Bus duct cutting and shearing device

By designing a bus trough cutting and shearing device with integrated grinding function, the problem of two processes required for edge grinding after bus trough cutting is solved, and the process is simplified and cost is reduced.

CN222569885UActive Publication Date: 2025-03-07SICHUAN YINGWANG POWER EQUIP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420248435.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-01
Publication Date
2025-03-07
Estimated Expiration
2034-02-01

AI Technical Summary

Technical Problem

After cutting the busbar trough, two steps of edge grinding are required, resulting in cumbersome processes, large site occupancy, labor consuming and high labor costs.

Method used

A busbar trough cutting and shearing device is designed, including a gantry, an electric cylinder, a second motor and a grinding piece, forming a grinding assembly, which can grind the cutting edge in one process to reduce the conveyor belt and manual operation.

Benefits of technology

The integration of the two processes reduces a conveyor belt, reduces production costs and labor costs, improves economic benefits, and improves the stability of the busbar trough and the stability of cutting.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222569885U_ABST
    Figure CN222569885U_ABST
Patent Text Reader

Abstract

The utility model discloses a bus duct cutting and shearing device, and relates to the field of bus duct production. The bus duct polishing device comprises a device body and a bus duct seat, a portal frame of a U-shaped structure is installed on the device body, an electric cylinder is installed at the top of the middle of the portal frame, a second motor is installed at the output end of the electric cylinder through a support, and a polishing piece is installed at the output end of the second motor. The portal frame is arranged on the device, the electric cylinder, the second motor and the polishing piece are installed on the portal frame, the polishing assembly is composed of the electric cylinder, the second motor and the polishing piece, after the bus duct is cut, two sections of bus ducts can be clamped by the two bus duct bases, and at the moment, the cut edges can be polished through the polishing assembly; the edge burrs are processed, so that the two procedures are combined, one conveying belt is omitted, the production cost and the labor cost are reduced, and the economic benefits are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of bus duct production, in particular to a bus duct cutting and shearing device. Background Art

[0002] Bus duct is a closed metal device composed of copper and aluminum busbar columns, which is used to distribute large power to various components of the distributed system. It has increasingly replaced wires and cables in indoor low-voltage power transmission trunk line projects. In my country, more than 90% of the main lines leading to the floors of power distribution rooms in buildings with more than 12 floors use bus ducts.

[0003] Currently, the bus duct is cut on site according to the actual situation. The bus duct is not polished when it is cut on site for ease of use. However, in order to make the product quality better and meet the product standards during mass production in the factory, the cut edges often need to be polished after the bus duct is cut. Currently, cutting and edging require two processes. After cutting, the product is conveyed to the next process via a conveyor belt, and manual angle adjustment and edging of the cut surface are required. The process is cumbersome, the equipment occupies a large area, and labor is consumed, resulting in high labor costs. Utility Model Content

[0004] Based on this, the purpose of this utility model is to provide a bus duct cutting and shearing device to solve the problem that the cut edges often need to be polished after the bus duct is cut. The current cutting and edging require two processes. After cutting, the product is transported to the next process via a conveyor belt, and manual angle adjustment and edging of the cut surface are required. The process is cumbersome, the equipment occupies a large space, consumes manpower, and has high labor costs. Technical problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a bus duct cutting and shearing device, comprising a device body and a bus duct seat, a U-shaped gantry is installed on the device body, an electric cylinder is installed at the middle top position of the gantry, a second motor is installed at the output end of the electric cylinder through a bracket, and a grinding disc is installed at the output end of the second motor.

[0006] By adopting the above technical solution, the electric cylinder, the second motor and the grinding disc form a grinding assembly, which can grind the cut edges and process some burrs, thereby combining the two processes into one, reducing one conveyor belt, and reducing production costs and labor costs.

[0007] Furthermore, two sets of tracks are installed on one side of the top of the device body, and the two sets of tracks are parallel to each other. Linear motors are installed on the tracks, and mounting seats are connected between the linear motors.

