Lower shell mold

By designing a convenient mold release mechanism and a fast cooling mechanism in the lower housing mold, the problem of inconvenience in mold release processing of existing molds is solved, production efficiency is improved, and the cooling rate of injection molded materials is improved.

CN222571489UActive Publication Date: 2025-03-07NINGBO XINWANGAI MOULD CO LTD
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Patent Information

Application Number
CN202421006198.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-03-07
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Existing molds are inconvenient for user operation during mold release processing, resulting in low production efficiency.

Method used

A lower housing mold including a convenient release mechanism and a fast cooling mechanism is designed. The convenient mold release mechanism realizes automatic adsorption and mold release of the workpiece through the combination of rubber capsules and vacuum pump body; the fast cooling mechanism improves the cooling efficiency of injection molded materials through the design of copper frames and heat exchange fins.

Benefits of technology

It effectively solves the inconvenience of users during mold release processing, improves the production efficiency of workpieces, and improves the cooling rate of injection molded materials through a rapid cooling mechanism, improving the overall production efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222571489U_ABST
    Figure CN222571489U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of automobile part production, and discloses a lower shell mould which comprises a workbench, a main body mould and a closed mould, a convenient demoulding mechanism is arranged on the front side of the workbench, rapid cooling mechanisms are arranged on the outer wall of the main body mould and the outer wall of the closed mould, the convenient demoulding mechanism comprises a connecting sleeve and a boss, and the connecting sleeve is connected with the boss. A square pipe is fixedly installed on the inner wall of the connecting sleeve, and the bottom of the square pipe is fixedly connected with an extension pipe. Through the design of the rubber bag, the bottom of the hollow disc can be tightly attached to the inner wall of a workpiece, then through the design of the vacuum pump body, after the vacuum pump body works, gas in the square pipe, the extension pipe and the inner cavity of the hollow disc can be extracted, then the workpiece is promoted to be adsorbed to the bottom of the rubber bag through vacuum, the square pipe is overall lifted, and the work efficiency is improved. And the problem that the inner wall of the workpiece is relatively smooth, and demolding treatment on the workpiece by a user is relatively tedious is avoided, and the production efficiency of the workpiece is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts production, and specifically to a lower shell mold. Background Art

[0002] Auto parts are the various units that make up the whole car and a kind of product that serves the car. There are many kinds of auto parts, and the lower housing of the air filter is one of them. The lower housing of the air filter is mostly produced by mold injection molding.

[0003] A Chinese patent discloses an automobile parts mold, with publication number CN217912500U. The technical solution disclosed in the patent document is as follows: the mold component includes a workbench, a fixed box with an open top is fixedly connected to one side of the top of the workbench, four symmetrical mounting columns are fixedly connected to the bottom of the inner wall of the fixed box, and a lower mold is fixedly installed on the top of the four mounting columns.

[0004] In order to solve the problem that the existing molds basically have no cooling function, the existing technology adopts the method of designing semiconductor cooling plates, water tanks and other components to cooperate with each other. However, it is still not convenient for users to demold. The structure does not have any components to assist users in demolding, and the inner wall of the lower shell of the air filter is relatively smooth. It is inconvenient for users to take it out from the mold, which easily affects production efficiency. Utility Model Content

[0005] The utility model aims to provide a lower shell mold to solve the problem of inconvenient demoulding of workpieces in the prior art.

[0006] The utility model provides the following technical solution: a lower shell mold, comprising a workbench, a main body mold and a closed mold, a convenient demoulding mechanism is arranged on the front of the workbench, and a rapid cooling mechanism is arranged on the outer walls of the main body mold and the closed mold.

[0007] The convenient demoulding mechanism includes a connecting sleeve and a boss, a square tube is fixedly installed on the inner wall of the connecting sleeve, an extension tube is fixedly connected to the bottom of the square tube, a hollow disk is fixedly connected to the bottom of the extension tube, a rubber bag is fixedly connected to the bottom of the hollow disk, a hole is opened at the bottom of the hollow disk, a dust filter is fixedly installed on the inner wall of the hole, and a vacuum pump body is fixedly connected to the top of the square tube. After the rubber bag is attached to the workpiece, the vacuum pump body is controlled to operate, so as to complete the adsorption of the workpiece and facilitate the demoulding work.

