ends of the top of the frame. The first cleaning component is located on the right side of the second cleaning component, and adjacent surfaces are fixedly connected.

[0005] The one-step cleaning component realizes the one-step cleaning of the aluminum block, and the one-step cleaning component includes a spray pipe, a vibration plate and a cleaning bucket, the one-step cleaning bucket is installed on the top of the right end of the frame, the vibration plate is arranged inside the one-step cleaning bucket, and the one-step spray pipe is installed on the top of the vibration plate through a connecting support rod.

[0006] The two-pass cleaning component realizes the two-pass cleaning and water removal of the aluminum blocks. The two-pass cleaning component includes a two-pass cleaning box, a vibrating screen, two-pass spray pipes and a finished product discharge port. The right end of the two-pass cleaning box and the left end of the one-pass cleaning barrel are fixedly connected. The vibrating screen is installed inside the two-pass cleaning box, and the aluminum blocks vibrated by the vibrating disk fall to the top of the vibrating screen for transportation to the finished product discharge port.

[0007] The second-stage spray pipe is installed on the inner top wall of the second-stage cleaning box and is located above the vibrating screen. The bottom mounting surface of the second-stage cleaning box is fixedly mounted to the top of the frame. The finished product discharge port is located at the left end of the second-stage cleaning box.

[0008] Preferably, a medicine water tank is fixedly mounted on one side of the first cleaning component, and a clean water tank is fixedly mounted on one side of the second cleaning component, and the clean water tank is located on one side of the medicine water tank.

[0009] Preferably, filters are provided inside the clean water tank and inside the medicinal water tank, and return pipes are fixedly installed on one side surface of the first cleaning bucket and one side surface of the second cleaning tank. The two return pipes are respectively located on the top of the medicinal water tank and the clean water tank, and water flowing out of the return pipes falls onto the surface of the filter.

[0010] Preferably, a float switch is provided on one side surface of the top of the medicine water tank and one side surface of the top of the clean water tank, and a heating tube is also provided inside the medicine water tank and inside the clean water tank.

[0011] Preferably, one side outer surface of the medicinal water tank and one side outer surface of the clean water tank are fixedly connected with a drain pipe, one end of the drain pipe is fixedly installed with a booster pump, and the water outlet ends of the two booster pumps are respectively fixedly installed with a medicinal water supply pipe and a clean water supply pipe.

[0012] Preferably, the water outlet end of the medicinal solution supply pipe is connected to the water inlet end of the first spray pipe, and the water outlet end of the clean water supply pipe is connected to the water inlet end of the second spray pipe.

[0013] Preferably, a sewage pipe is fixedly installed at the bottom of the chemical water tank and the bottom of the clean water tank, and a thermometer is also provided inside the chemical water tank and the clean water tank.

[0014] The beneficial effects of the present invention are:

[0015] This device realizes multi-station integration, only one person is needed for loading, saving labor and space, and improving cleaning efficiency and quality. At the same time, compared with similar machines, the equipment is miniaturized, saving space, and has good adaptability for various small aluminum products; and it uses alkaline environmentally friendly special cleaning agents to prevent environmental pollution, and does not require secondary treatment of wastewater, saving costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural schematic diagram of an aluminum block cleaning machine;

[0017] Figure 2 For aluminum block cleaning machine Figure 1 A magnified view of the structure in the middle.

[0018] In the figure: 1. frame; 2. first cleaning component; 21. first spray pipe; 22. vibration plate; 23. first cleaning barrel; 3. second cleaning component; 31. second cleaning box; 32. vibration screen; 33. second spray pipe; 34. finished product outlet; 4. chemical solution tank; 5. clean water tank; 6. filter; 7. return pipe; 8. float switch; 9. heating pipe; 10. drain pipe; 11. booster pump; 12. chemical solution supply pipe; 13. clean water supply pipe; 14. sewage pipe; 15. thermometer. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0020] Reference Figure 1-Figure 2 An aluminum block cleaning machine includes a frame 1, a first cleaning component 2 and a second cleaning component 3 are respectively installed at the top two ends of the frame 1, the first cleaning component 2 is located on the right side of the second cleaning component 3, and the adjacent surfaces are fixedly connected.

