Wear plate deburring device with waste chip collecting function

Abstract

The utility model relates to the technical field of wear plate production, and discloses a wear plate deburring device with a scrap collecting function, which comprises a scrap collecting box and a production box, a collecting component is arranged in the scrap collecting box, a vibrating component is arranged in the scrap collecting box, a clamping component is arranged in the production box, and a polishing component is arranged in the production box. According to the grinding device, waste chips can be automatically discharged into the chip collecting box through the collecting assembly to wait for recycling, the splashing waste chips can be vibrated to the filter plate through the vibration assembly, the abrasion-resistant pieces can be clamped and rotated through the clamping assembly, and the abrasion-resistant pieces can be ground through the grinding liquid circulating assembly. Deburring treatment can be conducted on the wear-resisting piece through the polishing assembly, local accurate deburring is conducted on the wear-resisting piece, polishing liquid can be recycled through the polishing liquid circulating assembly, and loss is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of wear-resistant sheet production, in particular to a wear-resistant sheet deburring device with a waste chip collection function. Background Art

[0002] Wear-resistant sheets are a kind of wear-resistant parts commonly used in engineering machinery, mining equipment, metallurgical equipment and other fields. They are used to increase the service life of equipment and reduce maintenance costs. In the working environment of heavy machinery such as engineering machinery and mining equipment, parts often have to withstand high-intensity wear and impact. Long-term use can easily cause wear, damage and even failure of parts. Therefore, for these equipment, the use of wear-resistant sheets can effectively improve the wear resistance of parts and extend the service life of equipment. Wear-resistant sheets are usually made of high-strength and wear-resistant materials, such as high manganese steel, alloy steel, tungsten carbide, etc. These materials have good hardness, wear resistance and impact resistance, and can maintain a stable working state in harsh environments. The process of manufacturing wear-resistant sheets usually includes casting, forging, heat treatment, surface treatment and other processes. Through precise manufacturing processes and process control, it is ensured that the wear-resistant sheets have excellent performance and stable quality.

[0003] Chinese patent CN208680510U discloses a deburring device with a waste collection function for the production of wear-resistant sheets, comprising a shell, a top outer wall of the shell is provided with a hydraulic cylinder, and the top outer wall of the shell is provided with a first through hole, the piston rod of the hydraulic cylinder is inserted into the inner wall of the first through hole, the bottom outer wall of the hydraulic cylinder is provided with a hanging shell, and the top outer wall of the hanging shell is provided with a second through hole, the bottom outer wall of the hanging shell is provided with a sprinkler plate, and the bottom outer wall of the sprinkler plate is provided with a sprinkler through hole, the bottom outer wall of the sprinkler plate is provided with a deburring brush, the bottom inner wall of the shell is provided with a water tank, and the top outer wall of the water tank is provided with a return hole, the top outer wall of the water tank is provided with a water pump, and the water inlet end of the water pump is provided with a water pump, and the water pump is inserted into the water outlet hole of the water tank.

[0004] The above patent saves manpower, improves work efficiency, saves processes, reduces the production cycle of wear-resistant sheets, and saves water resources. However, in actual use, it cannot automatically collect waste chips, and users are required to manually clean the waste chips, which is time-consuming and labor-intensive. In order to solve the above problems, a wear-resistant sheet deburring device with a waste chip collection function is proposed. Utility Model Content

[0005] The purpose of the utility model is to provide a deburring device for wear-resistant sheets with a waste chip collection function in order to solve the above problems, thereby solving the problems mentioned in the background technology.

[0006] In order to solve the above problems, the utility model provides a technical solution:

[0007] A deburring device for wear-resistant sheets with a waste chip collection function comprises a chip collection box and a production box, a collection assembly is arranged inside the chip collection box, the collection assembly comprises a protective box, the protective box is fixed to the inner wall of the chip collection box, a first electric push rod is arranged inside the protective box, a push plate is fixedly connected to the telescopic end of the first electric push rod, a filter plate is fixedly connected to the inner wall of the chip collection box, a chip discharge port is opened inside the chip collection box, a chip discharge plate is fixedly connected inside the chip collection box, a chip collection box is arranged outside the chip collection box, a vibration assembly is arranged inside the chip collection box, a clamping assembly is arranged inside the production box, a grinding assembly is arranged inside the production box, and a grinding liquid circulation assembly is arranged outside the chip collection box.

