Motor fan blade injection molding press capable of extending pressing die
By designing a motor air blade injection molding press that can extend the mold, the switching mechanism and hydraulic rod are used to achieve rapid rotation and stagger cooling of the mold, and the bubbles in the injection molding liquid are eliminated through the air pump, which solves the problems of low efficiency of the injection molding press and bubbles in the finished product, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202421365094.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-16
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-06-16
AI Technical Summary
The existing injection molding presses need to wait for molding during die casting, which has low efficiency, and there are often bubbles inside the injection molding product, which affects the quality.
A motor air blade injection molding press with extendable press mold is designed, using a switching mechanism and a hydraulic rod to achieve rapid rotation and staggered cooling of the mold, enhance production efficiency, and eliminate bubbles in the injection molding liquid through a pump and a bubble removal mechanism.
The rapid rotation and staggered cooling of the mold are achieved, production efficiency is improved, and bubbles in the injection molded products are eliminated through the air pump, improving product quality.
Smart Images

Figure CN222571426U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of injection molding machines, in particular to an injection molding machine for motor fan blades with an extendable molding. Background Art
[0002] Injection molding machine is a kind of equipment used for the production of plastic products. It injects heated and molten plastic material into the mold and applies pressure to solidify it. The existing injection molding machine still has certain defects when used, such as;
[0003] The existing injection molding machine needs to wait for a while to form during die-casting and cannot be taken out in advance. When the deadline is tight, the efficiency is relatively low and the multi-station maintenance die-casting production cannot be extended. In addition, the existing injection molding machine cannot easily discharge the gas inside the cavity during injection molding, so that bubbles still remain inside the molded product, thereby reducing the quality of the product. Summary of the invention
[0004] The utility model aims to provide an injection molding machine for motor fan blades with an extendable molding to solve the problems raised by the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an extensible die-casting motor fan blade injection molding machine, comprising: a support, a switching mechanism, a four-column frame and a hydraulic rod;
[0006] A switching mechanism is connected above the support, a four-column frame is connected to the switching mechanism, and a hydraulic rod is installed in the four-column frame;
[0007] The bottom of the hydraulic rod is connected to an upper mold, a lower mold is arranged below the upper mold, the lower mold is installed on a four-column frame, an injection molding machine is connected above the upper mold, an injection molding tube is connected to one side of the injection molding machine, the injection molding tube is connected through the upper mold, and a defoaming mechanism is connected in the upper mold away from the injection molding tube.
[0008] Preferably, the switching mechanism includes: a pillar, a tray, a pulley, a driving motor, a reducer, a driving gear, a driven gear and a protective cover, the upper surface of the support is rotatably connected to the pillar through a bearing, the four-column frame is connected to the upper surface of the pillar by bolts, the bottom of the pillar is connected to the pulley, and the pulley is slidably connected to the upper surface of the support.
[0009] Preferably, a driving motor is installed on the upper surface of the support close to the pillar through a motor seat, and the output end of the driving motor is connected to a reducer, the reducer is connected to the upper surface of the support, and the output end of the reducer is connected to a driving gear, one side of the driving gear is meshedly connected to a driven gear, and the driven gear is sleeved and fixed on the outside of the pillar.
[0010] Preferably, a protective cover is connected to the edge of the upper surface of the support.
[0011] Preferably, the debubble mechanism includes: a liquid inlet pipe, a liquid outlet box, an air pump, an air suction pipe, an electric heating wire, an insulation sleeve and a controller. The liquid inlet pipe is connected to the upper mold away from the injection molding tube, and a liquid outlet box is placed on the upper surface of the upper mold away from the injection molding machine. The other end of the liquid inlet pipe is fixed in the liquid outlet box.
[0012] Preferably, an upper surface of the upper mold close to the liquid outlet box is connected to an air pump, an air suction pipe is connected above the air suction pump, and the other end of the air suction pipe passes through and is fixed in the liquid outlet box.
[0013] Preferably, a heating wire is wound around the outside of the liquid inlet pipe, a heat preservation sleeve is arranged on the outside of the heating wire, and the heat preservation sleeve is sleeved on the outside of the liquid inlet pipe.