[0008] As a preferred embodiment of the above technical solution, the boss is fixedly installed on the front side of the workbench, a stepper motor is fixedly installed on the bottom of the boss, a rotating seat is rotatably connected to the inner wall of the boss, the output shaft of the stepper motor is fixedly connected to the bottom of the rotating seat, and the cooperation between the stepper motor and the rotating seat can adjust the position of the hollow disk.

[0009] As a preferred embodiment of the above technical solution, a telescopic cylinder is fixedly installed on the top of the rotating seat, a connecting rod is fixedly installed on the telescopic end of the telescopic cylinder, and the end of the connecting rod away from the telescopic cylinder is fixedly connected to the outer wall of the connecting sleeve, and the telescopic cylinder can raise and lower the height of the hollow disk.

[0010] As a preferred embodiment of the above technical solution, the main mold is detachably connected to the top of the workbench, the closed mold is movably plugged into the top of the main mold, a lifting lug is welded on the top of the closed mold, and an injection nozzle is fixedly connected to the top of the closed mold. After the main mold and the closed mold are combined, injection molding can be performed from the injection nozzle.

[0011] As a preferred embodiment of the above technical solution, the rapid cooling mechanism includes a copper frame, which is fixedly mounted on the outer walls of the main mold and the closed mold. The top and bottom of the copper frame are fixedly mounted with closed frames, and the copper frame can enable rapid heat exchange between water and materials.

[0012] As a preferred embodiment of the above technical solution, a heat exchange wing is fixedly connected to the outer wall of the copper frame, and an outer frame is fixedly installed between the adjacent sides of the two closed frames on the main mold or the closed mold. The heat exchange wing can improve the heat exchange rate between the injection molding material and the water.

[0013] As a preferred embodiment of the above technical solution, connecting pipe openings are fixedly connected to both sides of the outer frame, and an insulation layer is fixedly connected to the inside of the outer frame, and the insulation layer is used to reduce the influence of air temperature on water temperature.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] The utility model can make the bottom of the hollow disk fit closely with the inner wall of the workpiece through the design of the rubber bag, and then through the design of the vacuum pump body, after it works, it can extract the gas in the square tube, the extension tube and the inner cavity of the hollow disk, so that the workpiece is vacuum-adsorbed at the bottom of the rubber bag, and the square tube is lifted as a whole to complete the demoulding process, thereby avoiding the problem that the user of the workpiece with a relatively smooth inner wall needs to perform cumbersome demoulding process on it, thereby improving the production efficiency of the workpiece, and through the design of the dust filter net, it can avoid the problem that debris is absorbed into the inside of the hollow disk, thereby ensuring the safe operation of the vacuum pump body. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 This is a schematic diagram of the separation structure of the main mold and the closed mold of the utility model;

[0018] Figure 3 for Figure 2 A magnified view of the structure at center A;

[0019] Figure 4 This is a schematic diagram of the bottom structure of the hollow disk of the utility model;

[0020] Figure 5 It is a schematic diagram of the overall exploded structure of the rapid cooling mechanism of the utility model.