[0021] A cleaning component 2 realizes the action of cleaning the aluminum block. The cleaning component 2 includes a spray pipe 21, a vibration plate 22 and a cleaning bucket 23. The cleaning bucket 23 is installed on the top of the right end of the frame 1, the vibration plate 22 is arranged inside the cleaning bucket 23, and the spray pipe 21 is installed on the top of the vibration plate 22 through a connecting support rod.

[0022] The second-pass cleaning component 3 realizes the second-pass cleaning and water removal of the aluminum blocks. The second-pass cleaning component 3 includes a second-pass cleaning box 31, a vibrating screen 32, a second-pass spray pipe 33 and a finished product discharge port 34. The right end of the second-pass cleaning box 31 and the left end of the first-pass cleaning barrel 23 are fixedly connected. The vibrating screen 32 is installed inside the second-pass cleaning box 31, and the aluminum blocks vibrated by the vibrating disk 22 fall to the top of the vibrating screen 32 and are transported to the finished product discharge port 34.

[0023] A medicine tank 4 is fixedly installed on one side of the first cleaning component 2, and an alkaline environmentally friendly special cleaning agent is used inside the medicine tank 4. A clean water tank 5 is fixedly installed on one side of the second cleaning component 3, and the clean water tank 5 is located on one side of the medicine tank 4.

[0024] Specifically, a medicine box 4 is provided to store cleaning medicine, and the medicine is extracted during cleaning to clean the aluminum block. After the cleaning medicine is received, the residual medicine on the surface is cleaned again with clean water to avoid the retention of medicine and affect the surface quality of the aluminum block. The dirt and residue on the surface of the aluminum block can be effectively removed, so that the aluminum block can reach a higher degree of cleanliness.

[0025] A filter screen 6 is provided inside the clean water tank 5 and the chemical water tank 4. A return pipe 7 is fixedly installed on one side surface of the first cleaning bucket 23 and one side surface of the second cleaning tank 31. The two return pipes 7 are respectively located at the top of the chemical water tank 4 and the clean water tank 5, and the water flowing out of the return pipe 7 falls onto the surface of the filter screen 6.

[0026] Specifically implemented in this way, the filter 6 can effectively filter out impurities and particles in the water, prevent them from entering the cleaning components and the return pipe, maintain the cleanliness of the clean water and the medicine, and thus improve the cleaning effect; after the water flowing out through the return pipe 7 falls on the surface of the filter 6, the filtered water can be recycled again. In this way, water waste can be reduced and resource utilization can be improved; the setting of the filter 6 can reduce the damage and blockage of the equipment caused by impurities, and reduce the frequency and cost of maintaining and cleaning the equipment.

[0027] The second spray pipe 33 is installed on the inner top wall of the second cleaning box 31 and is located above the vibrating screen 32. The bottom mounting surface of the second cleaning box 31 is fixedly mounted on the top of the frame 1, and the finished product discharge port 34 is located at the left end of the second cleaning box 31.

[0028] A float switch 8 is provided on one side surface of the top of the medicine tank 4 and one side surface of the top of the clean water tank 5 , and a heating tube 9 is also provided inside the medicine tank 4 and the clean water tank 5 .

[0029] Specifically implemented in this way, the float switch 8 can realize automatic control of the water level, ensure the stability of the water level in the medicine tank 4 and the clean water tank 5, and avoid affecting the cleaning effect due to too high or too low water level; the heating tube 9 can control the temperature of the medicine and clean water, and adjust it as needed to adapt to different cleaning needs to achieve a more thorough cleaning effect; by automatically controlling the water level and temperature adjustment, the cleaning process is more stable and efficient, and the cleaning efficiency is improved.

