Automatic sorting material box of slicing machine

By designing the slicer to automatically organize the material box, and using the synchronous relative or opposite movement mechanism and contact adjustment mechanism, the automatic sorting and adjustment of solar cell cells is realized, which solves the problem of damage to the cell during the patch connection and finishing process, and improves the finishing efficiency and quality.

CN222581132UActive Publication Date: 2025-03-07CHUZHOU YIJING PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420483348.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2025-03-07
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

During the connection and finishing process of solar cell cells, there are problems such as friction, breaking and hidden cracking, which leads to damage to the cell. The film relies on labor and is inefficient.

Method used

A slicer automatic finishing box is designed, using a synchronous relative or opposite-side movement mechanism and a contact adjustment mechanism. Through the combination of motor drive and the rack and rack of the driving gear, the automatic positioning and adjustment of the solar cell is realized, reducing manual operation.

Benefits of technology

It improves the finishing efficiency and quality of solar cell cells, reduces damage caused by friction and impact, and reduces the difficulty of manual operation and maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic sorting material box of a slicing machine, which comprises a material receiving box, the synchronous opposite or opposite moving mechanism is arranged on the material receiving box; the contact adjusting mechanism is arranged at the power output end of the synchronous opposite or opposite moving mechanism so as to complete the action of adjusting the placing direction of the solar cell, the synchronous opposite or opposite moving mechanism comprises a transverse relative moving assembly and a longitudinal relative moving assembly, and the transverse relative moving assembly and the longitudinal relative moving assembly are connected through a connecting rod. According to the solar cell sorting device, the sorting efficiency and quality of solar cells are greatly improved, the operation difficulty and the maintenance cost are reduced, and the solar cell sorting device has a good market application prospect.
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Description

Technical Field

[0001] The utility model relates to the technical field of solar component preparation equipment, in particular to an automatic material box sorting machine. Background Art

[0002] Solar cells (solar chips, photovoltaic cells) are photoelectric semiconductor sheets that use sunlight to generate electricity directly. As long as they are illuminated by light that meets certain illumination conditions, they can instantly output voltage and generate current in the presence of a circuit. In physics, this is called solar photovoltaics, or photovoltaics for short.

[0003] At present, the production of solar cells will use a dicing machine to process the cell. The general operations are placing the cell, cutting the cell and taking the cell. The current workshop uses a U-shaped cell basket. In the process of the cell sliding down, there will be friction, collision and other factors to produce broken cells, which will cause hidden cracks when making components. At this time, the cells must be stringed back or stacked. At present, the cell is taken out manually, which will cause friction, collision, edge damage and other problems in the process of cell sorting.

[0004] Therefore, there is an urgent need for a material box that can reduce damage to solar cells caused by friction and collision when splicing and can automatically sort and collect solar cells. Utility Model Content

[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the name of the utility model of this application to avoid blurring the purpose of this section, the abstract of the specification and the name of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0006] In view of the above and / or existing problems in the automatic material box sorting of a slicer, the present utility model is proposed.

[0007] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0008] A slicer automatically arranges a material box, comprising:

[0009] Material collection box;

[0010] A synchronous relative or reverse moving mechanism is arranged on the material receiving box;

[0011] The contact adjustment mechanism is arranged at the power output end of the synchronous relative or opposite moving mechanism to complete the action of adjusting the placement direction of the solar cell.

[0012] As a preferred solution of the automatic material box sorting of a slicer described in the utility model, wherein the synchronous relative or reverse moving mechanism includes:

[0013] A transverse relative movement component and a longitudinal relative movement component are connected by a connecting rod and are arranged in a material receiving box. A motor is arranged in the material receiving box, and a power output end of the motor is arranged on the connecting rod.

[0014] As a preferred solution of the automatic material box sorting of a slicer described in the utility model, the lateral relative moving component and the longitudinal relative moving component both include:

[0015] A driving gear is arranged in the material receiving box;

[0016] The rack is centrally symmetrically arranged on the outer peripheral side of the driving gear and meshes with the driving gear;

[0017] A bearing rod is arranged on the top surface of the rack away from the driving gear end;

[0018] The positions of the racks on the outer peripheral sides of the driving gears of the lateral relative movement component and the longitudinal relative movement component do not overlap with each other.

[0019] As a preferred solution of the automatic material box sorting of a slicer described in the utility model, wherein the contact adjustment mechanism includes:

[0020] The contact column is arranged on the top surface of the bearing rod, and its surface is in the shape of a groove;

[0021] A rotating rod is disposed in the contact column groove;

[0022] The contact film is arranged on the outer peripheral side of the rotating rod.

