Modular electric miniature loader with alloy steel structure

By designing vibration components in the loader's bucket, the cam and pallet lifting up and down movements are used to clean the residue, the problem of large vibration during cleaning of the loader is solved and the stability of the loader is improved.

CN222575583UActive Publication Date: 2025-03-07YONGZHOU GOLDEN ANT NEW ENERGY MASCH CO LTD
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Patent Information

Application Number
CN202421105278.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-20
Publication Date
2025-03-07
Estimated Expiration
2034-05-20

AI Technical Summary

Technical Problem

When cleaning the residue in the bucket, the existing loaders have a large vibration, which affects the overall stability of the loaders.

Method used

An alloy steel structure modular electric micro-loader is designed, using vibration components, including rotating motors, cams, positioning blocks and upright blocks. Through the up and down pushing action of the cams, the pallet generates amplitude, cleans up residues in the bucket, and reduces the vibration transmission to the loader.

Benefits of technology

It effectively reduces vibration to the loader when cleaning residues in the bucket and improves the overall stability of the loader.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222575583U_ABST
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Abstract

The utility model discloses an alloy steel structure modularization electric miniature loader which comprises a loading main machine and a bucket movably arranged on the right side of the loading main machine, and further comprises a vibration assembly, the vibration assembly is arranged at the bottom of the inner side of the bucket, and a plurality of bucket teeth integrated with the bucket are arranged on the right side of the top of the bucket. The device has the beneficial effects that the rotating rod drives the first cam to rotate, when the cam rotates to be vertically upward, the top of the cam penetrates out of the bottom groove and jacks up the supporting plate, the rotating motor continuously drives the rotating shaft and the first cam to rotate, the supporting plate is continuously jacked up, a certain amplitude is generated, and materials remaining on the supporting plate are loosened; and then the bucket is rotated until the opening faces downwards, residues can be poured out, the cam only jacks up and down the supporting plate, the amplitude cannot be directly transmitted to the bucket and the loading main machine, vibration brought to the loading main machine when the residues in the bucket are cleaned is effectively reduced, and the overall stability of the loading main machine is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of loaders, in particular to a modular electric mini loader with an alloy steel structure. Background Art

[0002] A loader is a type of earthwork machinery widely used in construction projects such as roads, railways, buildings, hydropower, ports, and mines. It is mainly used to shovel bulk materials such as soil, sand, lime, and coal. It can also perform light shoveling operations on ore, hard soil, etc. By replacing different auxiliary working devices, it can also perform bulldozing, lifting, and loading and unloading of other materials such as wood.

[0003] With reference to the wheel loader with the authorization application number "202320958710.X", the loader of the utility model includes a loader body, a loader bucket movable connection unit, and a loader bucket fixed unit. Two limit grooves are respectively provided on the front and rear surfaces of the loader body, and the four limit grooves are movably connected to the mobile wheels respectively. The four mobile wheels extend to the front and rear sides of the corresponding loader body respectively. A loader control room is provided on the upper surface of the loader body, and a fixed clamping groove is provided on the front surface of the loader body. The loader bucket movable connection unit is provided in the fixed clamping groove. The loader bucket fixed unit includes a rectangular block, a movable motor, a clamping circular plate, a fixed column, a loader bucket and shovel teeth. When pouring materials in the bucket, the materials are poured more cleanly, and the position of the loader bucket is conveniently adjusted without affecting the use of the loader. The bucket in the utility model mainly cleans the residual materials in the bucket by shaking with a vibration motor. When the vibration motor is started, since the bucket is a part of the loader, the loader is also prone to vibration, which can easily affect the overall stability of the loader over time. Utility Model Content

[0004] The purpose of the utility model is to overcome the defects of the prior art and provide a modular electric mini loader with an alloy steel structure to solve the problems raised in the above-mentioned background technology.

[0005] An alloy steel structure modular electric mini loader, comprising a loading main body, a bucket movably arranged on the right side of the loading main body, and further comprising:

[0006] A vibration assembly, wherein the vibration assembly is arranged at the inner bottom of the bucket, and a plurality of integral shovel teeth are arranged on the right side of the top of the bucket;

[0007] An operating mechanism is installed above the loading host.

[0008] Preferably, a bottom groove is provided in the middle of the inner bottom of the bucket, and a support plate covering the top of the bottom groove is movably provided up and down on the inner side of the bucket, and a rotating groove is provided in the middle of the inner bottom of the bottom groove.

