Yarn guiding buncher for industrial yarn production

By designing a guide wire beamer that includes a cylinder, a guide rod and a quick replacement of the wear-resistant layer, the problem of wire breakage caused by the wear-resistant layer of the existing guide wire beamer is solved, and a longer service life and higher stability are achieved.

CN222574877UActive Publication Date: 2025-03-07DONGYING HONGCHANG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421957832.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-03-07
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the long-term use of existing guidewire beamers, the wear-resistant layer of the wire and the wear-resistant layer of the polywire assembly continue to rub, resulting in uneven wear-resistant layer, which easily leads to the wire breakage, and the wear-resistant layer needs to be replaced frequently.

Method used

A guide wire bundle is designed including a base, a cylinder, a guide rod, a mounting plate, a mating assembly and a guide roller. By setting up threaded blocks, snap frames, support plates, slots and mating springs, a rapid replacement of the wear-resistant layer and the rubber layer of the guide roller are achieved, reducing friction and offset.

Benefits of technology

It effectively improves the service life of the guidewire beamer, reduces the frequency of replacement of wear-resistant layer, and improves the stability and practicality of the device.

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Abstract

The utility model discloses a yarn guiding buncher for industrial yarn production, and relates to the technical field of industrial yarn production. The device comprises a base and a matching assembly, guide rods are fixedly connected to the two sides of the upper surface of the base, an air cylinder is installed on the upper surface of the base, and the output end of the air cylinder is fixedly connected with an installation plate. Through the arrangement of the buckle frame, the supporting plate, the clamping groove and the matched spring, one end of the buckle frame is extruded, under the action of the matched spring, the other end of the buckle frame is moved out of the clamping groove, then the supporting plate can be taken down from the threaded block, and the supporting plate and the limiting semi-ring are rapidly detached and replaced; by arranging the wear-resistant laminates and fastening screws, the wear-resistant laminates can be quickly detached and replaced, the situation that the wear-resistant laminates are inconvenient to replace after being used for a long time is avoided, and the practicability of the device is effectively improved; and by arranging the guide rollers, the silk threads can be guided when being pulled, so that the silk threads are better attached to the wear-resistant laminate, greater friction caused by deviation of the silk threads is prevented, and the stability is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of industrial yarn production, in particular to a yarn guide clustering device for industrial yarn production. Background Art

[0002] Polyester is an important variety of synthetic fiber and is the trade name of polyester fiber in my country. It is a fiber-forming polymer, polyethylene terephthalate (PET), made by esterification or transesterification and polycondensation reaction of purified terephthalic acid (PTA) or dimethyl terephthalate (DMT) and ethylene glycol (EG). It is made of fibers made by spinning and post-treatment. The yarn quality of polyester filaments is not as stable as rayon, but it is more elastic. You can cut a piece of rayon thread for testing, pull it hard, and then relax it. You will find that the embroidery thread will not shrink much; on the contrary, the polyester filaments will return to their original length once they are relaxed after being pulled, which sometimes causes wrinkles. Therefore, it is necessary to be more accurate in adjusting the line tension.

[0003] During long-term use of the existing wire guide buncher, the wires continue to rub against the wear-resistant layer on the wire gathering assembly used for gathering the wires, causing the wear-resistant layer on the wire gathering assembly to become uneven due to friction, so that the wires are easily broken by pulling. Therefore, the wear-resistant layer needs to be replaced when its service life reaches the end. Utility Model Content

[0004] The purpose of the utility model is to provide a wire guide buncher for industrial wire production, so as to solve the problem that during the long-term use of the existing wire guide buncher, the wires continue to rub against the wear-resistant layer on the wire gathering component used for gathering the wires, causing the wear-resistant layer on the wire gathering component to become uneven due to friction, so that the wires are easily broken by pulling, and therefore the wear-resistant layer needs to be replaced when the service life reaches the end.

[0005] In order to solve the above technical problems, the utility model is realized by the following technical solutions:

[0006] The utility model discloses a wire guide buncher for industrial wire production, comprising a base and a matching component, guide rods are fixedly connected to both sides of the upper surface of the base, a cylinder is installed on the upper surface of the base, a mounting plate is fixedly connected to the output end of the cylinder, one end of the guide rod is arranged inside the mounting plate and slidably matched with the mounting plate, matching plates are fixedly connected to both sides of the upper surface of the mounting plate, a slide rail is arranged between the two groups of matching plates, the matching component comprises a bidirectional screw, a threaded block and a support plate, the bidirectional screw is arranged between the two groups of matching plates and rotatably matched with the matching plates, the threads on the left and right sides of the bidirectional screw are opposite, two groups of threaded blocks are arranged, and the two groups of threaded blocks are respectively arranged on the left and right sides of the bidirectional screw and threadably matched with the matching plates, one end of the threaded block is arranged in the slide rail and slidably matched with the matching plates.