[0021] In the figure: 1. workbench; 11. main mold; 12. closed mold; 13. lifting ear; 14. injection nozzle; 2. convenient demoulding mechanism; 21. connecting sleeve; 22. square tube; 23. extension tube; 24. hollow disk; 25. rubber bag; 26. dust filter; 27. vacuum pump body; 28. boss; 281. stepper motor; 282. rotating seat; 283. telescopic cylinder; 284. connecting rod; 3. rapid cooling mechanism; 31. closed frame; 32. copper frame; 33. heat exchange wing; 34. outer frame; 35. connecting nozzle; 36. insulation layer. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] like Figure 1-4 As shown, the utility model provides a technical solution: a lower shell mold, including a workbench 1, a main mold 11 and a closed mold 12, a convenient demoulding mechanism 2 is arranged on the front of the workbench 1, and a rapid cooling mechanism 3 is arranged on the outer walls of the main mold 11 and the closed mold 12, the convenient demoulding mechanism 2 includes a connecting sleeve 21 and a boss 28, a square tube 22 is fixedly installed on the inner wall of the connecting sleeve 21, an extension tube 23 is fixedly connected to the bottom of the square tube 22, a hollow disk 24 is fixedly connected to the bottom of the extension tube 23, a rubber bag 25 is fixedly connected to the bottom of the hollow disk 24, and the hollow disk 24 is fixedly connected to the bottom of the rubber bag 25. A hole is provided at the bottom of the core disk 24, and a dust filter 26 is fixedly installed on the inner wall of the hole. A vacuum pump body 27 is fixedly connected to the top of the square tube 22, and the bottom of the rubber bag 25 is controlled to fit closely with the inner wall of the workpiece. Then the vacuum pump body 27 is controlled to extract the gas in the inner cavity of the hollow disk 24, so that the workpiece is vacuum-adsorbed at the bottom of the rubber bag 25, and the square tube 22 is lifted as a whole to complete the demoulding process, thereby improving the production efficiency of the workpiece. The dust filter 26 can prevent debris from being absorbed into the inside of the hollow disk 24, thereby ensuring the safety of the vacuum pump body 27.

[0024] As an implementation method in this embodiment, Figure 1-4 As shown, the boss 28 is fixedly installed on the front of the workbench 1, a stepper motor 281 is fixedly installed on the bottom of the boss 28, a rotating seat 282 is rotatably connected to the inner wall of the boss 28, the output shaft of the stepper motor 281 is fixedly connected to the bottom of the rotating seat 282, a telescopic cylinder 283 is fixedly installed on the top of the rotating seat 282, a connecting rod 284 is fixedly installed on the telescopic end of the telescopic cylinder 283, and one end of the connecting rod 284 away from the telescopic cylinder 283 is fixedly connected to the outer wall of the connecting sleeve 21, the main mold 11 is detachably connected to the top of the workbench 1, the top of the main mold 11 is movably plugged with a closed mold 12, and the top of the closed mold 12 is welded with a lifting ear 13. The top of the closed mold 12 is fixedly connected with an injection nozzle 14, and the telescopic cylinder 283 is controlled to perform lifting and lowering operations, so that the height of the hollow disk 24 can be adjusted, and the bottom of the rubber bag 25 can be caused to fit closely with the inner wall of the workpiece. Conversely, the workpiece adsorbed by the bottom of the rubber bag 25 can be lifted and demolded. The stepper motor 281 is controlled to work, and the rotating seat 282 can be driven to rotate, so that the hollow disk 24 is moved out from the top of the main mold 11, which is convenient for injection molding. The closed mold 12 is plugged into the top of the main mold 11, and then injection molding is performed from the injection nozzle 14 into the mold cavity of the main mold 11 and the closed mold 12, thereby completing the injection molding production of the lower shell of the air filter.

[0025] As an implementation method in this embodiment, Figure 5 As shown, the rapid cooling mechanism 3 includes a copper frame 32, which is fixedly mounted on the outer wall of the main mold 11 and the closed mold 12, and the top and bottom of the copper frame 32 are fixedly mounted with closed frames 31, and the outer wall of the copper frame 32 is fixedly connected with heat exchange fins 33, and an outer frame 34 is fixedly mounted between the adjacent sides of the two closed frames 31 on the main mold 11 or the closed mold 12, and both sides of the outer frame 34 are fixedly connected with connecting pipe openings 35, and the inner part of the outer frame 34 is fixedly connected with a heat insulation layer 36, and the outlet pipe of the external chiller is connected to the left side of the outer frame 34. At the side connecting pipe outlet 35, the return pipe of the external chiller is connected to the right connecting pipe outlet 35 to control the operation of the external chiller, so that the cold water can flow through the cavity formed by the copper frame 32 and the outer frame 34, thereby realizing the function of quickly cooling the materials inside the cavity of the main mold 11 and the closed mold 12, thereby improving the production efficiency. The heat exchange rate between the material and the water body is improved through the design of the heat exchange wing 33. The material of the insulation layer 36 can be set to phenolic foam. Through the design of the insulation layer 36, the influence of the air temperature on the cold water temperature is reduced.