[0014] Preferably, a controller is connected to the upper surface of the four-post frame, and the controller is electrically connected to the vacuum pump and the heating wire.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows: the motor fan blade injection molding machine with extendable die is extended to four stations, when one set of upper mold and lower mold are cooled and formed, the driving motor drives the tray to rotate, and the upper mold and lower mold of other stations are injected, staggering the cooling time of the mold, improving production efficiency, and then the motor fan blade injection molding machine extends the die, after the upper mold and the lower mold are molded and injected, the vacuum pump is started to vacuum the injection liquid between the upper mold and the lower mold, and the bubbles in the injection liquid are crushed, thereby eliminating the bubbles during the die casting of the motor fan blade injection molding machine, and the specific contents are as follows:
[0016] 1. When one set of upper and lower molds are cooled and formed, the driving motor drives the gears in the reducer to rotate, decelerates and increases the torque, drives the driving gear to drive the driven gear, drives the pillar to rotate, drives the tray to rotate, and the pulley supports the tray. The other molds that have been cooled and formed on the tray are rotated in front, and the four sets of molds are used for molding, staggering the cooling time of the molds, improving production efficiency, and thus allowing the motor fan blade injection molding machine to extend the molding;
[0017] 2. After the upper mold and the lower mold are closed for injection molding, the vacuum pump is started to discharge the air in the liquid outlet box, the injection liquid between the upper mold and the lower mold is vacuumed, the bubbles in the injection liquid are crushed, and the injection liquid enters the liquid outlet box. The injection liquid remaining in the injection tube enters the upper mold and the lower mold, and the excess injection liquid enters the liquid outlet box. The electric heating wire heats the liquid inlet pipe to prevent the injection liquid from solidifying in the liquid inlet pipe. The injection liquid between the upper mold and the lower mold is vacuumed to eliminate the bubbles during the die-casting of the motor fan blade injection molding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the pulley of the utility model;
[0019] Figure 2 This is a schematic diagram of the protective cover of the utility model;
[0020] Figure 3 This is a schematic diagram of the heating wire of the utility model;
[0021] Figure 4 It is a schematic diagram of the main structure of the utility model.
[0022] In the figure: 1. support; 2. switching mechanism; 201. pillar; 202. tray; 203. pulley; 204. driving motor; 205. reducer; 206. driving gear; 207. driven gear; 208. protective cover; 3. four-column frame; 4. hydraulic rod; 5. upper mold; 6. lower mold; 7. injection molding machine; 8. injection molding tube; 9. defoaming mechanism; 901. liquid inlet pipe; 902. liquid outlet box; 903. vacuum pump; 904. suction pipe; 905. heating wire; 906. insulation cover; 907. controller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1 , Figure 2 and Figure 4 The utility model provides a technical solution: an extensible die-casting motor fan blade injection molding machine, comprising: a support 1, a switching mechanism 2, a four-column frame 3 and a hydraulic rod 4;
[0025] A switching mechanism 2 is connected to the top of the support 1, and a four-column frame 3 is connected to the switching mechanism 2, in which a hydraulic rod 4 is installed; an upper mold 5 is connected to the bottom of the hydraulic rod 4, and a lower mold 6 is arranged below the upper mold 5, and the lower mold 6 is installed on the four-column frame 3; an injection molding machine 7 is connected to the top of the upper mold 5, and an injection molding tube 8 is connected to one side of the injection molding machine 7, and the injection molding tube 8 is connected to the upper mold 5 through the upper mold 5, and a defoaming mechanism 9 is connected to the upper mold 5 away from the injection molding tube 8.
[0026] The switching mechanism 2 includes: a pillar 201, a tray 202, a pulley 203, a driving motor 204, a reducer 205, a driving gear 206, a driven gear 207 and a protective cover 208. The upper surface of the support 1 is rotatably connected to the pillar 201 through a bearing, the four-column frame 3 is connected to the upper surface of the pillar 201 through bolts, the bottom of the pillar 201 is connected to the pulley 203, the pulley 203 is slidably connected to the upper surface of the support 1, and the upper surface of the support 1 close to the pillar 201 is installed with a driving motor 204 through a motor seat, the output end of the driving motor 204 is connected to the reducer 205, the reducer 205 is connected to the upper surface of the support 1, and the output end of the reducer 205 is connected to the driving gear 206, one side of the driving gear 206 is meshed and connected with the driven gear 207, the driven gear 207 is sleeved and fixed on the outer side of the pillar 201, and the edge of the upper surface of the support 1 is connected to the protective cover 208.