[0007] The other end of the threaded block is provided with a slot, and both sides of the slot are slidably connected with a snap frame, and a matching spring is fixedly connected between the two groups of the snap frames. Two groups of support plates are provided, and one end of the two groups of support plates is respectively snapped with one end of the two groups of threaded blocks, and both sides of the bottom end of the support plate are provided with slots, and the snap frame is "U"-shaped, one end of the snap frame is snap-fitted with the slot, and the other end is provided on the outside of the threaded block.

[0008] The sides of the top ends of the two groups of support plates are fixedly connected with a limiting semi-ring, one side of the limiting semi-ring is provided with a wear-resistant layer plate, one side of the support plate is threadedly connected with a fastening screw, and one end of the fastening screw is threadedly connected to one side of the wear-resistant layer plate.

[0009] Both sides of the upper surface of the mounting plate are fixedly connected with fixing frames, the interior of the fixing frames is rotatably connected with guide rollers, and the guide rollers are arranged on one side of the limiting semi-ring.

[0010] The peripheral side surface of the guide roller is provided with a rubber layer.

[0011] The utility model has the following beneficial effects:

[0012] The utility model provides a threaded block, a snap frame, a support plate, a slot and a matching spring to squeeze one end of the snap frame, and under the action of the matching spring, the other end of the snap frame is moved out of the slot, so that the support plate can be removed from the threaded block, and it and the limiting half ring can be quickly replaced; in addition, by providing a wear-resistant layer plate and a fastening screw, the wear-resistant layer plate can be quickly replaced, avoiding the inconvenience of replacing the wear-resistant layer when it is used for a long time, effectively improving the practicality of the device; by providing a guide roller, the wire can be pulled to guide it, so that the wire can better adhere to the wear-resistant layer plate, preventing the wire from deviating and generating greater friction, and improving stability; by providing a cylinder, a guide rod and a mounting plate, the device can be adjusted according to needs, can adapt to the appropriate wire gathering height so that the wire bundle at the required position can be output, ensuring the use effect of the device.

[0013] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0015] Figure 1 It is a schematic diagram of the three-dimensional assembly structure of the utility model;

[0016] Figure 2 for Figure 1 A magnified image of area A;

[0017] Figure 3 for Figure 1 Enlarged view of area B;

[0018] Figure 4 It is a front view of the assembly structure of the utility model;

[0019] Figure 5 for Figure 4 Partial schematic diagram of the CC section structure.

[0020] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0021] 1. Base; 101. Cylinder; 102. Guide rod; 2. Mounting plate; 201. Matching plate; 202. Slide rail; 3. Matching assembly; 301. Bidirectional screw; 302. Threaded block; 303. Clip frame; 304. Support plate; 305. Slot; 306. Limiting half ring; 307. Wear-resistant layer plate; 308. Fastening screw; 309. Guide roller; 310. Fixing frame; 311. Matching spring; 312. Slot. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limitations on the present invention.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] See also Figure 1-Figure 5 As shown, the utility model is a guide wire buncher for industrial wire production, including a base 1 and a matching component 3, guide rods 102 are fixedly connected to both sides of the upper surface of the base 1, a cylinder 101 is installed on the upper surface of the base 1, and a mounting plate 2 is fixedly connected to the output end of the cylinder 101, one end of the guide rod 102 is arranged inside the mounting plate 2 and slidably cooperates with it, matching plates 201 are fixedly connected to both sides of the upper surface of the mounting plate 2, a slide rail 202 is arranged between the two groups of matching plates 201, and the matching component 3 includes a bidirectional screw 301, a threaded block 302 and a support plate 304, the bidirectional screw 301 is arranged between the two groups of matching plates 201 and rotatably cooperates with them, the threads on the left and right sides of the bidirectional screw 301 are opposite, two groups of threaded blocks 302 are arranged, and the two groups of threaded blocks 302 are respectively arranged on the left and right sides of the bidirectional screw 301 and threadably cooperate with it, and one end of the threaded block 302 is arranged in the slide rail 202 and slidably cooperates with it.

[0026] The other end of the threaded block 302 is provided with a slot 312, and both sides of the slot 312 are slidably connected with a snap frame 303, and a matching spring 311 is fixedly connected between the two groups of snap frames 303. Two groups of support plates 304 are provided, and one end of the two groups of support plates 304 is respectively snapped with one end of the two groups of threaded blocks 302, and both sides of the bottom of the support plate 304 are provided with a snap groove 305. The snap frame 303 is "U"-shaped, and one end of the snap frame 303 is snap-fitted with the slot 305, and the other end is provided on the outside of the threaded block 302.