[0008] By adopting the above technical solution, the two sets of rails can maintain the smooth sliding of the mounting base, thereby improving the flexibility of the mounting base and facilitating operation by workers.

[0009] Furthermore, a knife holder is fixed in the middle of the top of the mounting seat, and a cutting knife is installed on the knife holder.

[0010] By adopting the above technical solution, the knife holder is used to install the cutting knife and the driving source, thereby improving the cutting stability. The knife holder is made of stainless steel, which has high strength and long service life.

[0011] Furthermore, a busbar trough seat is installed on the other side of the top of the device body, and the busbar trough seat is welded to the device body. A limiting groove is opened on the top of the busbar trough seat, and a movable plate is installed on the limiting groove. A fixed plate is fixed on one side of the top of the busbar trough seat.

[0012] By adopting the above technical solution, the first motor is started, and the first motor drives the screw rod to rotate. Under the action of the wire hole at the bottom of the movable plate, the movable plate is moved closer to the fixed plate, gradually clamping the bus duct, which has a good clamping effect and improves the stability of the bus duct.

[0013] Furthermore, a lifting seat is fixed on one side of the busbar trough seat, a first motor is installed on the lifting seat, a screw rod is installed at the output end of the first motor, a thread hole is opened on the movable plate located in the limiting groove, and the thread hole is threadedly connected to the screw rod.

[0014] By adopting the above technical solution, the lifting seat can raise the height of the first motor, so that the height of the first motor is adapted to the height of the wire hole at the bottom of the movable plate, so that the screw rod can pass through the wire hole for easy installation.

[0015] Furthermore, there are two busbar duct seats, which are mirror-imaged along the width center line of the device body.

[0016] Furthermore, two surfaces where the device body is connected to the gantry are provided with movable rails, and the movable rails are used to adjust the position of the gantry.

[0017] By adopting the above technical solution, the gantry can adjust its position on the device body through the movable track to adapt to bus ducts of different thicknesses. At the same time, the gantry structure is stable, reducing the vibration of the power parts during movement.

[0018] Furthermore, the height of the cutting blade is greater than the height of the busbar trough seat, a motor is installed on the blade holder, and the output end of the motor is connected to the cutting blade.

[0019] Furthermore, a control panel is provided on the device body, and the control panel is electrically connected to the linear motor, the first motor, and the second motor.

[0020] Furthermore, support columns are fixed at the four corners of the bottom of the device body, and the support columns are arranged in a rectangular array.

[0021] By adopting the above technical solution, the stability of the device body is improved, and the device body is prevented from shaking during operation.

[0022] In summary, the present invention has the following beneficial effects:

[0023] The utility model provides a gantry on the device, and installs an electric cylinder, a second motor and a grinding sheet on the gantry. The electric cylinder, the second motor and the grinding sheet form a grinding assembly. After the bus duct is cut, the two sections of the bus duct will be clamped by the two bus duct seats. At this time, the cut edges can be polished by the grinding assembly, and some edge burrs can be processed, thereby combining two working steps into one, reducing one conveyor belt, reducing production costs and labor costs, and improving economic benefits.

[0024] The utility model uses two relatively arranged bus duct seats, and the movable plate 71 on the bus duct seat is driven to move by the rotation of the screw rod, so that the clamping force between the movable plate and the fixed plate is more stable, and the bus duct can be stably clamped, which is beneficial to the cutting of the cutting knife and avoids shaking during the cutting process. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a schematic diagram of the main structure of the device of the present utility model;

[0026] Figure 2 This is a schematic diagram of the bus duct structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the gantry structure of the utility model;

[0028] Figure 4 This is a schematic diagram of the side structure of the grinding sheet of the present utility model;

[0029] Figure 5 This is a schematic diagram of the cross-sectional structure of the bus duct seat of the present utility model.