[0027] During specific implementation, four workstations are set on the tray 202. First, the upper mold 5 and the lower mold 6 in the front are injection molded. The driving motor 204 drives the gears in the reducer 205 to rotate, reduce speed and increase torque, drive the active gear 206 to drive the driven gear 207, drive the support 201 to rotate, drive the tray 202 to rotate, and the pulley 203 supports the tray 202. The upper mold 5 and the lower mold 6 in the front are rotated to one side for cooling, and the other upper molds 5 and lower molds 6 are rotated to the front for injection molding. When the first group of upper molds 5 and lower molds 6 are rotated to the front again, they have been cooled and formed. The formed motor fan blades are taken out, and the cycle is continued. Four groups of molds are extended for compression molding, and the cooling time of the molds is staggered to improve production efficiency and compression molding is performed.
[0028] See also Figure 1 , Figure 3 and Figure 4 It can be seen that the defoaming mechanism 9 includes: a liquid inlet pipe 901, a liquid outlet box 902, an air pump 903, an air suction pipe 904, an electric heating wire 905, a heat preservation sleeve 906 and a controller 907. The liquid inlet pipe 901 is connected to the upper mold 5 far away from the injection tube 8, and the liquid outlet box 902 is placed on the upper surface of the upper mold 5 far away from the injection molding machine 7. The other end of the liquid inlet pipe 901 is fixed in the liquid outlet box 902, and the upper surface of the upper mold 5 close to the liquid outlet box 902 is connected to the liquid outlet box 902. It is connected to an air pump 903, and an air suction pipe 904 is connected above the air pump 903. The other end of the air suction pipe 904 passes through and is fixed in the liquid outlet box 902. An electric heating wire 905 is wrapped around the outside of the liquid inlet pipe 901. An insulation sleeve 906 is provided on the outside of the electric heating wire 905. The insulation sleeve 906 is sleeved on the outside of the liquid inlet pipe 901. A controller 907 is connected to the upper surface of the four-column frame 3, and the controller 907 is electrically connected to the air pump 903 and the electric heating wire 905.
[0029] In the specific implementation, the liquid inlet pipe 901 and the liquid outlet box 902 are both installed on the top cover of the liquid outlet box 902 to prevent the suction pipe 904 from sucking the injection molding liquid into the liquid outlet box 902, and to prevent the dry injection molding liquid from blocking the opening of the liquid inlet pipe 901. The operation controller 907 adjusts the temperature generated by the electric heating wire 905 to heat the liquid inlet pipe 901. After the upper mold 5 and the lower mold 6 are molded together for injection molding, the vacuum pump 903 is started to exhaust the air in the liquid outlet box 902 through the suction pipe 904. The injection liquid between the upper mold 5 and the lower mold 6 is evacuated to crush the bubbles in the injection liquid and absorb it from the liquid inlet pipe 901 into the liquid outlet box 902. The injection liquid remaining in the injection tube 8 enters the upper mold 5 and the lower mold 6, and some excess injection liquid enters the liquid outlet box 902 from the liquid inlet pipe 901. The heating wire 905 heats the liquid inlet pipe 901 to prevent the injection liquid from solidifying in the liquid inlet pipe 901. The insulation sleeve 906 reduces the heat loss of the liquid inlet pipe 901 and eliminates bubbles during die casting by the injection molding machine.
