Gluing device for inductance coil processing
By designing an integrated inductor coil processing and coating device, the motor drive shaft and gear system drive the piston box and spray head movement is used to achieve efficient integration of the inductor coil coating process, solving the problems of complex structure, high energy consumption and low efficiency of the existing device, and improving the coating efficiency and solidification speed.
Patent Information
- Application Number
- CN202421033489.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing inductor coil glue coating devices have complex structures, high energy consumption, expensive cost, and low efficiency in glue coating processes. In particular, the glue coating mechanism is separated from the uniform coating mechanism, resulting in a reduced efficiency of the inductor coil glue coating operation.
An integrated inductor coil processing and coating device is designed. The driving gear and the fixed head are rotated by the motor drive shaft, the driving gear and the piston box are driven to move, and the piston plate is moved up and down to drive the rubber to draw in and out. The rubber spray head is in contact with the inductor coil for uniform coating, and the fan is used to accelerate the solidification of the rubber.
It realizes efficient integration of the inductor coil glue coating process, reduces the energy consumption and cost of the device, improves the glue coating efficiency, and accelerates the solidification speed of the glue through air drying, avoiding waste of glue.
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Figure CN222587111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inductor coil processing, in particular to a gluing device for processing an inductor coil. Background Art
[0002] The coil is made of wire wound around an insulating tube in circles. The wires are insulated from each other, and the insulating tube can be hollow or contain an iron core or a magnetic powder core. During the production process of the inductor coil, a glue coating machine is required to fix the coil wrapped around its outside.
[0003] The existing common glue coating devices generally have a glue supply power system, and secondly, a rotating mechanism is also provided to drive the inductor to rotate in order to coat the glue evenly. The two sets of mechanisms are independently provided, and the structure is relatively complex, which increases the energy consumption and construction cost of the device. Secondly, the current glue coating process has many workstations, especially the glue coating mechanism is separated from the coating mechanism, which reduces the efficiency of the inductor glue coating operation. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide an inductor coil processing glue coating device to solve the technical problems in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an inductor coil processing and gluing device, comprising a base, a support plate is provided on the top of the base, a glue storage box and a motor are provided on one side of the support plate, a driving shaft is connected to the output end of the motor, and the end of the driving shaft is fixed with the inductor coil by a fixed head, a driving gear is provided on the outer surface of the driving shaft, a driven gear and a piston box are provided on the other side of the support plate, a piston plate is provided inside the piston box, and a piston rod is provided at the bottom of the piston plate, a connecting rod is movably connected to the driven gear, and the connecting rod is movably connected to the piston rod, a fixing hole is provided on one side of the fixing head, a splint is fixed inside the fixing hole by a spring, a liquid extraction tube and a liquid infusion tube are respectively provided on the top of the piston box, and a glue spraying head is connected to the end of the liquid infusion tube, and a brush is provided at the bottom of the glue spraying head.
[0006] Furthermore, a fixing frame is provided on one side of the top of the base, and a screw is installed inside the fixing frame. A threaded block is provided on the outer surface of the screw, and one side of the threaded block is fixed to the glue spraying head through a fixing rod.
[0007] By adopting the above technical solution, during operation, the staff rotates the screw to move the threaded block downward, and then the glue spray head can be driven to move downward through the fixed rod, so that the bristles can contact the inductor coil.
[0008] Furthermore, a fixing hole is provided inside the fixing head, and a clamp is fixed inside the fixing hole via a spring.
[0009] By adopting the above technical solution, when fixing the inductor coil, the staff can insert the pin of the inductor coil into the fixing hole, and the inductor coil can be fixed by the cooperation of the spring and the clamping plate.
[0010] Furthermore, a collecting tank is provided on the top of the base, and the collecting tank is located directly below the inductor coil, and the collecting tank is detachable from the base.
[0011] By adopting the above technical solution, the collecting trough can collect the dripping rubber material, thereby avoiding the waste of rubber material.
[0012] Furthermore, a heating plate is provided at the lower part of the glue storage box.
[0013] By adopting the above technical solution, the heating plate can heat the rubber material to avoid the rubber material from solidifying.