[0026] Working principle: the closed mold 12 is plugged into the top of the main mold 11, and then injection molding is performed from the injection nozzle 14 into the mold cavity of the main mold 11 and the closed mold 12, that is, the injection molding production of the lower shell of the air filter is completed. After the lower shell of the air filter is fully cooled, the closed mold 12 is removed from the top of the main mold 11, and then the telescopic cylinder 283 is controlled to extend to raise the height of the hollow disk 24, and the stepper motor 281 is controlled to work so that the hollow disk 24 moves to the top of the main mold 11, and then the telescopic cylinder 283 is controlled to reset, so that the bottom of the rubber bag 25 is closely fitted with the inner wall of the workpiece, and then the vacuum pump body 27 is controlled to work so that the workpiece is adsorbed on the bottom of the rubber bag 25, and then the telescopic cylinder 283 can be controlled to extend to raise the height of the workpiece to complete the function of automatic demoulding. The user can then control the stepper motor 281 to work to adjust the position of the workpiece, and then control the telescopic cylinder 283 to contract and close the vacuum pump body 27 to lower and release the workpiece, that is, to realize the function of automatically outputting the workpiece.

[0027] The above embodiments are only used to illustrate the technical solution of the present invention, but not to limit it.

Claims

1. A lower shell mold, comprising a workbench (1), a main body mold (11) and a closing mold (12), characterized in that: A convenient demoulding mechanism (2) is provided on the front of the workbench (1), and a rapid cooling mechanism (3) is provided on the outer walls of the main mold (11) and the closed mold (12); The convenient demoulding mechanism (2) comprises a connecting sleeve (21) and a boss (28); a square tube (22) is fixedly mounted on the inner wall of the connecting sleeve (21); an extension tube (23) is fixedly connected to the bottom of the square tube (22); a hollow disk (24) is fixedly connected to the bottom of the extension tube (23); a rubber bag (25) is fixedly connected to the bottom of the hollow disk (24); a hole is formed at the bottom of the hollow disk (24); a dust filter (26) is fixedly mounted on the inner wall of the hole; and a vacuum pump body (27) is fixedly connected to the top of the square tube (22).

2. A lower shell mold according to claim 1, characterized in that: The boss (28) is fixedly mounted on the front side of the workbench (1); a stepper motor (281) is fixedly mounted on the bottom of the boss (28); a rotating seat (282) is rotatably connected to the inner wall of the boss (28); and an output shaft of the stepper motor (281) is fixedly connected to the bottom of the rotating seat (282).

3. A lower shell mold according to claim 2, characterized in that: A telescopic cylinder (283) is fixedly mounted on the top of the rotating seat (282), a connecting rod (284) is fixedly mounted on the telescopic end of the telescopic cylinder (283), and one end of the connecting rod (284) away from the telescopic cylinder (283) is fixedly connected to the outer wall of the connecting sleeve (21).

4. A lower shell mold according to claim 1, characterized in that: The main mold (11) is detachably connected to the top of the workbench (1); the top of the main mold (11) is movably plugged with the closed mold (12); a lifting lug (13) is welded to the top of the closed mold (12); and the top of the closed mold (12) is fixedly connected with an injection nozzle (14).

5. The lower shell mold according to claim 1, characterized in that: The rapid cooling mechanism (3) comprises a copper frame (32), wherein the copper frame (32) is fixedly mounted on the outer walls of the main mold (11) and the closed mold (12), and the top and bottom of the copper frame (32) are both fixedly mounted with closed frames (31).

6. A lower shell mold according to claim 5, characterized in that: A heat exchange fin (33) is fixedly connected to the outer wall of the copper frame (32), and an outer frame (34) is fixedly installed between adjacent sides of two closed frames (31) located on the main mold (11) or the closed mold (12).

7. A lower shell mold according to claim 6, characterized in that: Both sides of the outer frame (34) are fixedly connected with connecting pipe openings (35), and the interior of the outer frame (34) is fixedly connected with a heat-insulating layer (36).

Citation Information

Patent Citations

  • Automobile part die

    CN217912500U