Tank type fermentation partition aeration system
By using a baffle and spring structure in the tank fermentation and aeration device, the blockage problem caused by small particles is solved, ensuring the normal output of the airflow and the long-term use of the device.
Patent Information
- Application Number
- CN202421054905.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-15
AI Technical Summary
In existing tank fermentation and aeration devices, smaller particles may pass through the dustproof net under the action of water pressure and accumulate at the bottom of the clamp, causing the bottom of the air conduit to be blocked and affecting the airflow output.
A trough fermentation zone aeration system is designed, using a baffle and a spring structure, and the airflow pushes the baffle to move to ensure the normal output of the airflow; when the aeration is stopped, the spring pushes the baffle to close to prevent sewage from entering.
It effectively prevents small particles from entering the aeration pipe, avoids blockage problems, ensures the normal output of airflow, and extends the service life of the device.
Smart Images

Figure CN222499127U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fermentation, in particular to a trough type fermentation partition aeration system. Background Art
[0002] A tank fermentation aeration device is a device used in biological fermentation processes, usually consisting of a tank reactor and an aeration system. The tank reactor is used to contain the fermented material, while the aeration system provides the oxygen required for the biological process by injecting gas, usually air or oxygen, into the reactor. This device is often used in fields such as bioengineering, food and beverage industry, to produce yeast, bacteria, enzymes and other biological products.
[0003] A Chinese patent discloses an aeration device for tank fermentation of organic waste (publication number: CN212857096U). The device is provided with an air guide pipe, a card cover, an aeration hole, an aeration pipe, a dirt blocking net, a floating ring and a closed water ring. When aeration is stopped, as the air pressure inside the card cover decreases, sewage from the outside flows in through the dirt blocking net, and then the sewage rises, and the water level enters the air guide pipe. Then the floating ring in the air guide pipe slides on the surface of the aeration pipe through the closed water sleeve, and then the floating ring drives the closed water ring to fit closely with the upper surface of the inner wall of the cavity, so that the sewage is blocked and will not continue to be poured in. This method can play a good role in preventing water from pouring in, so that sewage will not enter the aeration pipe when it is used, and it will not be blocked when used for a long time. However, there are still the following defects in the device:
[0004] The dirt-blocking net in the prior art can only intercept larger debris in sewage, while some smaller particles may pass through the gaps on the surface of the dirt-blocking net under the action of water pressure and enter the interior of the card cover. These debris particles will accumulate at the bottom of the card cover. After a long period of accumulation, they may block the bottom of the air duct and affect the output airflow of the aeration device. Therefore, a trough-type fermentation partition aeration system is proposed to solve the above problems. Utility Model Content
[0005] The technical problems to be solved by the utility model are as follows: some smaller particles may pass through the gaps on the surface of the dirt-blocking net and enter the interior of the card cover under the action of water pressure, and these debris particles will accumulate at the bottom of the card cover. After a long period of accumulation, they may block the bottom of the air duct and affect the output airflow of the aeration device.
[0006] The purpose of the utility model can be achieved through the following technical solutions:
[0007] A tank-type fermentation partition aeration system comprises a conveying mechanism, an aeration mechanism is arranged on the top of the conveying mechanism, and the conveying mechanism comprises a main pipeline;
[0008] Also includes:
[0009] The aeration mechanism comprises a mounting head, a connection port is provided in the middle of the top of the mounting head, an aeration pipe is connected through one end of the side of the mounting head, and an air outlet is provided at the bottom of the aeration pipe and at one end away from the mounting head;
[0010] Wherein, a baffle is slidably connected to the inner wall of the aeration pipe and located above the air outlet, and the baffle is L-shaped as a whole, a bearing is fixedly installed in the middle of one side of the baffle, a screw is rotatably connected to the inner side of the bearing, and a connecting sleeve is provided on the threaded sleeve of the outer wall of the screw;
[0011] Wherein, the outer wall sleeve of the screw rod is provided with a waterproof rubber sleeve, one end of the waterproof rubber sleeve is fixedly connected to the blocking piece, and the other end of the waterproof rubber sleeve is fixedly connected to the connecting sleeve.