[0009] Preferably, the vibration assembly is installed in the bottom groove, and the vibration assembly includes a rotating motor, a positioning block, a vertical block and a cam that matches the shape and size of the rotating groove, and the power end of the rotating motor is connected to a rotating shaft that passes through the cam.

[0010] Preferably, two positioning blocks are provided, and the two positioning blocks are respectively fixed on both sides of the middle part of the rotating rod, the cam is located between the two positioning blocks, and the vertical block is located at the end of the rotating shaft, a positioning groove for supporting the end of the rotating shaft is opened on the upper left of the vertical block, and the rotating shaft is rotatably connected to the positioning groove.

[0011] Preferably, when the cam is rotated to face vertically upward, the top thereof passes through the bottom groove and lifts the support plate upward, and when the cam is rotated to face vertically downward, it is inserted into the rotating groove.

[0012] Preferably, side grooves are opened on the left and right sides of the lower inner part of the bucket, and guide grooves are opened on the tops of the side grooves, bearings are fixedly installed on the inner side walls of the side grooves, and cylinders are fixed at both ends of the support plate that can move from bottom to top and penetrate the bearings, a guide block that can be movably embedded in the guide groove is arranged on the top of the cylinder, and a pressure spring fixedly connected to the bottom of the side groove is arranged at the bottom of the cylinder.

[0013] Preferably, the operating mechanism includes an operating lever and an operating panel, and the operating lever and the operating panel are respectively arranged in the middle and right side of the top of the loading main body, a supporting block located at the rear end of the operating lever is arranged on the top of the loading main body, and a seat is installed on the top of the supporting block, a vertical plate integral with the loading main body is vertically fixed on the right side of the loading main body, and a rotating rod is connected to the right side of the vertical plate by a hinge, and the end of the rotating rod is movably connected to the left side of the bucket by a hinge.

[0014] Preferably, a module box is arranged on the left side in front of the loading host, and a control unit is arranged inside the module box. The control unit is connected to the operating lever and the operating panel through a circuit, and pedals arranged up and down are arranged on the lower right side in front of the loading host.

[0015] Beneficial effect: When cleaning the residue on the pallet inside the bucket, first start the rotating motor, and drive the cam to rotate by rotating the rotating rod at the power end of the rotating motor. When the cam rotates vertically upward, its top will penetrate the bottom groove and lift the pallet upward, and the cylinders on both sides of the pallet will also move upward along the inside of the bearing and allow the guide block to be inserted into the guide groove. As the rotating motor continuously drives the rotating shaft and the cam to rotate, the pallet will be continuously lifted up and generate a certain amplitude, so that the material remaining on the pallet can be shaken and loosened. The operator only needs to rotate the bucket through the rotating rod to open downward to easily pour out the residue on the pallet. It can be seen that the cam only lifts the pallet up and down, and does not directly transmit the amplitude to the bucket and the loading host, which effectively reduces the vibration brought to the loading host when cleaning the residue in the bucket, which is conducive to ensuring the overall stability of the loading host. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is an overall schematic diagram of the utility model;

[0017] Figure 2 It is a side cross-sectional schematic diagram of the bucket of the utility model;

[0018] Figure 3 For this utility model Figure 2 Middle A is a partial enlarged schematic diagram;

[0019] Figure 4 For this utility model Figure 2 Middle B is a partial enlarged schematic diagram.

[0020] In the figure: 1-loading main machine, 101-supporting block, 102-seat, 103-operating lever, 104-operating panel, 105-module box, 106-pedal, 107-vertical plate, 108-rotating rod, 2-bucket, 201-shovel tooth, 202-side groove, 203-bearing, 204-guide groove, 205-pressure spring, 206-cylinder, 207-guide block, 208-support plate, 209-bottom groove, 210-rotating groove, 211-rotating motor, 212-cam, 213-positioning block, 214-vertical block, 215-positioning groove. DETAILED DESCRIPTION

[0021] like Figure 1-Figure 4 As shown, an alloy steel structure modular electric mini loader includes a loading main body 1, a bucket 2 movably arranged on the right side of the loading main body 1, and also includes:

[0022] A vibration assembly is provided at the inner bottom of the bucket 2, and a plurality of shovel teeth 201 are provided on the right side of the top of the bucket 2, a bottom groove 209 is provided in the middle of the inner bottom of the bucket 2, and a support plate 208 covering the top of the bottom groove 209 is provided on the inner side of the bucket 2 for upward and downward movement, a rotating groove 210 is provided in the middle of the inner bottom of the bottom groove 209, and the vibration assembly is installed in the bottom groove 209, and the vibration assembly includes a rotating motor 211, a positioning block 213, a vertical block 214 and a cam 212 that matches the shape and size of the rotating groove 210, and the rotating motor 211 The power end is connected with a rotating shaft that passes through the cam 212. Two positioning blocks 213 are provided, and the two positioning blocks 213 are respectively fixed on both sides of the middle of the rotating rod 108. The cam 212 is located between the two positioning blocks 213, and the vertical block 214 is located at the end of the rotating shaft. A positioning groove 215 for supporting the end of the rotating shaft is opened on the upper left of the vertical block 214, and the rotating shaft is rotatably connected with the positioning groove 215. When the cam 212 is rotated to be vertically upward, the top passes through the bottom groove 209 and pushes the support plate 208 upward, and when the cam 212 is rotated to be vertically downward, it is inserted into the rotating groove 210;

[0023] Side grooves 202 are provided on both the left and right sides of the lower inner part of the bucket 2, and guide grooves 204 are provided on the top of the side grooves 202. Bearings 203 are fixedly installed on the inner side walls of the side grooves 202, and cylinders 206 that movably penetrate the bearings 203 from bottom to top are fixed on both ends of the support plate 208. A guide block 207 that movably embeds in the guide groove 204 is provided on the top of the cylinder 206, and a pressure spring 205 that is fixedly connected to the bottom of the side groove 202 is provided at the bottom of the cylinder 206.

[0024] First, connect the rotating motor 211 in the bottom groove 209 to the power supply of the loading host 1. When cleaning the residue on the support plate 208 inside the bucket 2, start the rotating motor 211 first, and drive the cam 212 to rotate together through the rotating shaft at the power end of the rotating motor 211, and the end of the rotating shaft is inserted into the positioning groove 215 through the positioning groove 215 in the vertical block 214. The positioning groove 215 can support and guide the rotating shaft. When the rotating shaft drives the cam 212 to rotate vertically upward, its top will pass through the bottom groove 209 and push the support plate 208 upward, and the cylinders 206 on both sides of the support plate 208 will also move upward along the inside of the bearing 203 and make the guide block 207 inserted into the guide groove 204. As the rotating motor 211 continuously drives the rotating shaft and the cam 212 to rotate together, the support plate 208 will be continuously pushed up. And generate a certain amplitude, so that the material remaining on the support plate can be shaken and loosened. At the same time, through the pressure spring 205 between the bottom of the cylinder 206 and the bottom of the inner side of the side groove 202, when the support plate 208 is repeatedly pushed up and down by the cam 212, the pressure spring 205 can use its own elastic force to increase the up and down floating of the support plate 208, further accelerating the shaking of the residue on the support plate 208. Afterwards, the operator only needs to rotate the bucket 2 through the rotating rod 108 to the opening facing downward to easily pour out the residue on the support plate 208. When the cam 212 is rotated to face vertically downward, it is just embedded in the rotating groove 210 that matches its shape and size. The design of the rotating groove 210 can effectively prevent the cam 212 from getting stuck when it rotates downward, and the distance between the front and rear walls of the bottom groove 209 is greater than the front and rear activity space of the cam 212.

[0025] It can be seen from the above that the cam 212 only lifts the support plate 208 up and down, and does not directly transmit the amplitude to the bucket 2 and the loading host 1, which effectively reduces the vibration brought to the loading host 1 when cleaning the residue in the bucket 2, which is conducive to ensuring the overall stability of the loading host 1;

[0026] An operating mechanism is installed above the loading host 1, and the operating mechanism includes an operating rod 103 and an operating panel 104, and the operating rod 103 and the operating panel 104 are respectively arranged in the middle of the top and the right side of the top of the loading host 1, and a supporting block 101 located at the rear end of the operating rod 103 is arranged on the top of the loading host 1, and a seat 102 is installed on the top of the supporting block 101, and a vertical plate 107 integral with the loading host 1 is vertically fixed on the right side of the loading host 1, and a rotating rod 108 is connected to the right side of the vertical plate 107 through a hinge, and the end of the rotating rod 108 is movably connected to the left side of the bucket 2 through a hinge, and a module box 105 is arranged on the left side of the front of the loading host 1, and a control unit is arranged inside the module box 105, and the control unit is connected to the operating rod 103 and the operating panel 104 through a circuit, and a pedal 106 arranged up and down is arranged at the lower right front of the loading host 1;