[0030] A drainage pipe 10 is fixedly connected to one side outer surface of the medicine tank 4 and one side outer surface of the clean water tank 5. A booster pump 11 is fixedly installed at one end of the drainage pipe 10. A medicine supply pipe 12 and a clean water supply pipe 13 are fixedly installed at the water outlet ends of the two booster pumps 11 respectively.

[0031] Specifically implemented in this way, the booster pump 11 can provide a greater water pressure, so that the chemical solution and clean water can be quickly and stably supplied to the required position. This helps to improve the cleaning effect and speed, and ensure that the chemical solution and clean water are fully covered and flushed; by separately setting the chemical solution water supply pipe 12 and the clean water supply pipe 13, the chemical solution and clean water can be supplied separately as needed, and the use ratio and flow rate of the chemical solution and clean water during cleaning can be flexibly adjusted.

[0032] The water outlet end of the medicine water supply pipe 12 is connected to the water inlet end of the first spray pipe 21 , and the water outlet end of the clean water supply pipe 13 is connected to the water inlet end of the second spray pipe 33 .

[0033] Specifically, by connecting with the spray pipe, the medicine and clean water can be evenly sprayed on the surface to be cleaned, thereby achieving a more thorough cleaning effect; through the setting of the spray pipe, the medicine and clean water can be recycled, reducing the waste of medicine and clean water and reducing the cleaning cost.

[0034] A sewage pipe 14 is fixedly installed at the bottom of the chemical liquid tank 4 and the bottom of the clean water tank 5 , and a thermometer 15 is also arranged inside the chemical liquid tank 4 and the clean water tank 5 .

[0035] Specifically, by setting the drain pipe 14, the waste water in the medicine water tank 4 and the clean water tank 5 can be easily discharged to avoid water accumulation and retention, ensuring the smooth progress of the cleaning process; by monitoring the thermometer 15, the temperature changes of the medicine water and the clean water can be accurately grasped, so as to more accurately control the temperature during the cleaning process and improve the cleaning effect; by setting the drain pipe 14 at the bottom of the medicine water tank 4 and the clean water tank 5, and setting the thermometer 15 inside, the waste water can be easily discharged to avoid the risk of environmental pollution, and the temperature of the medicine water and the clean water can be accurately controlled to improve the cleaning effect and the safety of the staff. These measures help to improve the cleaning efficiency and quality, and provide better protection for the use of the equipment.

[0036] This device realizes multi-station integration, only one person is needed for loading, saving labor and space, and improving cleaning efficiency and quality. At the same time, compared with similar machines, the equipment is miniaturized, saving space, and has good adaptability for various small aluminum products; and it uses alkaline environmentally friendly special cleaning agents to prevent environmental pollution, and does not require secondary treatment of wastewater, saving costs.

[0037] Working principle: During cleaning, a first cleaning component 2 and a second cleaning component 3 are set up to achieve cleaning with liquid medicine first and then with clean water. A heating tube 9 is set inside the liquid medicine tank 4 and the clean water tank 5. The thermometer 15 automatically controls the temperature. The float switch 8 controls automatic water addition. The booster pump 11 pumps water to the spray pipe, which flows back through the return pipe 7 and is filtered during the return flow.

[0038] During one cleaning step: the aluminum block to be cleaned is added to the vibrating plate 22. Through the action of the vibrating plate 22, the material is continuously fed to the discharge port. During the process, a spray pipe 21 continuously sprays cleaning solution to achieve a cleaning effect.

[0039] During the second cleaning, the aluminum blocks after the first cleaning fall into the second cleaning through the discharge port of the vibrating plate 22. The second cleaning is on the vibrating screen 32, and the aluminum blocks thereon are continuously transported forward by the vibrating screen 32. During the process, the second spray pipe 33 continuously sprays clean water to remove the residual medicine from the first cleaning.