[0012] As a further solution of the utility model: the inner wall of the aeration pipe is provided with slide grooves above and below the connecting sleeve, the inner sides of the two slide grooves are fixedly connected with springs, and the other end of the spring is fixedly installed with the connecting sleeve.
[0013] As a further solution of the utility model: one end of the screw rod away from the bearing is fixedly connected to a connecting rod, the other end of the connecting rod is fixedly connected to a movable block, and the top and bottom ends of the movable block are fixedly connected to a limiting axis.
[0014] As a further solution of the utility model: the outer wall movable sleeve of the connecting rod is provided with a rotating sleeve, the middle part of the inner wall of the rotating sleeve is provided with a connecting groove, the inner middle part of the connecting groove is slidably connected to the movable block, and the inner two ends of the connecting groove are slidably connected to the limit shaft.
[0015] As a further solution of the utility model: the outer wall of the rotating sleeve is rotatably connected to the inner wall of the aeration pipe, the outer wall of the rotating sleeve is also fixedly connected to a sealing ring, and one end of the rotating sleeve passes through the aeration pipe and is fixedly connected to a knob.
[0016] As a further solution of the utility model: the conveying mechanism also includes a shunt pipe, one end of which is connected to the main pipe, the bottom of the shunt pipe is snap-connected with a bracket, the top of the bracket is threadedly connected with a bolt, and the end of the bolt is threadedly connected to the outer wall of the shunt pipe.
[0017] As a further solution of the utility model: a plurality of supporting pipes are connected through the top of the diversion pipe, the top of the supporting pipe is fixedly connected to the mounting head, and the inside of the supporting pipe is connected through the connecting port.
[0018] Beneficial effects of the utility model:
[0019] (1) The utility model guides the airflow into the aeration pipe, and the airflow flows out from the air outlet at the bottom of the aeration pipe. During this period, the air pressure pushes the baffle to move in the aeration pipe and ensures that the airflow can be normally output from the air outlet. When aeration is stopped, the spring pushes the baffle to close the air outlet to allow sewage to enter the aeration pipe. The overall structure of the aeration pipe is simple and the air outlet is not easily blocked by debris.
[0020] (2) By turning the knob on the outside of the aeration pipe, the connecting sleeve is driven to compress the spring, thereby changing the force required for the airflow to push the baffle to move, so that the flow rate of the gas output from the outlet can be limited and adjusted according to actual conditions. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The utility model is further described below in conjunction with the accompanying drawings.
[0022] Figure 1 This is a schematic diagram of the overall structure of the practical aeration mechanism;
[0023] Figure 2 It is a schematic diagram of the internal structure of the installation head in the utility model;
[0024] Figure 3 yes Figure 2 A schematic diagram of the enlarged structure of region A;
[0025] Figure 4 It is a schematic diagram of the internal structure of the rotating sleeve in the utility model;
[0026] Figure 5 It is a schematic diagram of the cross-sectional structure of the rotating sleeve in the utility model from a side perspective;
[0027] Figure 6 It is a schematic diagram of the overall structure of the aeration system in the utility model.