[0008] As a preferred solution of the utility model, the vibration component includes an active cavity, an inclined plate is arranged inside the active cavity, a movable groove is opened inside the chip collecting box, and the movable groove is connected with the active cavity, the inclined plate is movable between the active cavity and the movable groove, the bottom of the inclined plate is symmetrically fixedly connected with springs, one end of each spring away from the inclined plate is fixedly connected to the inner wall of the active cavity, and the bottom of the inclined plate is fixedly connected with a vibration motor.

[0009] As a preferred solution of the utility model, the material clamping assembly includes a fixed block, which is fixed to the outer wall of the production box, and the interior of the fixed block is fixedly connected to a first motor, and the driving end of the first motor is fixedly connected to a transmission shaft, and the transmission shaft extends to the interior of the production box and is fixedly connected to an internal expansion chuck.

[0010] As a preferred solution of the utility model, the grinding assembly includes a second electric push rod, which is fixed on the upper surface of the production box, the telescopic end of the second electric push rod extends to the interior of the production box and is fixedly connected to a second motor, and the output shaft of the second motor is fixedly connected to a grinding disc.

[0011] As a preferred solution of the utility model, the polishing fluid circulation component includes a liquid pump, which is fixed to the outer wall of the chip collection box, the input end of the liquid pump is fixedly connected to a liquid extraction pipe, and the other end of the liquid extraction pipe extends to the interior of the chip collection box, the output end of the liquid pump is fixedly connected to a liquid outlet pipe, the other end of the liquid outlet pipe extends to the interior of the production box and is fixedly connected to a liquid outlet head.

[0012] As a preferred solution of the utility model, a visible box door is hinged inside the production box, and a visible tempered glass panel is installed inside the chip collection box.

[0013] As a preferred solution of the utility model, the filter plate is located at the bottom of the protective box, the bottom of the push plate contacts the upper surface of the filter plate, the chip discharge plate is inclined and located below the side of the filter plate away from the protective box, and the side of the chip discharge plate away from the filter plate is located inside the chip collection box.

[0014] The beneficial effects of the utility model are as follows: waste chips can be automatically discharged into a chip collection box for recycling through the collecting component, splashed waste chips can be vibrated onto the filter plate through the vibrating component, the wear-resistant sheet can be clamped and rotated through the clamping component, the wear-resistant sheet can be deburred through the grinding component, and the wear-resistant sheet can be locally precisely deburred, and the grinding fluid can be recycled through the grinding fluid circulation component to reduce loss. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] For ease of explanation, the present invention is described in detail by the following specific implementations and drawings.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is the internal schematic diagram of the chip collecting box of the utility model;

[0018] Figure 3 It is a schematic diagram of the structure of the collection component of the utility model;

[0019] Figure 4 It is a schematic diagram of the internal structure of the production box of the utility model.

[0020] In the figure: 1. Chip collection box; 2. Production box; 3. Collection component; 31. Protection box; 32. First electric push rod; 33. Push plate; 34. Filter plate; 35. Chip outlet; 36. Chip outlet plate; 37. Chip collection box; 4. Vibration component; 41. Active cavity; 42. Inclined plate; 43. Active groove; 44. Spring; 45. Vibration motor; 5. Clamping component; 51. Fixed block; 52. First motor; 53. Transmission shaft; 54. Internal expansion chuck; 6. Grinding component; 61. Second electric push rod; 62. Second motor; 63. Grinding disc; 7. Grinding liquid circulation component; 71. Liquid pump; 72. Liquid extraction pipe; 73. Liquid outlet pipe; 74. Liquid outlet head; 8. Visible box door; 9. Visible tempered glass panel. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0022] Example