[0027] The sides of the top ends of the two groups of support plates 304 are fixedly connected with a limiting semi-ring 306, one side of the limiting semi-ring 306 is provided with a wear-resistant layer plate 307, one side of the support plate 304 is threadedly connected with a fastening screw 308, and one end of the fastening screw 308 is threadedly connected to one side of the wear-resistant layer plate 307.

[0028] Both sides of the upper surface of the mounting plate 2 are fixedly connected with a fixing frame 310 , and the interior of the fixing frame 310 is rotatably connected with a guide roller 309 , which is arranged on one side of the limiting semi-ring 306 .

[0029] The guide roller 309 has a rubber layer on its circumferential side surface.

[0030] It should be supplemented that, in actual use, according to the needs of use, the cylinder 101 is used to drive the mounting plate 2 to move up and down to adapt it to the appropriate wire gathering height, and the bidirectional screw 301 is rotated to drive the two sets of threaded blocks 302 to move closer, thereby driving the limiting semi-rings 306 on the two sets of support plates 304 to move closer and gather the wires together. With the cooperation of the guide roller 309, the wires can be guided so that the wires can better adhere to the wear-resistant layer 307, thereby preventing the wires from deviating and causing the wires to be deformed. When the wear-resistant layer plate 307 on the limiting half ring 306 is worn and uneven, the fastening screw 308 can be turned to remove the wear-resistant layer plate 307 for replacement; when the limiting half ring 306 needs to be replaced, one end of the buckle frame 303 is squeezed, and the other end of the buckle frame 303 is moved out of the slot 305 under the action of the matching spring 311, so that the support plate 304 can be removed from the threaded block 302, and it and the limiting half ring 306 can be quickly replaced.

[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0032] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the utility model, so that technicians in the relevant technical field can well understand and use the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A guide wire buncher for industrial yarn production, comprising a base (1) and a matching component (3), characterized in that: Guide rods (102) are fixedly connected to both sides of the upper surface of the base (1); a cylinder (101) is installed on the upper surface of the base (1); an output end of the cylinder (101) is fixedly connected to a mounting plate (2); one end of the guide rod (102) is arranged inside the mounting plate (2) and slidably cooperates with the mounting plate; matching plates (201) are fixedly connected to both sides of the upper surface of the mounting plate (2); a slide rail (202) is arranged between the two sets of matching plates (201); and the matching component (3) comprises a pair of The bidirectional screw (301), the threaded block (302) and the support plate (304), the bidirectional screw (301) is arranged between the two sets of matching plates (201) and rotates with them, the threads on the left and right sides of the bidirectional screw (301) are opposite, the threaded block (302) is provided with two groups, and the two sets of threaded blocks (302) are respectively arranged on the left and right sides of the bidirectional screw (301) and threadedly matched with them, one end of the threaded block (302) is arranged in the slide rail (202) and slides with it.

2. A guide wire buncher for industrial yarn production according to claim 1, characterized in that: The other end of the threaded block (302) is provided with a slot (312), and both sides of the inside of the slot (312) are slidably connected with a snap-on frame (303), and a matching spring (311) is fixedly connected between the two groups of the snap-on frames (303). The support plate (304) is provided with two groups, and one end of the two groups of support plates (304) is respectively snap-fitted with one end of the two groups of threaded blocks (302), and both sides of the bottom end of the support plate (304) are provided with a snap-on slot (305), and the snap-on frame (303) is "U"-shaped, and one end of the snap-on frame (303) is snap-fitted with the snap-on slot (305), and the other end is provided on the outside of the threaded block (302).

3. A guide wire buncher for industrial yarn production according to claim 2, characterized in that: The side surfaces of the top ends of the two groups of support plates (304) are fixedly connected with a limiting semi-ring (306), one side of the limiting semi-ring (306) is provided with a wear-resistant layer plate (307), one side of the support plate (304) is threadedly connected with a fastening screw (308), and one end of the fastening screw (308) is threadedly connected to one side of the wear-resistant layer plate (307).

4. A guide wire buncher for industrial yarn production according to claim 3, characterized in that: Both sides of the upper surface of the mounting plate (2) are fixedly connected to a fixing frame (310), the interior of the fixing frame (310) is rotatably connected to a guide roller (309), and the guide roller (309) is arranged on one side of the limiting semi-ring (306).

5. A guide wire buncher for industrial yarn production according to claim 4, characterized in that: The peripheral side surface of the guide roller (309) is provided with a rubber layer.