[0028] In the figure: 1. conveying mechanism; 101. main pipeline; 102. branch pipeline; 103. support pipeline; 104. bolt; 105. bracket; 2. aeration mechanism; 201. mounting head; 202. connection port; 203. aeration pipeline; 204. air outlet; 205. baffle; 206. bearing; 207. screw; 208. waterproof rubber sleeve; 209. connecting sleeve; 210. spring; 211. slide groove; 212. connecting rod; 213. movable block; 214. limit shaft; 215. rotating sleeve; 216. connecting groove; 217. knob. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0030] like Figure 1-6 As shown, a tank-type fermentation partition aeration system includes a conveying mechanism 1, an aeration mechanism 2 is arranged on the top of the conveying mechanism 1, and the conveying mechanism 1 includes a main pipeline 101; wherein the aeration mechanism 2 includes a mounting head 201, a connection port 202 is provided in the middle of the top of the mounting head 201, an aeration pipeline 203 is connected to one end of the side of the mounting head 201, and an air outlet 204 is provided at the bottom of the aeration pipeline 203 and at one end away from the mounting head 201; wherein the inner portion of the aeration pipeline 203 A baffle 205 is slidably connected to the wall and located above the air outlet 204. The baffle 205 is L-shaped as a whole. A bearing 206 is fixedly installed in the middle of one side of the baffle 205. A screw 207 is rotatably connected to the inner side of the bearing 206. A connecting sleeve 209 is threadedly sleeved on the outer wall of the screw 207. Among them, a waterproof rubber sleeve 208 is sleeved on the outer wall of the screw 207. One end of the waterproof rubber sleeve 208 is fixedly connected to the baffle 205, and the other end of the waterproof rubber sleeve 208 is fixedly connected to the connecting sleeve 209. Figure 2-Figure 3 As shown, the waterproof rubber sleeve 208 is made of silicone material and is used to prevent the surface of the screw 207 from rusting;
[0031] The inner wall of the aeration pipe 203 and above and below the connecting sleeve 209 are provided with a slide groove 211, and the inner sides of the two slide grooves 211 are fixedly connected with a spring 210, and the other end of the spring 210 is fixedly installed with the connecting sleeve 209. Figure 3 As shown, the spring 210 pushes the connecting sleeve 209 and the inner screw 207 to move, thereby driving the plate 205 to block the air outlet;
[0032] The end of the screw rod 207 located away from the bearing 206 is fixedly connected to a connecting rod 212, and the other end of the connecting rod 212 is fixedly connected to a movable block 213. The top and bottom ends of the movable block 213 are fixedly connected to a limit shaft 214. The outer wall of the connecting rod 212 is movably sleeved with a rotating sleeve 215. The middle part of the inner wall of the rotating sleeve 215 is provided with a connecting groove 216. The inner middle part of the connecting groove 216 is slidably connected to the movable block 213, and the inner ends of the connecting groove 216 are slidably connected to the limit shaft 214. Figure 4-Figure 5 As shown, when the limiting shaft rotating sleeve 215 rotates, the connecting groove 216 pushes the limiting shaft 214 to rotate the movable block 213, and the movable block 213 can slide in the connecting groove 216;
[0033] The outer wall of the rotating sleeve 215 is rotatably connected to the inner wall of the aeration pipe 203. The outer wall of the rotating sleeve 215 is also fixedly connected to a sealing ring. One end of the rotating sleeve 215 passes through the aeration pipe 203 and is fixedly connected to a knob 217. Figure 2 , Figure 4 As shown, the sealing ring fills the gap on the side of the rotating sleeve 215 to prevent external sewage from entering the interior of the aeration pipe 203;
[0034] The conveying mechanism 1 also includes a shunt pipe 102, one end of which is connected to the main pipe 101, and a bracket 105 is connected to the bottom of the shunt pipe 102, and a bolt 104 is threadedly connected to the top of the bracket 105. The end of the bolt 104 is threadedly connected to the outer wall of the shunt pipe 102, and a plurality of support pipes 103 are connected to the top of the shunt pipe 102, and the top of the support pipe 103 is fixedly connected to the mounting head 201, and the inside of the support pipe 103 is connected to the connecting port 202, such as Figure 6 As shown, the main pipeline 101 is connected to the Roots blower in the control unit. The use of the Roots blower can achieve the effect of forced aeration, and for the aeration of different areas, the aeration blower in the control unit is controlled by frequency conversion and time relays, so that the circulation of each area from the feed end to the discharge end can be realized and the aeration and oxygen supply function of the fermentation process can be performed according to the set time, which can achieve energy saving and consumption reduction, and greatly reduce production costs. Finally, multiple fans use the frequency converter inside the control unit, so that the aeration volume required for different aeration areas can be adjusted, further realizing the function of improving efficiency and reducing costs. At the same time, it can also avoid the equipment failure rate caused by the overall aeration and affect the production operation.
[0035] The working principle of this utility model:
[0036] The control unit is started, so that the Roots blower inside the control unit draws external gas into the main pipe 101 and the branch pipe 102, and then enters the installation head 201 and the aeration pipe 203 from the connecting port 202 after passing through the supporting pipe 103. During this period, the airflow pushes the baffle 205, and a gap is generated between the baffle 205 and the air outlet 204. The airflow is output from the air outlet 204 through the gap. During this period, the baffle 205 carries the connecting sleeve 209 on the outside of the screw 207 to move horizontally, and the spring 210 is squeezed and compressed, while the connecting rod 212 and the movable block 213 move in the connecting groove 216. When the main pipe 101 is shut down, the spring 210 releases its elastic potential energy to push the baffle 205 to reset and block the air outlet 204.