[0023] See also Figure 1 - Figure 4The utility model provides a technical solution: a wear-resistant sheet deburring device with a waste chip collection function, comprising a chip collection box 1 and a production box 2. The chip collection box 1 is provided with a collection assembly 3, and the collection assembly 3 includes a protection box 31, the protection box 31 is used to install a first electric push rod 32, the protection box 31 is fixed to the inner wall of the chip collection box 1, and the first electric push rod 32 is provided inside the protection box 31. The first electric push rod 32 drives the push plate 33 to move on the upper surface of the filter plate 34. The telescopic end of the first electric push rod 32 is fixedly connected to the push plate 33, and the push plate 33 pushes the debris to the chip outlet 35. The inner wall of the chip collection box 1 is fixedly connected to the filter plate 34, and the filter plate 34 is used to filter the waste chips. The polishing liquid flows back into the interior of the chip collection box 1 through the filter plate 34, and the waste chips generated during the deburring process fall on the surface of the filter plate 34. The chip collection box 1 is provided with a chip outlet 35, and the chip collection box 1 is fixedly connected to the chip outlet 36. 1 is provided with a chip collecting box 37 on the outside, and the chip discharge plate 36 is designed to be inclined and is located below the filter plate 34, so that the debris falls on the chip discharge plate 36 through the chip discharge port 35, and slides from the surface of the chip discharge plate 36 to the inside of the chip collecting box 37 under the influence of gravity to wait for unified recovery, the chip collecting box 1 is provided with a vibration component 4, the production box 2 is provided with a clamping component 5, the production box 2 is provided with a grinding component 6, and the chip collecting box 1 is provided with a grinding liquid circulation component 7 on the outside, the vibration component 4 includes an active cavity 41, the active cavity 41 is provided with an inclined plate 42, the chip collecting box 1 is provided with an active groove 43, and the active groove 43 is connected to the active cavity 41, the inclined plate 42 is located between the active cavity 41 and the active groove 43 and moves, the bottom of the inclined plate 42 is symmetrically fixedly connected with springs 44, and the end of each spring 44 away from the inclined plate 42 is fixedly connected to the inner wall of the active cavity 41, and the bottom of the inclined plate 42 is fixedly connected with a vibration motor 45.

[0024] Furthermore, the material clamping assembly 5 includes a fixed block 51, which is used to fix a first motor 52. The fixed block 51 is fixed to the outer wall of the production box 2. The first motor 52 is fixedly connected to the interior of the fixed block 51. The first motor 52 drives the transmission shaft 53 to rotate. The driving end of the first motor 52 is fixedly connected to the transmission shaft 53. When the transmission shaft 53 rotates, it drives the internal expansion chuck 54 to rotate. The transmission shaft 53 extends to the interior of the production box 2 and is fixedly connected to the internal expansion chuck 54. When the internal expansion chuck 54 rotates, it drives the wear-resistant sheet to rotate. The grinding assembly 6 includes a second electric push rod 61. The second electric push rod 61 drives the second motor 62 to move. The second electric push rod 61 is fixed on the upper surface of the production box 2, and the telescopic end of the second electric push rod 61 extends to the interior of the production box 2 and is fixedly connected to the second motor 62. When the second motor 62 moves, it drives the grinding disc 63 to move, so that the grinding disc 63 contacts the high-speed rotating wear-resistant sheet, and the output shaft of the second motor 62 is fixedly connected to the grinding disc 63, so as to achieve the effect of deburring the wear-resistant sheet. If there are burrs that are not removed somewhere after grinding, start the second motor 62, and the second motor 62 drives the grinding disc 63 to perform precise micro-grinding on it, thereby improving practicality. The waste chips generated after grinding fall into the interior of the chip collection box 1 together with the grinding liquid.