[0014] Furthermore, an observation window is provided on the outer surface of the glue storage box, and a material injection port is provided on the top thereof.
[0015] By adopting the above technical solution, the amount of glue stored in the glue storage box can be checked through the observation window. When the glue is insufficient, the staff can add glue to the inside through the injection port.
[0016] Furthermore, the liquid extraction tube is connected to the glue storage box, the liquid infusion tube is a telescopic hose, and the outer surfaces of the liquid infusion tube and the liquid extraction tube are provided with a one-way valve.
[0017] By adopting the above technical solution, the extraction tube can extract the rubber in the rubber storage box, and the infusion tube can output the rubber, the telescopic hose setting can adjust the height of the glue spray head, and the one-way valve can control the flow direction of the rubber.
[0018] Furthermore, a fan is provided on one side of the fixing frame.
[0019] By adopting the above technical solution, after the glue is applied, the fan dries the glue, thereby accelerating the solidification speed of the glue.
[0020] Furthermore, a control panel is provided on the outer surface of the support plate, and the control panel is electrically connected to the heating plate, the fan and the motor respectively.
[0021] By adopting the above technical solution, the staff can control the heating plate, fan and motor through the control panel.
[0022] Furthermore, a knob is provided at the end of the screw rod.
[0023] By adopting the above technical solution, the staff can rotate the screw by turning the knob, which makes the operation more convenient.
[0024] In summary, the utility model mainly has the following beneficial effects: when the utility model is in use, the motor rotates to rotate the drive shaft, thereby rotating the active gear and the fixed head, and the active gear rotates to rotate the driven gear, so that the connecting rod drives the piston plate through the piston rod to perform up and down piston movement in the piston box. When the piston plate moves downward, the liquid extraction tube can draw the rubber into the piston box, and when the piston plate moves upward, the rubber can be sprayed out through the infusion tube and the glue spraying head. At the same time, the fixed head rotates to rotate the inductor coil, so that the AC can be evenly sprayed on the inductor coil, and the rotating inductor and the glue spraying can be combined into one, which reduces energy consumption and reduces the cost of equipment. Secondly, the screw is rotated before work, so that the thread block drives the glue spraying head to move downward through the fixed rod, so that the bristles are in contact with the inductor coil, and then when the inductor coil rotates, the bristles can evenly spread the rubber, so that the glue spraying and the coating can be completed together, and after the glue coating is completed, the fan can air-dry the rubber, which accelerates the solidification speed of the rubber and greatly improves the glue coating efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a schematic diagram of the structure of the utility model;
[0026] Figure 2 This is a schematic diagram of the cross-sectional structure of the piston box of the utility model;
[0027] Figure 3 This is a schematic diagram of the structure of the glue spray head of the utility model;
[0028] Figure 4 It is a schematic diagram of the structure of the fixed head of the utility model.
[0029] In the figure: 1. base; 2. support plate; 3. glue storage box; 4. piston box; 5. suction tube; 6. infusion tube; 7. driven gear; 8. motor; 9. driving gear; 10. glue spray head; 11. fixing frame; 12. screw rod; 13. threaded block; 14. fixing rod; 15. collecting tank; 16. fixing head; 17. driving shaft; 18. connecting rod; 19. piston rod; 20. piston plate; 21. heating plate; 22. fan; 23. bristles; 24. fixing hole; 25. spring; 26. clamping plate; 27. inductor coil; 28. knob. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0031] The following describes an embodiment of the utility model based on its overall structure.