[0027] The pedal 106 makes it convenient for the operator to climb onto the loader 1 and sit on the seat 102, and the operating mechanism is connected to the module box 105 circuit in the loader 1. The operating lever 103 and the operating panel 104 make it convenient for the operator to use and operate the loader 1. The outer shell, supporting block 101, vertical plate 107, rotating rod 108 and bucket 2 of the loader 1 are all made of alloy steel. The alloy steel has not only high hardness, but also strong wear resistance and high temperature resistance, which is beneficial to extending the service life of the loader.

Claims

1. A modular electric mini loader of alloy steel structure, comprising a loading main body (1), and a bucket (2) movably arranged on the right side of the loading main body (1), characterized in that: Also includes: A vibration assembly, the vibration assembly being arranged at the inner bottom of the bucket (2), and a plurality of integral shovel teeth (201) being arranged on the right side of the top of the bucket (2); An operating mechanism is installed above the loading host (1).

2. The modular electric mini loader with alloy steel structure as claimed in claim 1, characterized in that: A bottom groove (209) is provided in the middle of the inner bottom of the bucket (2), and a support plate (208) covering the top of the bottom groove (209) is movably arranged on the inner side of the bucket (2), and a rotating groove (210) is provided in the middle of the inner bottom of the bottom groove (209).

3. The modular electric mini loader with alloy steel structure as claimed in claim 2, characterized in that: The vibration assembly is installed in the bottom groove (209), and comprises a rotating motor (211), a positioning block (213), a vertical block (214), and a cam (212) whose shape and size match the rotating groove (210), and a rotating shaft passing through the cam (212) is connected to the power end of the rotating motor (211).

4. The modular electric mini loader with alloy steel structure as claimed in claim 3, characterized in that: Two positioning blocks (213) are provided, and the two positioning blocks (213) are respectively fixed on both sides of the middle of the rotating rod (108), the cam (212) is located between the two positioning blocks (213), and the vertical block (214) is located at the end of the rotating shaft, and a positioning groove (215) for supporting the end of the rotating shaft is opened on the upper left of the vertical block (214), and the rotating shaft is rotatably connected to the positioning groove (215).

5. The modular electric mini loader with alloy steel structure as claimed in claim 4, characterized in that: When the cam (212) rotates to face vertically upward, the top portion passes through the bottom groove (209) and pushes the support plate (208) upward, and when the cam (212) rotates to face vertically downward, it is inserted into the rotation groove (210).

6. The modular electric mini loader with alloy steel structure as claimed in claim 5, characterized in that: The bucket (2) is provided with side grooves (202) on the left and right sides of the lower inner part, and the top of the side grooves (202) is provided with guide grooves (204), the inner side walls of the side grooves (202) are fixedly mounted with bearings (203), and cylinders (206) are fixed at both ends of the support plate (208) and are movable from bottom to top through the bearings (203), a guide block (207) that is movably embedded in the guide grooves (204) is arranged at the top of the cylinder (206), and a pressure spring (205) that is fixedly connected to the bottom of the side grooves (202) is arranged at the bottom of the cylinder (206).

7. The modular electric mini loader with alloy steel structure as claimed in claim 6, characterized in that: The operating mechanism comprises an operating rod (103) and an operating panel (104), and the operating rod (103) and the operating panel (104) are respectively arranged at the middle and right side of the top of the loading main machine (1). The top of the loading main machine (1) is provided with a supporting block (101) located at the rear end of the operating rod (103), and a seat (102) is installed on the top of the supporting block (101). A vertical plate (107) integral with the loading main machine (1) is vertically fixed on the right side of the loading main machine (1), and a rotating rod (108) is connected to the right side of the vertical plate (107) through a hinge, and the end of the rotating rod (108) is movably connected to the left side of the bucket (2) through a hinge.

8. The modular electric mini loader with alloy steel structure as claimed in claim 7, characterized in that: A module box (105) is arranged on the left side in front of the loading host (1), and a control unit is arranged inside the module box (105). The control unit is connected to the operating rod (103) and the operating panel (104) through a circuit, and pedals (106) arranged up and down are arranged on the lower right side in front of the loading host (1).

Citation Information

Patent Citations

  • Wheel loader

    CN220035538U