Clamping device for controlling machining deformation of thin-wall part

By designing a clamping device including electromagnetic suction cups, magnetic permeable blocks, pads and sliders, the problem of deformation and low efficiency of thin-walled parts when machining on lathes is solved, and higher processing accuracy and efficiency are achieved, reducing the quality of the process and quality of the thin-walled parts. The cost.

CN222493091UActive Publication Date: 2025-02-18HARBIN FIRST MACHINERY GRP
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Patent Information

Application Number
CN202323614606.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-28
Publication Date
2025-02-18
Estimated Expiration
2033-12-28

AI Technical Summary

Technical Problem

Traditional thin-walled parts are prone to deformation when processed on lathes, and have low processing efficiency, resulting in high scrapping rates and increased processing costs.

Method used

A clamping device including electromagnetic suction cup, magnetic permeable block, pad and slider is designed to fix the parts by electromagnetic suction, and stabilize the fixing and processing of the parts by adjusting the slider and pad.

Benefits of technology

This device can effectively reduce the deformation of thin-walled parts, improve processing accuracy and efficiency, and reduce the scrap rate and processing cost of parts.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a clamping device for controlling machining deformation of a thin-wall part. The clamping device comprises an electromagnetic chuck, a magnetic conductive block, a cushion block and a sliding block. The magnetic conductive blocks are provided with T-shaped tracks along the axial direction, the plurality of magnetic conductive blocks are uniformly distributed and fixed on the electromagnetic chuck along the circumference, the T-shaped track of each magnetic conductive block is internally connected with a sliding block in a sliding manner, and a cushion block is fixed on each sliding block; a thin-wall part is attracted to the cushion block through electromagnetism, and the part is fixed to the cushion block in the axial direction. According to the utility model, the turning of thin-walled parts can be realized on a lathe, and the deformation of the parts can be reduced. If an inner hole and an outer circle need to be machined, secondary clamping is not needed, after the electromagnetic chuck sucks the part, direct machining of the inner hole and the outer circle can be achieved by directly adjusting the positions of the sliding block and the pressing plate, the remaining end face can be directly machined by turning over, meanwhile, machining deformation of the thin-wall part can be controlled, the machining quality and machining efficiency of the thin-wall part are improved, and the rejection rate of the part is reduced. The processing cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of lathe processing, and specifically relates to a clamping device for controlling the processing deformation of thin-walled parts, and more particularly to the process of rough and fine processing of thin-walled parts on a lathe. Background Art

[0002] In the actual processing process, there are many cases of processing thin-walled parts on lathes. The traditional processing method is to use clamping jaws. On the one hand, this clamping method is easy to cause deformation of thin-walled parts. At the same time, secondary clamping is required when processing inner holes and outer circles. This method has a big problem that it causes large deformation of thin-walled parts on lathes, low efficiency, and easy to cause parts to be scrapped, resulting in a significant increase in the processing cost of parts. Utility Model Content

[0003] The utility model provides a clamping device for controlling machining deformation of thin-walled parts, which solves the above problem.

[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a clamping device for controlling the processing deformation of thin-walled parts, characterized in that it includes an electromagnetic suction cup, a magnetic block, a cushion block and a slider; the magnetic block is provided with a T-shaped track along the axial direction, and a plurality of magnetic blocks are evenly fixed on the electromagnetic suction cup along the circumference, and a slider is slidably connected in the T-shaped track of each magnetic block, and a cushion block is fixed on the slider; the thin-walled parts are electromagnetically sucked on the cushion block, and the parts are fixed on the cushion block in the axial direction.

[0005] Beneficial effects: The utility model can replace the processing device for clamping thin-walled parts on a lathe with a traditional chuck, realize the turning processing of thin-walled parts on the lathe, and reduce the deformation of the parts.

[0006] If you need to process inner holes and outer circles, there is no need for secondary clamping. After the electromagnetic chuck sucks the parts, you can directly adjust the position of the slider and the pressure plate to achieve direct processing of the inner holes and outer circles, and turn over and directly process the remaining end faces. At the same time, it can control the processing deformation of thin-walled parts, improve the processing quality and processing efficiency of thin-walled parts, reduce the scrap rate of parts, and save processing costs. This clamping device provides an effective reference model for lathe processing of similar thin-walled parts, which can be achieved by simply changing the position of the magnetic block and the stroke of the slider. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 A schematic diagram of the structure of a magnetic conductive block

[0008] Figure 2 For Slider

[0009] Figure 3 For pads

[0010] Figure 4This is the general assembly drawing of the device, where the double-dotted line represents the workpiece

[0011] Figure 5 It is a schematic diagram of the structure of another magnetic conductive block. DETAILED DESCRIPTION

[0012] In order to make the purpose, content and advantages of the utility model clearer, the specific implementation methods of the utility model are further described in detail below.