[0037] Secondly, by rotating the knob 217, the rotating sleeve 215 rotates the connecting slot 21, pushing the limit shaft 214 to drive the movable block 213 and the connecting rod 212 to rotate, so that the screw 207 rotates inside the bearing 206 and drives the connecting sleeve 209 to compress or stretch the spring 210, so that the force of the airflow pushing the baffle 205 to move changes, thereby affecting the output of the outlet 204.
[0038] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.
Claims
1. A tank-type fermentation zone aeration system, comprising a conveying mechanism (1), an aeration mechanism (2) is arranged on the top of the conveying mechanism (1), and the conveying mechanism (1) comprises a main pipeline (101); It is characterized in that Also includes: The aeration mechanism (2) comprises a mounting head (201), a connection port (202) is provided in the middle of the top of the mounting head (201), an aeration pipe (203) is connected through one end of the side of the mounting head (201), and an air outlet (204) is provided at the bottom of the aeration pipe (203) and at one end away from the mounting head (201); A baffle (205) is slidably connected to the inner wall of the aeration pipe (203) and located above the air outlet (204); the baffle (205) is L-shaped as a whole; a bearing (206) is fixedly installed in the middle of one side of the baffle (205); a screw (207) is rotatably connected to the inner side of the bearing (206); and a connecting sleeve (209) is threadedly sleeved on the outer wall of the screw (207); The outer wall of the screw rod (207) is provided with a waterproof rubber sleeve (208), one end of the waterproof rubber sleeve (208) is fixedly connected to the blocking piece (205), and the other end of the waterproof rubber sleeve (208) is fixedly connected to the connecting sleeve (209).
2. A tank fermentation partition aeration system according to claim 1, characterized in that: The inner wall of the aeration pipe (203) is provided with a slide groove (211) above and below the connecting sleeve (209), and the inner sides of the two slide grooves (211) are fixedly connected with a spring (210), and the other end of the spring (210) is fixedly installed with the connecting sleeve (209).
3. A tank fermentation partition aeration system according to claim 1, characterized in that: One end of the screw rod (207) located away from the bearing (206) is fixedly connected to a connecting rod (212), and the other end of the connecting rod (212) is fixedly connected to a movable block (213), and the top and bottom ends of the movable block (213) are both fixedly connected to a limiting shaft (214).
4. A tank fermentation partition aeration system according to claim 3, characterized in that: The outer wall of the connecting rod (212) is provided with a rotating sleeve (215), the middle part of the inner wall of the rotating sleeve (215) is provided with a connecting groove (216), the inner middle part of the connecting groove (216) is slidably connected to the movable block (213), and the inner two ends of the connecting groove (216) are slidably connected to the limit shaft (214).
5. A tank fermentation zone aeration system according to claim 4, characterized in that: The outer wall of the rotating sleeve (215) is rotatably connected to the inner wall of the aeration pipe (203), and a sealing ring is fixedly connected to the outer wall of the rotating sleeve (215). One end of the rotating sleeve (215) passes through the aeration pipe (203) and is fixedly connected to a knob (217).
6. A tank fermentation partition aeration system according to claim 1, characterized in that: The conveying mechanism (1) further comprises a shunt pipe (102), one end of which is connected to the main pipe (101), the bottom of the shunt pipe (102) is snap-connected with a bracket (105), the top of the bracket (105) is threadedly connected with a bolt (104), and the end of the bolt (104) is threadedly connected to the outer wall of the shunt pipe (102).
7. A tank fermentation partition aeration system according to claim 6, characterized in that: The top of the diversion pipe (102) is connected through a plurality of support pipes (103), the top of the support pipe (103) is fixedly connected to the mounting head (201), and the interior of the support pipe (103) is connected through the connection port (202).
Citation Information
Patent Citations
Aeration device for groove-type fermentation of organic wastes
CN212857096U