Heat treatment furnace for producing die castings
By installing a positioning structure and a snapping system on the outer shell of the heat treatment furnace, the rotating door body and the limit structure are set, the problem of difficulty in feeding the existing heat treatment furnace is solved, and energy-saving and environmentally friendly are achieved by recycling hot gas.
Patent Information
- Application Number
- CN202421201837.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-18
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Existing heat treatment furnaces for the production of die castings are difficult to load, especially because the vehicle body and mounting frame are difficult to enter the interior of the housing due to the height of the housing.
A heat treatment furnace including a housing, a rotary shaft, a door body and a recovery mechanism is designed. By installing a positioning structure and a snap system on one side of the housing, the door body can rotate and form a bevel, making it easier for the vehicle body to push into the interior of the housing. At the same time, a limit structure is provided inside the mounting frame to fix the die castings, and the hot gas is recycled through the discharge pipe and the recovery mechanism of the air pump.
It realizes that the heat treatment furnace is easy to load, improves production efficiency, and saves energy and environmental protection through recycling of hot gas.
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Figure CN222499277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting production, in particular to a heat treatment furnace for producing die castings. Background Art
[0002] A casting is a metal-shaped object obtained by various casting methods, that is, the smelted liquid metal is poured into a pre-prepared mold by pouring, injection, suction or other pouring methods, and then cooled and polished to obtain an object with a certain shape, size and performance. For die-castings, die-castings are a type of pressure-cast parts. A pressure-casting mechanical die-casting machine with a casting mold is used to pour liquid copper, zinc, aluminum or aluminum alloy metals into the feed port of the die-casting machine. The die-casting machine is die-cast to cast copper, zinc, aluminum or aluminum alloy parts of the shape and size restricted by the mold. Such parts are usually called die-castings. When processing die-castings, a heat treatment furnace for producing die-castings is required. A heat treatment furnace refers to an electric furnace or fuel furnace used for heat treatment of furnace charges. Commonly used heat treatment furnaces include box-type resistance furnaces, pit-type resistance furnaces, gas carburizing furnaces and salt bath furnaces.
[0003] To this end, the patent specification with publication number CN217202866U discloses that the utility model relates to the field of heat treatment technology, and in particular, to a heat treatment furnace for aluminum alloy die castings. It includes a furnace body, one side of which is provided with a liftable furnace door, a trolley is slidably connected to the lower part of the furnace body, and at least one rack for placing aluminum alloy die castings is placed on the trolley. The utility model adopts the method of placing the rack on the trolley, and the aluminum alloy castings can be placed on the rack first, and then the rack is placed on the trolley, which is more efficient; and the rack can be divided into multiple layers, and the utilization rate of the furnace in the height direction is higher.
[0004] The above-mentioned prior art proposes that the utility model adopts a storage rack placed on a trolley, and the aluminum alloy casting can be placed on the storage rack first, and then the storage rack is placed on the trolley, which is efficient, and the storage rack can be divided into multiple layers, and the utilization rate of the furnace in the height direction is high. However, it is difficult to load the heat treatment furnace used to produce die castings. When the die casting is installed on the mounting rack, it is difficult for the car body and the mounting rack to enter the inside of the shell because the shell has a certain height: Utility Model Content
[0005] The utility model aims to provide a heat treatment furnace for producing die castings, so as to solve the defect that the existing heat treatment furnace for producing die castings is difficult to load.
[0006] In order to solve the above technical problems, the utility model provides the following technical solutions: a heat treatment furnace for producing die castings, comprising a shell;
[0007] An air outlet is installed at the top of the shell, a solenoid valve is installed at the bottom of the air outlet, a rotating shaft is installed at one side of the shell, and a door body is installed at one side of the rotating shaft;
[0008] A sealing ring is installed on the outer side of the door body, and positioning structures are installed on both ends of the door body, and the positioning structure includes a positioning block, a mounting block, a buckle, a handle and a baffle. The mounting block is installed at one end of the shell, a buckle is installed inside the mounting block, and a handle is installed on one side of the buckle, a baffle is installed at one end of the buckle, a positioning block is provided on one side of the buckle, a recovery mechanism is installed on one side of the shell, and a vehicle body is installed inside the shell;
[0009] A mounting frame is installed on the top of the vehicle body, a limiting structure is installed inside the mounting frame, a temperature sensor is installed inside the outer shell, and a pressure sensor is installed inside the outer shell.