[0032] Embodiment 1: A device for coating glue for processing an inductor coil, such as Figure 1-Figure 4 As shown, it includes a base 1, a support plate 2 is provided on the top of the base 1, a glue storage box 3 and a motor 8 are provided on one side of the support plate 2, a heating plate 21 is provided at the lower part of the glue storage box 3, the heating plate 21 can heat the glue material to prevent the glue material from solidifying, the output end of the motor 8 is connected to a drive shaft 17, and the end of the drive shaft 17 is fixed with an inductor 27 through a fixed head 16, the outer surface of the drive shaft 17 is provided with a driving gear 9, the other side of the support plate 2 is provided with a driven gear 7 and a piston box 4, the piston box 4 is provided with a piston plate 20, and the piston A piston rod 19 is provided at the bottom of the plate 20, a connecting rod 18 is movably connected to the driven gear 7, and the connecting rod 18 is movably connected to the piston rod 19, a fixing hole 24 is opened on one side of the fixed head 16, and a clamping plate 26 is fixed inside the fixing hole 24 by a spring 25, and a suction tube 5 and a liquid infusion tube 6 are respectively provided on the top of the piston box 4, and the end of the liquid infusion tube 6 is connected to the glue spraying head 10, and bristles 23 are provided at the bottom of the glue spraying head 10, and a fan 22 is provided on one side of the fixed frame 11. After the glue is applied, the fan dries the glue and accelerates the solidification speed of the glue.
[0033] See also Figure 1-Figure 2 In the above embodiment, a collecting groove 15 is provided on the top of the base 1, and the collecting groove 15 is located directly below the inductor 27, and the collecting groove 15 is detachable from the base 1. The collecting groove 15 can collect the dripping rubber to avoid the waste of the rubber.
[0034] See also Figure 1 In the above embodiment, an observation window is provided on the outer surface of the glue storage box 3, and a material injection port is provided on the top thereof. The observation window can check the amount of glue stored in the glue storage box 3. When the glue is insufficient, the staff can add glue into the inside through the material injection port.
[0035] See also Figure 1-Figure 2 In the above embodiment, the liquid extraction tube 5 is connected to the glue storage box 3, the liquid infusion tube 6 is a telescopic hose, and the outer surfaces of the liquid infusion tube 6 and the liquid extraction tube 5 are provided with a one-way valve. The liquid extraction tube 5 can extract the glue in the glue storage box 3, and the liquid infusion tube 6 can output the glue. The telescopic hose setting can adjust the height of the glue spray head 10, and the one-way valve can control the flow direction of the glue.
[0036] See also Figure 1-Figure 2 In the above embodiment, a control panel is provided on the outer surface of the support plate 2, and the control panel is electrically connected to the heating plate 21, the fan 22 and the motor 8 respectively, and the staff can control the heating plate 21, the fan 22 and the motor 8 through the control panel.
[0037] Embodiment 2: In order to facilitate the adjustment of the height of the glue spray head, embodiment 2 is improved on the basis of embodiment 1. Figure 1-Figure 2 A fixing frame 11 is provided on one side of the top of the base 1, and a screw 12 is installed on the inner side of the fixing frame 11. A threaded block 13 is provided on the outer surface of the screw 12, and one side of the threaded block 13 is fixed to the glue spray head 10 through a fixing rod 14. During operation, the staff rotates the screw 12 to make the threaded block 13 move downward, and then the glue spray head 10 can be driven to move downward through the fixing rod 14, so that the bristles 23 can contact the inductor coil 27.
[0038] See also Figure 1-Figure 2 In the above embodiment, a knob 28 is provided at the end of the screw rod 12, and the staff can rotate the screw rod 12 by turning the knob 28, which makes the operation more convenient.
[0039] Embodiment 3: In order to facilitate the clamping and fixing of the inductor coil, embodiment 3 is improved on the basis of embodiment 1. Figure 4 A fixing hole 24 is provided inside the fixing head 16, and a clamping plate 26 is fixed inside the fixing hole 24 by a spring 25. When fixing the inductor 27, the staff can insert the pin of the inductor 27 into the fixing hole 24. Through the cooperation of the spring 25 and the clamping plate 26, the inductor 27 can be fixed.