[0013] The utility model provides a clamping device for controlling the processing deformation of thin-walled parts, comprising an electromagnetic chuck, a long magnetic conductive block 1, a short magnetic conductive block 2, a cushion block 3 and a slide block 4;

[0014] The long magnetic conductive blocks 1 and the short magnetic conductive blocks 2 are both provided with T-shaped tracks along the axial direction, a plurality of long magnetic conductive blocks 1 are evenly distributed and fixed on the electromagnetic chuck along the circumference, and a plurality of short magnetic conductive blocks 2 are alternately arranged between the long magnetic conductive blocks;

[0015] Slide blocks are slidably connected in the T-shaped tracks of the long magnetic conductive block 1 and the short magnetic conductive block 2, and cushion blocks 3 are fixed on the slide blocks; the long magnetic conductive block 1 and the short magnetic conductive block 2 can be used to clamp workpieces of different sizes.

[0016] Thin-walled parts are attached to the pads by electromagnetic suction, which fixes the parts in the axial direction.

[0017] Equipped with corresponding pressing plates, bolts and nuts, the thin-walled parts can be fixed on the pads using the pressing plates and then the turning process can be carried out.

[0018] Determine the size of the magnetic block and spacer according to the outer circle, inner hole and wall thickness of the part.

[0019] The magnetic blocks with tracks that are designed to have different sizes and reasonable structures must meet the corresponding accuracy requirements of the structure and be fixed to the electromagnetic chuck with hexagon socket bolts when in use.

[0020] According to the size of the parts, the position of the pad is adjusted by the slider, and the thin-walled parts are electromagnetically sucked onto the pad.

[0021] This device can provide an effective reference model for similar thin-walled zero lathe processing, which can be realized by simply changing the position of the magnetic block and the stroke of the slide. The part can be a gear structure.

[0022] The biggest advantage of this device is that it can reduce the clamping and processing deformation of thin-walled parts, and there is no need to clamp the workpiece again, which greatly improves the processing accuracy and efficiency; the device has low manufacturing cost and is easy to operate, which greatly improves the processing efficiency and reduces the processing cost of thin-walled parts.

[0023] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A clamping device for controlling the deformation of thin-walled parts during machining, characterized in that: It includes an electromagnetic chuck, a magnetic block, a cushion block and a slider; the magnetic block is provided with a T-shaped track along the axial direction, and multiple magnetic blocks are evenly distributed and fixed on the electromagnetic chuck along the circumference; a slider is slidably connected in the T-shaped track of each magnetic block, and a cushion block is fixed on the slider; thin-walled parts are attached to the cushion block by electromagnetic suction, and the parts are fixed on the cushion block in the axial direction.

2. A clamping device for controlling machining deformation of thin-walled parts according to claim 1, characterized in that: Each magnetic conductive block is provided with two sliding blocks.

3. A clamping device for controlling deformation of thin-walled parts according to claim 1, characterized in that: The magnetic conductive block is fixed on the electromagnetic chuck by means of hexagon socket bolts.

4. A clamping device for controlling machining deformation of thin-walled parts according to claim 1, characterized in that: Adjust the spacer position by sliding the slider.

5. A clamping device for controlling machining deformation of thin-walled parts according to claim 1, characterized in that: The thin-walled parts are fixed on the spacers by means of pressure plates.

6. A clamping device for controlling machining deformation of thin-walled parts according to claim 1, characterized in that: The magnetic conductive blocks are divided into long magnetic conductive blocks and short magnetic conductive blocks. A plurality of long magnetic conductive blocks are evenly distributed and fixed on the electromagnetic chuck along the circumference, and a plurality of short magnetic conductive blocks are alternately arranged between the long magnetic conductive blocks.

7. A clamping device for controlling machining deformation of thin-walled parts according to claim 1, characterized in that: The part is a gear structure.