[0010] When in use, first push the car body into the shell. A heating wire is embedded inside the shell. The heating wire will heat the inside of the shell and heat the die-casting machine. The temperature sensor can sense the temperature inside the shell, and the pressure sensor can sense the pressure inside the shell. When it senses that the pressure is too high, it can control the solenoid valve to work, open the air outlet, and release the pressure.
[0011] Preferably, the recovery mechanism includes a discharge pipe, an air pump, a connecting pipe, a flange, a nut and a fixing screw. The discharge pipe is installed at the top of one side of the outer shell, an air pump is installed on one side of the discharge pipe, a flange is installed on one side of the air pump, a connecting pipe is installed on one side of the flange, a fixing screw is installed on the outer side of the flange, and a nut is installed on one side of the fixing screw. When the air pump is working, the hot air inside the outer shell can be sucked out through the discharge pipe. The connecting pipe and the discharge pipe are connected by the flange. The heat sucked out by the air pump can enter other devices through the connecting pipe for recycling.
[0012] Preferably, external threads are evenly arranged on the outer wall of the fixing screw, and internal threads that cooperate with the external threads are evenly arranged on the inner wall of the nut. The fixing screw and the nut are threadedly connected, and the connecting pipe and the discharge pipe can be connected together by the cooperation of the nut and the fixing screw.
[0013] Preferably, the limiting structure includes a mounting plate, a limiting plate, a spring and a guide rod, the mounting plate is installed inside the mounting frame, a spring is installed at the bottom end of the mounting plate, and a limiting plate is installed at the bottom end of the spring, the mounting plate and the limiting plate are connected by a spring and a guide rod, the spring is elastic, and after the die-casting is placed on the top of the mounting plate of the bottom plate, the elasticity of the spring will drive the limiting plate to move to clamp the die-casting machine in the middle, thereby fixing the die-casting machine.
[0014] Preferably, a guide rod is installed at the top end of the limit plate, and the guide rod is symmetrically distributed about the central axis of the limit plate. The guide rod can be extended and retracted, and the guide rod can prevent the limit plate from being offset.
[0015] Preferably, a card slot is provided on one side of the vehicle body, and a card block is provided on one side of the shell, and the vehicle body and the shell form a card-fitting structure, which is easy to disassemble.
[0016] Preferably, a protrusion is provided at the top of the door body, and the protrusions are symmetrically distributed at the top of the door body, and the protrusions can enhance the friction of the door body.
[0017] The heat treatment furnace for producing die-castings provided by the utility model has the following advantages: by installing a mounting block on one side of the outer shell, the buckle can slide inside the mounting block, and the buckle can slide into the positioning block. After the positioning block clamps the buckle, the buckle can fix the door body, the baffle can limit the moving distance of the buckle, and the buckle can fix the door body. After the buckle is pulled open, the door body can rotate along the rotating shaft, and the rotation of the rotating shaft can drive the door body to rotate. After the door body rotates and falls to the ground, it can fall on the ground to form an inclined surface, and then the car body can be pushed into the inner part of the outer shell through the door body, and the protrusion can enhance the friction of the door body, thereby achieving the purpose of facilitating loading of the heat treatment furnace for producing die-castings.
[0018] A mounting plate is installed inside the mounting frame, and the mounting plate and the limit plate are connected by a spring and a guide rod. The spring is elastic. After the die-casting is placed on the top of the mounting plate on the bottom plate, the elasticity of the spring will drive the limit plate to move to clamp the die-casting machine in the middle to fix the die-casting machine. The guide rod can be extended and retracted, and the guide rod will prevent the limit plate from shifting, so as to achieve the purpose of limiting the die-casting in the heat treatment furnace used for producing die-castings.
[0019] By installing a discharge pipe at the top of one side of the shell, the air pump can suck out the hot air inside the shell through the discharge pipe when it is working. The connecting pipe and the discharge pipe are connected by a flange, and the fixing screws and nuts form a threaded connection. The connecting pipe and the discharge pipe can be connected together by the nut and the fixing screw. The heat sucked out by the air pump can enter other devices through the connecting pipe and be recycled, thereby achieving the purpose of energy saving in the heat treatment furnace used to produce die-castings. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;
[0021] Figure 2 It is a side cross-sectional structural schematic diagram of the utility model;
[0022] Figure 3 For the utility model Figure 2 A partial cross-section at the center is an enlarged structural diagram;
[0023] Figure 4 It is a three-dimensional structural schematic diagram of the utility model;
[0024] Figure 5 It is a schematic diagram of a partial cross-sectional structure of the recovery mechanism of the utility model in a front view.