[0025] Furthermore, the polishing liquid circulation component 7 includes a liquid pump 71, which extracts the polishing liquid inside the chip box 1 through the liquid extraction pipe 72 and transports it to the inside of the liquid outlet pipe 73. The liquid pump 71 is fixed on the outer wall of the chip box 1, and the input end of the liquid pump 71 is fixedly connected to the liquid extraction pipe 72, and the other end of the liquid extraction pipe 72 extends to the inside of the chip box 1. The output end of the liquid pump 71 is fixedly connected to the liquid outlet pipe 73, and the other end of the liquid outlet pipe 73 extends to the inside of the production box 2 and is fixedly connected to the liquid outlet head 74. The polishing liquid is discharged from the liquid outlet head 74 through the liquid outlet pipe 73, and the liquid outlet head 74 is aimed at the area to be polished, thereby reducing the loss during the polishing process and increasing the service life of the polishing disc 63.

[0026] Furthermore, a visual box door 8 is hingedly provided inside the production box 2, through which the polishing condition inside the production box 2 can be observed, and at the same time, it plays a role in blocking waste chips and splashing of polishing liquid. A visual tempered glass panel 9 is installed inside the chip collection box 1, and the degree of debris accumulation above the filter plate 34 can be observed through the visual tempered glass panel 9. The filter plate 34 is located at the bottom of the protective box 31, and the bottom of the push plate 33 contacts the upper surface of the filter plate 34. The chip discharge plate 36 is inclined and is located below the side of the filter plate 34 away from the protective box 31, and the side of the chip discharge plate 36 away from the filter plate 34 is located inside the chip collection box 37.

[0027] In summary, when it is necessary to deburr the wear-resistant sheet, first pour the grinding fluid into the chip box 1, then place the wear-resistant sheet on the outside of the internal expansion chuck 54 for internal expansion clamping, then start the first motor 52, the fixing block 51 is used to fix the first motor 52, the first motor 52 drives the transmission shaft 53 to rotate, when the transmission shaft 53 rotates, it drives the internal expansion chuck 54 to rotate, when the internal expansion chuck 54 rotates, it drives the wear-resistant sheet to rotate, then start the liquid pump 71, the liquid pump 71 extracts the grinding fluid inside the chip box 1 through the liquid extraction pipe 72 and transports it to the inside of the liquid outlet pipe 73, and the grinding fluid is discharged from the liquid outlet head 74 through the liquid outlet pipe 73. The liquid outlet head 74 is aligned with the part to be polished, thereby reducing the loss during the polishing process and increasing the service life of the polishing disc 63. At this time, the second electric push rod 61 is started, and the second electric push rod 61 drives the second motor 62 to move. When the second motor 62 moves, it drives the polishing disc 63 to move, so that the polishing disc 63 contacts the high-speed rotating wear-resistant sheet, thereby achieving the effect of deburring the wear-resistant sheet. If there is a burr that has not been removed after polishing, the second motor 62 is started, and the second motor 62 drives the polishing disc 63 to perform precise micro-grinding on it, thereby improving practicality. The waste chips generated after polishing fall into the interior of the chip collection box 1 together with the polishing liquid. At this time, the waste chips fall on the upper surface of the filter plate 34, and the polishing fluid flows into the interior of the chip collecting box 1 through the filter holes in the filter plate 34, so as to realize the recycling of the polishing fluid and reduce the loss of the polishing fluid. In the process of deburring the wear-resistant sheet, the high-speed rotating wear-resistant sheet will throw out the polishing fluid and the chips, and the polishing fluid and the chips falling on the inclined plate 42, due to the inclined surface design of the inclined plate 42, the polishing fluid flows into the interior of the chip collecting box 1 along the inclined surface of the inclined plate 42, and the chips fall on the surface of the inclined plate 42. At this time, the vibration motor 45 is started, and the vibration motor 45 vibrates the inclined plate 42. The inclined plate 42 is moved by the spring 44 to increase the amplitude, so that The debris on the surface of the inclined plate 42 is continuously shaken from the movable groove 43 into the chip collecting box 1 and falls on the filter plate 34. The degree of debris accumulation above the filter plate 34 is observed through the visible tempered glass panel 9. When chip removal is required, the first electric push rod 32 is started. The first electric push rod 32 drives the push plate 33 to move on the upper surface of the filter plate 34, and then pushes the debris to the chip outlet 35. Since the chip outlet plate 36 is designed as a slope and is located below the filter plate 34, the debris passes through the chip outlet 35 and falls on the chip outlet plate 36. Under the influence of gravity, it slides from the surface of the chip outlet plate 36 to the inside of the chip collecting box 37 to wait for unified recovery.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A deburring device for wear-resistant sheets with a waste chip collection function, characterized in that: The invention comprises a chip collecting box (1) and a production box (2), wherein a collecting assembly (3) is arranged inside the chip collecting box (1), wherein the collecting assembly (3) comprises a protective box (31), wherein the protective box (31) is fixed to the inner wall of the chip collecting box (1), wherein a first electric push rod (32) is arranged inside the protective box (31), wherein the telescopic end of the first electric push rod (32) is fixedly connected to a push plate (33), and the inner wall of the chip collecting box (1) is fixedly connected to a filter plate (34). The chip box (1) is provided with a chip discharge port (35) inside, the chip box (1) is fixedly connected with a chip discharge plate (36) inside, the chip box (1) is provided with a chip collecting box (37) outside, the chip box (1) is provided with a vibration component (4) inside, the production box (2) is provided with a material clamping component (5), the production box (2) is provided with a grinding component (6), and the chip box (1) is provided with a grinding liquid circulation component (7) outside.