[0023] As a preferred solution for the automatic material box sorting of a slicer described in the utility model, there is a sealed space between the contact film and the outer peripheral side of the rotating rod.

[0024] As a preferred solution for the automatic material box sorting of a slicer described in the utility model, the diameter of the collection area of ​​the material box is larger than the width of the collected solar cells.

[0025] Compared with existing technologies:

[0026] 1. Enhanced automation level: Through the drive of the motor, the active gear and the rack can be used together to realize the automatic positioning and adjustment of the solar cell, thereby reducing manual operation and improving production efficiency.

[0027] 2. Improved product quality: The design of the contact film allows rolling rather than sliding between the solar cell and the contact film when adjusting the position of the solar cell, which reduces surface damage and improves the quality of the solar cell.

[0028] In summary, the entire device not only greatly improves the efficiency and quality of solar cell sorting, but also reduces the operating difficulty and maintenance costs, and has good market application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solution of the implementation of the utility model, the utility model will be described in detail below in combination with the drawings and detailed implementation. Obviously, the drawings described below are only some implementations of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative labor. Among them:

[0030] Figure 1 This is a schematic diagram of the overall structure of a slicer that automatically sorts material boxes according to the utility model;

[0031] Figure 2 This is a schematic diagram of the structure of a mechanism for synchronous relative or reverse movement of a slicer automatic material arranging box according to the utility model;

[0032] Figure 3 The utility model is a schematic diagram of the structure of a contact adjustment mechanism for automatically arranging material boxes of a slicer. DETAILED DESCRIPTION

[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.

[0034] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the implementation of the present invention, for the sake of convenience, the cross-sectional diagram showing the device structure will not be partially enlarged according to the general proportion, and the schematic diagram is only an example, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0035] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0036] Example 1

[0037] Figure 1-3 The structure diagram of the first embodiment of the utility model of a slicer automatic material box is shown. Figure 1-Figure 3In this embodiment, a slicer automatic material box arrangement includes a material receiving box 100, a synchronous relative or reverse moving mechanism 200 and a contact adjustment mechanism 300.

[0038] The solar cell is in a square or rectangular shape in the receiving box 100 . When the solar cell falls in the receiving box 100 , it will not contact the edge of the receiving box 100 , thereby reducing the damage to the solar cell caused by contact, impact or friction.

[0039] The synchronous relative or opposite moving mechanism 200 is arranged on the receiving box 100; thus, the solar cell sheets are synchronously clamped on multiple sides by means of the synchronous relative or opposite moving mechanism 200, so as to adjust the placement angle thereof.

[0040] The contact adjustment mechanism 300 is arranged at the power output end of the synchronous relative or opposite moving mechanism 200. When it contacts with the solar cell, it rotates under the effect of squeezing to adjust the placement angle of the solar cell.

[0041] Combination Figure 1-Figure 3 In this embodiment, a slicer automatically organizes the material box. When in use, the processed solar cell is placed in the material receiving box 100, and the synchronous relative or reverse moving mechanism 200 is started, which drives the contact adjustment mechanism 300 to synchronously clamp the edge of the solar cell. When clamping, it contacts the solar cell and rotates under the action of squeezing to adjust the placement angle of the solar cell. The above operation is repeated to collect and adjust the angle of each collected solar cell.

[0042] Example 2

[0043] Figure 1-3 The structure diagram of the second embodiment of the utility model of a slicer automatic sorting box is shown. Figure 1-Figure 3 Different from the above-mentioned embodiment, the synchronous relative or reverse moving mechanism 200 of a slicer for automatically sorting material boxes in this embodiment includes a connecting rod 203, a motor 204, a lateral relative moving component 201 and a longitudinal relative moving component 202, the lateral relative moving component 201 and the longitudinal relative moving component 202 both include a driving gear 205, a rack 206 and a bearing rod 207, and the contact adjustment mechanism 300 includes a contact column 301, a rotating rod 302 and a contact film 303.

[0044] The lateral relative movement component 201 and the longitudinal relative movement component 202 are connected by a connecting rod 203 and are arranged in the material receiving box 100. A motor 204 is arranged in the material receiving box 100, and the power output end of the motor 204 is arranged on the connecting rod 203. The motor 204 drives the connecting rod 203 to rotate, thereby synchronously starting the lateral relative movement component 201 and the longitudinal relative movement component 202 to move toward or away from each other to complete the clamping action.