[0025] Explanation of the reference numerals in the figure: 1. Shell; 2. Air outlet; 3. Solenoid valve; 4. Recovery mechanism; 401. Discharge pipe; 402. Air pump; 403. Connecting pipe; 404. Flange; 405. Nut; 406. Fixing screw; 5. Temperature sensor; 6. Pressure sensor; 7. Mounting frame; 8. Limiting structure; 801. Mounting plate; 802. Limiting plate; 803. Spring; 804. Guide rod; 9. Vehicle body; 10. Door body; 11. Protrusion; 12. Positioning structure; 1201. Positioning block; 1202. Mounting block; 1203. Buckle; 1204. Handle; 1205. Baffle; 13. Sealing ring; 14. Rotating shaft. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] See also Figure 1-Figure 5 The utility model provides an embodiment: a heat treatment furnace for producing die castings, comprising a shell 1.
[0028] An air outlet 2 is installed at the top of the shell 1, and an electromagnetic valve 3 is installed at the bottom of the air outlet 2. A rotating shaft 14 is installed on one side of the shell 1, and a door body 10 is installed on one side of the rotating shaft 14. A protrusion 11 is provided at the top of the door body 10, and the protrusions 11 are symmetrically distributed at the top of the door body 10.
[0029] A sealing ring 13 is installed on the outer side of the door body 10, and a positioning structure 12 is installed on both ends of the door body 10, and the positioning structure 12 includes a positioning block 1201, a mounting block 1202, a buckle 1203, a handle 1204 and a baffle 1205. The mounting block 1202 is installed at one end of the outer shell 1, and a buckle 1203 is installed inside the mounting block 1202, and a handle 1204 is installed on one side of the buckle 1203, a baffle 1205 is installed on one end of the buckle 1203, and a positioning block 1201 is provided on one side of the buckle 1203.
[0030] Refer to the attached Figure 2-4 As shown, the buckle 1203 can slide inside the mounting block 1202, and the handle 1204 is grasped to drive the buckle 1203 to slide, and the buckle 1203 can slide into the positioning block 1201. After the positioning block 1201 clamps the buckle 1203, the buckle 1203 can fix the door body 10, and the baffle 1205 can limit the moving distance of the buckle 1203. The buckle 1203 can fix the door body 10. After pulling open the buckle 1203, the door body 10 can rotate along the shaft 14, and the rotation of the shaft 14 can drive the door body 10 to rotate. After the door body 10 rotates and falls to the ground, it can fall on the ground to form an inclined surface, and then the vehicle body 9 can be pushed into the shell 1 through the door body 10, and the protrusion 11 can enhance the friction of the door body 10.
[0031] A recovery mechanism 4 is installed on one side of the shell 1, and the recovery mechanism 4 includes a discharge pipe 401, an air pump 402, a connecting pipe 403, a flange 404, a nut 405 and a fixing screw 406. The discharge pipe 401 is installed at the top of one side of the shell 1, and the air pump 402 is installed on one side of the discharge pipe 401, and the flange 404 is installed on one side of the air pump 402. A connecting pipe 403 is installed on one side of the flange 404, and a fixing screw 406 is installed on the outer side of the flange 404. A nut 405 is installed on one side of the fixing screw 406. External threads are evenly arranged on the outer side wall of the fixing screw 406, and internal threads that cooperate with the external threads are evenly arranged on the inner side wall of the nut 405. The fixing screw 406 and the nut 405 are threadedly connected.
[0032] Refer to the attached Figure 1 and attached Figure 5 As shown, when the air pump 402 is working, the hot air inside the shell 1 can be sucked out through the discharge pipe 401, the connecting pipe 403 and the discharge pipe 401 are connected by the flange 404, and the fixing screw 406 and the nut 405 form a threaded connection. The connecting pipe 403 and the discharge pipe 401 can be connected together by the nut 405 and the fixing screw 406. The heat sucked out by the air pump 402 can enter other devices through the connecting pipe 403 for recycling.
[0033] A vehicle body 9 is installed inside the shell 1 , a card slot is provided on one side of the vehicle body 9 , and a card block is provided on one side of the shell 1 , so that the vehicle body 9 and the shell 1 form a card-fitting structure.
[0034] A mounting frame 7 is installed at the top of the vehicle body 9, and a limiting structure 8 is installed inside the mounting frame 7. The limiting structure 8 includes a mounting plate 801, a limiting plate 802, a spring 803 and a guide rod 804. The mounting plate 801 is installed inside the mounting frame 7, a spring 803 is installed at the bottom end of the mounting plate 801, and a limiting plate 802 is installed at the bottom end of the spring 803. A guide rod 804 is installed at the top of the limiting plate 802, and the guide rod 804 is symmetrically distributed about the central axis of the limiting plate 802.