2. A wear-resistant sheet deburring device with waste chip collection function according to claim 1, characterized in that: The vibration assembly (4) includes an active cavity (41), an inclined plate (42) is arranged inside the active cavity (41), an active groove (43) is opened inside the chip collecting box (1), and the active groove (43) is communicated with the active cavity (41), the inclined plate (42) is located between the active cavity (41) and the active groove (43) and is movable, the bottom of the inclined plate (42) is symmetrically fixedly connected with springs (44), and one end of each spring (44) away from the inclined plate (42) is fixedly connected to the inner wall of the active cavity (41), and the bottom of the inclined plate (42) is fixedly connected with a vibration motor (45).

3. The wear-resistant sheet deburring device with waste chip collection function according to claim 1, characterized in that: The material clamping assembly (5) comprises a fixed block (51), wherein the fixed block (51) is fixed to the outer wall of the production box (2), a first motor (52) is fixedly connected to the interior of the fixed block (51), a driving end of the first motor (52) is fixedly connected to a transmission shaft (53), and the transmission shaft (53) extends to the interior of the production box (2) and is fixedly connected to an internal expansion clamp (54).

4. The wear-resistant sheet deburring device with waste chip collection function according to claim 1, characterized in that: The grinding assembly (6) comprises a second electric push rod (61), the second electric push rod (61) is fixed on the upper surface of the production box (2), the telescopic end of the second electric push rod (61) extends into the interior of the production box (2) and is fixedly connected to a second motor (62), and the output shaft of the second motor (62) is fixedly connected to a grinding disc (63).

5. The wear-resistant sheet deburring device with waste chip collection function according to claim 1, characterized in that: The polishing liquid circulation component (7) comprises a liquid pump (71), the liquid pump (71) is fixed to the outer wall of the chip collecting box (1), the input end of the liquid pump (71) is fixedly connected to a liquid extraction pipe (72), and the other end of the liquid extraction pipe (72) extends to the interior of the chip collecting box (1), the output end of the liquid pump (71) is fixedly connected to a liquid outlet pipe (73), and the other end of the liquid outlet pipe (73) extends to the interior of the production box (2) and is fixedly connected to a liquid outlet head (74).

6. The wear-resistant sheet deburring device with waste chip collection function according to claim 1, characterized in that: The production box (2) is hingedly provided with a visible box door (8) inside, and the chip collection box (1) is provided with a visible tempered glass panel (9) inside.

7. The wear-resistant sheet deburring device with waste chip collection function according to claim 1, characterized in that: The filter plate (34) is located at the bottom of the protection box (31), the bottom of the push plate (33) contacts the upper surface of the filter plate (34), the chip discharge plate (36) is inclined and is located below the side of the filter plate (34) away from the protection box (31), and the side of the chip discharge plate (36) away from the filter plate (34) is located inside the chip collection box (37).

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