[0040] The third pass is also on the vibrating screen 32, and the aluminum blocks thereon are continuously transported forward by the vibrating screen 32. In the process, the high-frequency vibration of the vibrating screen 32 is used to remove the residual clean water in the second pass.

[0041] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An aluminum block cleaning machine, comprising a frame (1), characterized in that: A first cleaning component (2) and a second cleaning component (3) are respectively installed at two ends of the top of the frame (1); the first cleaning component (2) is located on the right side of the second cleaning component (3), and adjacent surfaces are fixedly connected; The one-way cleaning component (2) realizes the one-way cleaning action of the aluminum block, and the one-way cleaning component (2) comprises a one-way spray pipe (21), a vibration plate (22) and a one-way cleaning bucket (23), wherein the one-way cleaning bucket (23) is installed at the top of the right end of the frame (1), the vibration plate (22) is arranged inside the one-way cleaning bucket (23), and the one-way spray pipe (21) is installed on the top of the vibration plate (22) through a connecting support rod; The second-pass cleaning component (3) realizes the second-pass cleaning action of the aluminum block and the action of removing water. The second-pass cleaning component (3) comprises a second-pass cleaning box (31), a vibrating screen (32), a second-pass spray pipe (33) and a finished product discharge port (34). The right end of the second-pass cleaning box (31) and the left end of the first-pass cleaning barrel (23) are fixedly connected. The vibrating screen (32) is installed inside the second-pass cleaning box (31), and the aluminum block vibrated by the vibrating plate (22) falls to the top of the vibrating screen (32) and is transported to the finished product discharge port (34). The second-stage spray pipe (33) is installed on the inner top wall of the second-stage cleaning box (31) and is located above the vibrating screen (32). The bottom mounting surface of the second-stage cleaning box (31) is fixedly mounted on the top of the frame (1). The finished product discharge port (34) is located at the left end of the second-stage cleaning box (31).

2. The aluminum block cleaning machine according to claim 1, characterized in that: A medicine tank (4) is fixedly mounted on one side of the first cleaning component (2), and a clean water tank (5) is fixedly mounted on one side of the second cleaning component (3), wherein the clean water tank (5) is located on one side of the medicine tank (4).

3. The aluminum block cleaning machine according to claim 2, characterized in that: The interior of the clean water tank (5) and the interior of the chemical water tank (4) are both provided with a filter screen (6), and a side surface of the first cleaning bucket (23) and a side surface of the second cleaning tank (31) are both fixedly mounted with a return pipe (7), the two return pipes (7) are respectively located at the top of the chemical water tank (4) and the clean water tank (5), and the water flowing out of the return pipe (7) falls onto the surface of the filter screen (6).

4. The aluminum block cleaning machine according to claim 2, characterized in that: A float switch (8) is provided on one side surface of the top end of the medicine water tank (4) and one side surface of the top end of the clean water tank (5), and a heating pipe (9) is also provided inside the medicine water tank (4) and the clean water tank (5).

5. The aluminum block cleaning machine according to claim 2, characterized in that: One side outer surface of the medicine tank (4) and one side outer surface of the clean water tank (5) are both fixedly connected with a drainage pipe (10), one end of the drainage pipe (10) is fixedly mounted with a booster pump (11), and the water outlet ends of the two booster pumps (11) are respectively fixedly mounted with a medicine water supply pipe (12) and a clean water supply pipe (13).

6. The aluminum block cleaning machine according to claim 5, characterized in that: The water outlet end of the medicine water supply pipe (12) is connected to the water inlet end of the first spray pipe (21), and the water outlet end of the clean water supply pipe (13) is connected to the water inlet end of the second spray pipe (33).

7. The aluminum block cleaning machine according to claim 2, characterized in that: A sewage pipe (14) is fixedly installed at the bottom of the medicine water tank (4) and the bottom of the clean water tank (5), and a thermometer (15) is also arranged inside the medicine water tank (4) and the clean water tank (5).

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