[0035] Refer to the attached Figure 1 As shown, the mounting plate 801 and the limit plate 802 are connected by a spring 803 and a guide rod 804. The spring 803 is elastic. After the die-casting is placed on the top of the mounting plate 801 on the bottom plate, the elasticity of the spring 803 will drive the limit plate 802 to move and clamp the die-casting machine in the middle to fix the die-casting machine. The guide rod 804 can be extended and retracted. The guide rod 804 will prevent the limit plate 802 from being offset. After the vehicle body 9 is pushed into the shell 1, a heating wire is embedded in the shell 1, and the heating wire will heat the inside of the shell 1. The temperature sensor 5 can sense the temperature inside the shell 1 to heat the die-casting machine. The pressure sensor 6 can sense the pressure inside the shell 1. When the pressure is too high, the solenoid valve 3 can be controlled to work, open the air outlet 2, and release the pressure.
[0036] A temperature sensor 5 is installed inside the housing 1 , and a pressure sensor 6 is installed inside the housing 1 .
[0037] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. A heat treatment furnace for producing die castings, comprising a housing (1); Features: An air outlet (2) is installed at the top end of the housing (1), a solenoid valve (3) is installed at the bottom end of the air outlet (2), a rotating shaft (14) is installed at one side of the housing (1), and a door body (10) is installed at one side of the rotating shaft (14); A sealing ring (13) is installed on the outside of the door body (10); positioning structures (12) are installed on both ends of the door body (10); the positioning structure (12) comprises a positioning block (1201), a mounting block (1202), a buckle (1203), a handle (1204) and a baffle (1205); the mounting block (1202) is installed on one end of the outer shell (1); a buckle (1203) is installed inside the mounting block (1202); a handle (1204) is installed on one side of the buckle (1203); a baffle (1205) is installed on one end of the buckle (1203); a positioning block (1201) is provided on one side of the buckle (1203); a recovery mechanism (4) is installed on one side of the outer shell (1); and a vehicle body (9) is installed inside the outer shell (1); A mounting frame (7) is installed at the top of the vehicle body (9), a limiting structure (8) is installed inside the mounting frame (7), a temperature sensor (5) is installed inside the outer shell (1), and a pressure sensor (6) is installed inside the outer shell (1).
2. A heat treatment furnace for producing die castings according to claim 1, characterized in that: The recovery mechanism (4) comprises a discharge pipe (401), an air pump (402), a connecting pipe (403), a flange (404), a nut (405) and a fixing screw (406); the discharge pipe (401) is mounted on the top of one side of the housing (1); the air pump (402) is mounted on one side of the discharge pipe (401); the flange (404) is mounted on one side of the air pump (402); the connecting pipe (403) is mounted on one side of the flange (404); the fixing screw (406) is mounted on the outer side of the flange (404); and the nut (405) is mounted on one side of the fixing screw (406).
3. A heat treatment furnace for producing die castings according to claim 2, characterized in that: External threads are evenly arranged on the outer wall of the fixing screw (406), and internal threads that cooperate with the external threads are evenly arranged on the inner wall of the nut (405). The fixing screw (406) and the nut (405) are threadedly connected.
4. A heat treatment furnace for producing die castings according to claim 1, characterized in that: The limiting structure (8) comprises a mounting plate (801), a limiting plate (802), a spring (803) and a guide rod (804); the mounting plate (801) is mounted inside the mounting frame (7); the bottom end of the mounting plate (801) is mounted with a spring (803); and the bottom end of the spring (803) is mounted with a limiting plate (802).
5. A heat treatment furnace for producing die castings according to claim 4, characterized in that: A guide rod (804) is installed at the top end of the limiting plate (802), and the guide rod (804) is symmetrically distributed about the central axis of the limiting plate (802).
6. A heat treatment furnace for producing die castings according to claim 1, characterized in that: A card slot is provided on one side of the vehicle body (9), a card block is provided on one side of the housing (1), and the vehicle body (9) and the housing (1) form a card-fitting structure.
7. A heat treatment furnace for producing die castings according to claim 1, characterized in that: The top end of the door body (10) is provided with a protrusion (11), and the protrusions (11) are symmetrically distributed on the top end of the door body (10).
Citation Information
Patent Citations
Heat treatment furnace for aluminum alloy die castings
CN217202866U