[0045] The driving gear 205 is disposed in the receiving box 100 , and the racks 206 are centrally symmetrically disposed on the outer peripheral side of the driving gear 205 and mesh with the driving gear 205 . The driving gear 205 rotates, thereby synchronously driving the two racks 206 to move relative to or away from each other.

[0046] The positions of the racks 206 on the outer peripheral sides of the driving gears 205 of the lateral relative moving assembly 201 and the longitudinal relative moving assembly 202 do not overlap with each other, so that their moving directions do not overlap.

[0047] The bearing rod 207 is arranged on the top surface of the rack 206 away from the driving gear 205, and the contact column 301 is arranged on the top surface of the bearing rod 207, and its surface is grooved. The contact column 301 and the rack 206 are connected by means of the bearing rod 207, and the movement of the rack 206 will drive the contact column 301 to move.

[0048] The rotating rod 302 is arranged in the groove of the contact column 301, and the contact film 303 is arranged on the outer peripheral side of the rotating rod 302. In this way, when the solar cell and the contact film 303 contact and squeeze each other, they will rotate according to the actual situation, thereby avoiding the rotation of the solar cell, thus reducing the damage to the solar cell caused by friction.

[0049] There is a sealed space between the contact film 303 and the outer peripheral side of the rotating rod 302, so that when the contact film 303 contacts and squeezes the solar cell, the internal air pressure changes, allowing the area of ​​the contact film 303 in contact with the solar cell to expand, thereby increasing the contact area between the contact film 303 and the solar cell.

[0050] The diameter of the collecting area of ​​the receiving box 100 is larger than the width of the collected solar cells, which reduces the damage to the solar cells caused by the contact between the receiving box 100 and the solar cells when the solar cells fall.

[0051] Combination Figure 1-Figure 3, a slicer of the present embodiment automatically sorts the material box. When the whole is in use, the solar cell is placed in the material receiving area of ​​the material receiving box 100, and the motor 204 is started. The motor 204 drives the two driving gears 205 to rotate through the connecting rod 203, and synchronously drives all the racks 206 to move toward each other under the action of meshing. At this time, the rack 206 drives the contact column 301 to squeeze the solar cell through the bearing rod 207. During the squeezing, the contact film 303 will contact and squeeze the solar cell. Since the contact film 303 moves toward each other synchronously, during the synchronous squeezing, the solar cell drives the contact film 303 to rotate, and the solar cell does not rotate relative to the contact film 303, but rotates relative to the contact column 301, thereby avoiding the solar cell from being damaged due to rotational friction during adjustment. After the adjustment is completed, the above operation can be repeated to collect and sort again.

[0052] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A slicer automatically sorts material boxes, characterized in that: include: A material receiving box (100); A synchronous relative or reverse moving mechanism (200) is arranged on the material receiving box (100); The contact adjustment mechanism (300) is arranged at the power output end of the synchronous relative or opposite moving mechanism (200) to complete the action of adjusting the placement direction of the solar cell.

2. The automatic material sorting box of a slicer according to claim 1, characterized in that: The synchronous relative or reverse movement mechanism (200) comprises: A transverse relative moving component (201) and a longitudinal relative moving component (202), wherein the transverse relative moving component (201) and the longitudinal relative moving component (202) are connected via a connecting rod (203) and are arranged in a material receiving box (100); a motor (204) is arranged in the material receiving box (100), and a power output end of the motor (204) is arranged on the connecting rod (203).

3. The automatic material arranging box of a slicer according to claim 2, characterized in that: The lateral relative movement component (201) and the longitudinal relative movement component (202) both include: A driving gear (205) is disposed in the material receiving box (100); The rack (206) is centrally symmetrically arranged on the outer peripheral side of the driving gear (205) and meshes with the driving gear (205); A bearing rod (207) is arranged on the top surface of the rack (206) away from the driving gear (205); The positions of the racks (206) on the outer peripheral sides of the driving gears (205) of the lateral relative moving assembly (201) and the longitudinal relative moving assembly (202) do not overlap with each other.

4. The automatic material arranging box of a slicer according to claim 3, characterized in that: The contact adjustment mechanism (300) comprises: A contact column (301) is arranged on the top surface of the bearing rod (207), and its surface is in a groove shape; A rotating rod (302) is disposed in a groove of the contact column (301); The contact film (303) is arranged on the outer peripheral side of the rotating rod (302).

5. The automatic material arranging box of a slicer according to claim 4, characterized in that: There is a sealed space between the contact film (303) and the outer peripheral side of the rotating rod (302).

6. The automatic material arranging box of a slicer according to claim 1, characterized in that: The diameter of the collection area of ​​the material receiving box (100) is greater than the width of the collected solar cells.