[0030] In the figure: 1. Device body; 2. Track; 3. Linear motor; 4. Mounting seat; 5. Tool holder; 6. Cutting knife; 7. Busbar trough seat; 71. Movable plate; 72. Fixed plate; 73. Limiting slot; 8. Lifting seat; 9. First motor; 91. Screw; 10. Gantry; 11. Electric cylinder; 12. Grinding disc; 13. Second motor. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0032] The following describes an embodiment of the present invention based on its overall structure. Example 1:

[0033] A busbar cutting and shearing device, such as Figure 1 、 Figure 3 and Figure 4 As shown, it includes a device body 1 and a busbar trough seat 7. A U-shaped gantry 10 is installed on the device body 1. An electric cylinder 11 is installed at the middle top position of the gantry 10. The output end of the electric cylinder 11 is installed with a second motor 13 through a bracket. The output end of the second motor 13 is installed with a grinding sheet 12. The electric cylinder 11, the second motor 13 and the grinding sheet 12 constitute a grinding assembly. The grinding assembly can grind the cut edges and process some edge burrs, thereby combining the two processes into one, reducing one conveyor belt, and reducing production costs and labor costs.

[0034] See also Figure 1 Two sets of oppositely arranged tracks 2 are installed on one side of the top of the device body 1. The two sets of tracks 2 are parallel to each other. Linear motors 3 are installed on the tracks 2. Mounting seats 4 are connected between the linear motors 3. The two sets of tracks 2 can maintain the smooth sliding of the mounting seats 4, improve the flexibility of the mounting seats 4, and facilitate workers to operate.

[0035] See also Figure 1 A tool holder 5 is fixed in the middle of the top of the mounting seat 4, and a cutting knife 6 is installed on the tool holder 5. The height of the cutting knife 6 is greater than the height of the bus duct seat 7. A motor is installed on the tool holder 5, and the output end of the motor is connected to the cutting knife 6. Since the cutting knife 6 cuts the bus duct at the front end, the cutting burrs tend to protrude to the side away from the cutting knife 6. The direction of the grinding sheet 12 is consistent with the direction of the gantry 10. Therefore, the grinding sheet 12 can grind the burr surface of the bus duct. The tool holder 5 can install the cutting knife 6 and the driving source to improve the cutting stability. The tool holder 5 is made of stainless steel with high strength and long service life.

[0036] Example 2:

[0037] See also Figure 1 、 Figure 2A busbar trough seat 7 is installed on the other side of the top of the device body 1. The busbar trough seat 7 is welded to the device body 1. A limiting groove 73 is provided on the top of the busbar trough seat 7. A movable plate 71 is installed on the limiting groove 73. A fixed plate 72 is fixed to one side of the top of the busbar trough seat 7. Start the first motor 9, and the first motor 9 drives the screw rod 91 to rotate. Under the action of the wire hole at the bottom of the movable plate 71, the movable plate 71 approaches the fixed plate 72, gradually clamping the busbar trough, with good supporting effect, thereby improving the stability of the busbar trough.

[0038] See also Figure 1 、 Figure 2 A lifting seat 8 is fixed to one side of the busbar slot seat 7, and a first motor 9 is installed on the lifting seat 8. There are two busbar slot seats 7, and the two busbar slot seats 7 are mirrored along the width center line of the device body 1. A screw rod 91 is installed at the output end of the first motor 9, and a wire hole is opened on the movable plate 71 located in the limiting groove 73. The wire hole is threadedly connected to the screw rod 91. The lifting seat 8 can raise the height of the first motor 9, so that the height of the first motor 9 is adapted to the height of the wire hole at the bottom of the movable plate 71, so that the screw rod 91 can pass through the wire hole for easy installation.