[0030] In summary, when using the motor fan blade injection molding machine with an extendable die, first, if the construction period is urgent, the four sets of die-casting machines on the tray 202 are used for die casting in sequence, the hydraulic rod 4 is started to press the upper mold 5 on the lower mold 6 for mold closing, and the motor in the injection molding machine 7 drives the piston to inject the molten injection liquid from the injection tube 8 into the mold cavity of the upper mold 5 and the lower mold 6, and a certain pressure is applied, and the injection of the injection liquid is stopped, and then the vacuum pump 903 is used to evacuate air to break the bubbles in the injection liquid, so that the injection liquid fills the upper mold 5 and the lower mold. The mold cavity in the mold 6 is waited for cooling, and then the driving motor 204 drives the tray 202 to rotate, and the upper mold 5 and the lower mold 6 in the front are rotated to one side for cooling, and the other hydraulic rods 4 and the upper mold 5 are molded and pressed. When the first group of hydraulic rods 4 and the upper mold 5 are rotated to the front again, the models in the hydraulic rods 4 and the upper mold 5 have been cooled. The hydraulic rods 4 are started to lift the upper mold 5 and the formed motor blades are taken out. The contents not described in detail in this description belong to the prior art known to professional and technical personnel in this field.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims
1. An extensible die injection molding machine for motor blades, comprising: The support (1), the switching mechanism (2), the four-column frame (3) and the hydraulic rod (4) are characterized in that; A switching mechanism (2) is connected above the support (1), a four-column frame (3) is connected to the switching mechanism (2), and a hydraulic rod (4) is installed inside the four-column frame (3); The bottom of the hydraulic rod (4) is connected to an upper mold (5), a lower mold (6) is arranged below the upper mold (5), the lower mold (6) is installed on a four-column frame (3), an injection molding machine (7) is connected above the upper mold (5), one side of the injection molding machine (7) is connected to an injection molding tube (8), the injection molding tube (8) penetrates and is connected to the upper mold (5), and a defoaming mechanism (9) is connected to the upper mold (5) away from the injection molding tube (8).
2. The motor fan blade injection molding machine with expandable molding according to claim 1, characterized in that: The switching mechanism (2) comprises: a pillar (201), a tray (202), a pulley (203), a driving motor (204), a reducer (205), a driving gear (206), a driven gear (207) and a protective cover (208); the upper surface of the support (1) is rotatably connected to the pillar (201) via a bearing; the four-column frame (3) is connected to the upper surface of the pillar (201) via bolts; the bottom of the pillar (201) is connected to the pulley (203); and the pulley (203) is slidably connected to the upper surface of the support (1).
3. The motor fan blade injection molding machine with expandable molding according to claim 2, characterized in that: A driving motor (204) is installed on the upper surface of the support (1) near the pillar (201) via a motor seat, the output end of the driving motor (204) is connected to a reducer (205), the reducer (205) is connected to the upper surface of the support (1), and the output end of the reducer (205) is connected to a driving gear (206), one side of the driving gear (206) is meshingly connected to a driven gear (207), and the driven gear (207) is sleeved and fixed on the outer side of the pillar (201).
4. The motor fan blade injection molding machine with expandable molding according to claim 1, characterized in that: A protective cover (208) is connected to the edge of the upper surface of the support (1).
5. The motor fan blade injection molding machine with expandable molding according to claim 1, characterized in that: The debubble mechanism (9) comprises: a liquid inlet pipe (901), a liquid outlet box (902), an air pump (903), an air suction pipe (904), an electric heating wire (905), an insulation sleeve (906) and a controller (907); the liquid inlet pipe (901) is connected to and penetrates the upper mold (5) away from the injection molding tube (8); the liquid outlet box (902) is placed on the upper surface of the upper mold (5) away from the injection molding machine (7); and the other end of the liquid inlet pipe (901) is penetrated and fixed in the liquid outlet box (902).
6. The motor fan blade injection molding machine with expandable molding according to claim 5, characterized in that: An upper surface of the upper mold (5) close to the liquid outlet box (902) is connected to an air pump (903), an upper portion of the air pump (903) is connected to an air suction pipe (904), and the other end of the air suction pipe (904) penetrates and is fixed in the liquid outlet box (902).
7. The motor fan blade injection molding machine with expandable molding according to claim 5, characterized in that: The outer side of the liquid inlet pipe (901) is wound with an electric heating wire (905), the outer side of the electric heating wire (905) is provided with an insulation sleeve (906), and the insulation sleeve (906) is sleeved on the outer side of the liquid inlet pipe (901).
8. The motor fan blade injection molding machine with expandable molding according to claim 7, characterized in that: The upper surface of the four-post frame (3) is connected to a controller (907), and the controller (907) is electrically connected to the air extraction pump (903) and the heating wire (905).