[0040] The implementation principle of the utility model is as follows: first, the staff puts the device in place. When fixing the inductor 27, the staff can insert the pin of the inductor 27 into the fixing hole 24. Through the cooperation of the spring 25 and the clamping plate 26, the inductor 27 can be fixed. Then the staff rotates the screw 12, so that the threaded block 13 moves downward, and then the glue spray head 10 can be driven to move downward through the fixing rod 14, so that the bristles 23 can contact the inductor 27. Then the staff starts the motor 8, and the rotation of the motor 8 causes the drive shaft 17 to rotate, so that the active gear 9 and the fixed head 16 rotate, and the active gear 9 rotates. The rotation of wheel 9 causes the driven gear 7 to rotate, and then the connecting rod 18 drives the piston plate 20 to make up and down piston movements in the piston box 4 through the piston rod 19. When the piston plate 20 moves downward, the suction tube 5 can draw the rubber into the piston box 4. When the piston plate 20 moves upward, the rubber can be sprayed out through the infusion tube 6 and the glue spray head 10. The rotation of the fixed head 16 causes the inductor 27 to rotate, and then the alternating current can be evenly sprayed on the inductor 27. The bristles 23 can evenly spread the rubber, so that glue spraying and spreading can be completed together. After the glue is spread, the fan 22 can air-dry the rubber, which speeds up the solidification speed of the rubber.
[0041] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. An inductor coil processing and gluing device, comprising a base (1), characterized in that: A support plate (2) is provided on the top of the base (1), a glue storage box (3) and a motor (8) are provided on one side of the support plate (2), an output end of the motor (8) is connected to a drive shaft (17), and an inductor (27) is fixed to the end of the drive shaft (17) via a fixed head (16), a driving gear (9) is provided on the outer surface of the drive shaft (17), a driven gear (7) and a piston box (4) are provided on the other side of the support plate (2), a piston plate (20) is provided inside the piston box (4), and the piston plate (20) ) is provided with a piston rod (19) at the bottom, the driven gear (7) is movably connected with a connecting rod (18), and the connecting rod (18) is movably connected to the piston rod (19), a fixing hole (24) is opened on one side of the fixing head (16), a clamping plate (26) is fixed inside the fixing hole (24) by a spring (25), a liquid extraction tube (5) and a liquid infusion tube (6) are respectively provided on the top of the piston box (4), and the end of the liquid infusion tube (6) is connected to a glue spray head (10), and bristles (23) are provided at the bottom of the glue spray head (10).
2. The inductor coil processing and gluing device according to claim 1, characterized in that: A fixing frame (11) is provided on one side of the top of the base (1), and a screw rod (12) is installed on the inner side of the fixing frame (11). A threaded block (13) is provided on the outer surface of the screw rod (12), and one side of the threaded block (13) is fixed to the glue spray head (10) via a fixing rod (14).
3. The inductor coil processing and gluing device according to claim 1, characterized in that: A fixing hole (24) is provided inside the fixing head (16), and a clamping plate (26) is fixed inside the fixing hole (24) via a spring (25).
4. The inductor coil processing and gluing device according to claim 1, characterized in that: A collecting tank (15) is provided on the top of the base (1), and the collecting tank (15) is located directly below the inductor coil (27), and the collecting tank (15) and the base (1) are detachable.
5. The inductor coil processing and gluing device according to claim 1, characterized in that: A heating plate (21) is provided at the lower part of the glue storage box (3).
6. The inductor coil processing and gluing device according to claim 1, characterized in that: The outer surface of the glue storage box (3) is provided with an observation window, and the top thereof is provided with a material injection port.
7. The inductor coil processing and gluing device according to claim 1, characterized in that: The liquid extraction tube (5) is connected to the glue storage box (3), the liquid infusion tube (6) is a telescopic hose, and one-way valves are provided on the outer surfaces of the liquid infusion tube (6) and the liquid extraction tube (5).
8. The inductor coil processing and gluing device according to claim 2, characterized in that: A fan (22) is provided on one side of the fixing frame (11).
9. The inductor coil processing and gluing device according to claim 8, characterized in that: The outer surface of the support plate (2) is provided with a control panel, and the control panel is electrically connected to the heating plate (21), the fan (22) and the motor (8) respectively.
10. The inductor coil processing and gluing device according to claim 2, characterized in that: A knob (28) is provided at the end of the screw rod (12).
Citation Information
Cited By
Inductor coil processing and gluing device
CN224687194U