[0039] See also Figure 1 The two surfaces where the device body 1 is connected to the gantry 10 are provided with movable rails. The movable rails are used to adjust the position of the gantry 10. The gantry 10 is made of stainless steel. The gantry 10 can adjust its position on the device body 1 through the movable rails to adapt to bus ducts of different thicknesses. At the same time, the gantry 10 has a stable structure, which reduces the vibration of the power parts during movement.

[0040] The implementation principle of the present utility model is as follows: first, the device body 1 is installed and the power is turned on. The worker places the bus duct on the bus duct seat 7 and places the cutting position in the middle position of the two bus duct seats. Then, the first motor 9 is started. The first motor 9 drives the screw rod 91 to rotate. Under the action of the wire hole at the bottom of the movable plate 71, the movable plate 71 approaches the fixed plate 72, and the bus duct is gradually clamped. Then, the linear motor 3 is started. The linear motor 3 drives the mounting seat 4 to move, thereby driving the tool holder 5 and the cutting knife 6 to cut the bus duct. After the cutting is completed, the position of the gantry 10 is adjusted, and the electric cylinder 11 is started to lower the grinding plate 12. The second motor 13 is started, and the second motor 13 drives the grinding plate 12 to grind the cutting edge.

[0041] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A bus duct cutting and shearing device, characterized in that: The invention comprises a device body (1) and a busbar trough seat (7); a gantry frame (10) of a U-shaped structure is mounted on the device body (1); an electric cylinder (11) is mounted at the middle top position of the gantry frame (10); a second motor (13) is mounted at the output end of the electric cylinder (11) via a bracket; and a grinding sheet (12) is mounted at the output end of the second motor (13).

2. The bus duct cutting and shearing device according to claim 1 is characterized in that: Two sets of tracks (2) arranged opposite to each other are installed on one side of the top of the device body (1); the two sets of tracks (2) are parallel to each other; linear motors (3) are installed on the tracks (2); and mounting seats (4) are connected between the linear motors (3).

3. The bus duct cutting and shearing device according to claim 2 is characterized in that: A knife holder (5) is fixed in the middle of the top of the mounting seat (4), and a cutting knife (6) is mounted on the knife holder (5).

4. The bus duct cutting and shearing device according to claim 1 is characterized in that: A busbar trough seat (7) is installed on the other side of the top of the device body (1), the busbar trough seat (7) is welded to the device body (1), a limiting groove (73) is provided on the top of the busbar trough seat (7), a movable plate (71) is installed on the limiting groove (73), and a fixed plate (72) is fixed on one side of the top of the busbar trough seat (7).

5. The bus duct cutting and shearing device according to claim 4 is characterized in that: A lifting seat (8) is fixed to one side of the busbar slot seat (7), a first motor (9) is mounted on the lifting seat (8), a screw rod (91) is mounted on the output end of the first motor (9), a thread hole is provided on the movable plate (71) located in the limiting groove (73), and the thread hole is threadedly connected to the screw rod (91).

6. The bus duct cutting and shearing device according to claim 1 is characterized in that: The busbar trough seats (7) are provided with two, and the two busbar trough seats (7) are arranged in a mirror image along the width center line of the device body (1).

7. The bus duct cutting and shearing device according to claim 1 is characterized in that: The two surfaces of the device body (1) connected to the gantry (10) are provided with movable rails, and the movable rails are used to adjust the position of the gantry (10). The gantry (10) is made of stainless steel.

8. The bus duct cutting and shearing device according to claim 3 is characterized in that: The height of the cutting knife (6) is greater than the height of the busbar slot seat (7); a motor is mounted on the knife holder (5); and the output end of the motor is connected to the cutting knife (6).

9. The bus duct cutting and shearing device according to claim 2, characterized in that: A control panel is provided on the device body (1), and the control panel is electrically connected to the linear motor (3), the first motor (9), and the second motor (13).

10. The bus duct cutting and shearing device according to claim 1, characterized in that: Support columns are fixed at the four corners of the bottom of the device body (1), and the support columns are arranged in a rectangular array.