Device for sand mold casting
By designing a sand casting device including a base, side panel and adjustment mechanism, the problems of low working efficiency, high cost, high operation difficulty and safety hazards in the prior art are solved, and efficient, safe and economical sand casting that adapts to different rectangular shapes and sizes are achieved.
Patent Information
- Application Number
- CN202420706037.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-08
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-08
AI Technical Summary
In the existing sand casting technology, the work efficiency is low, the cost is high, the operation is difficult, and the cutting of the plate is dangerous, making it difficult to meet the needs of different rectangular shapes and sizes.
A sand casting device including a base and multiple side panels is designed, and the side panels can be detachably connected and adjusted through the adjustment mechanism to form cubes and cuboids of different sizes.
Improves work efficiency, reduces costs, simplifies operations, enhances the ability to adapt to different shapes and sizes, and improves safety.
Smart Images

Figure CN222588032U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting, in particular to a device for sand casting. Background Art
[0002] In sand casting production, for customers with personalized needs, in order to reduce the cost of mold making, 3D subtractive processing is used to obtain sand molds and sand cores. The personalized market demand requires the products to be single. 3D subtractive production is more cost-effective than conventional mold manufacturing, and the demand is huge. The conventional method is to use wooden boards, nails and other plates and tools according to the size of the sand block and the requirements of the drawings to make the required three-dimensional model. Under normal circumstances, it is a rectangular model. Self-hardening sand is filled in the model. After curing, the mold is disassembled to obtain the required sand block.
[0003] The existing technology has the following disadvantages: (1) Low work efficiency. A mold must be made for each sand block, and a large number of plates need to be cut at the production site. (2) High cost. As the number of cuts increases, the plate size gradually shortens and becomes unusable, wasting the plate cost and labor cost. (3) High operating difficulty. The process of cutting and making models requires high drawing recognition ability and mold operation skills. (4) Cutting plates is relatively dangerous.
[0004] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content
[0005] The utility model aims to provide a sand casting device which can be suitable for sand castings with different cuboid shapes and sizes.
[0006] To achieve the above-mentioned purpose, the utility model provides a device for sand casting, comprising: a base, which is a flat plate structure; a plurality of side panels, which are rectangular in shape, and the bottoms of the plurality of side panels match the shape of the top of the base and are in close contact to form a closed structure, wherein the side panels are perpendicular to adjacent side panels and enclosed to form a cube; and a plurality of adjustment mechanisms, which are located between two adjacent side panels and are used to detachably connect the adjacent side panels.
[0007] In one or more embodiments, the adjustment mechanism includes: a right-angle buckle plate, including a fixing surface and a first connecting surface, the first connecting surface is perpendicular to the fixing surface, the fixing surface is fixed at the end of the side panel, and the first connecting surface is flush with the edge of the end of the side panel; a U-shaped fastening buckle, including a mounting surface and a second connecting surface, the mounting surface is provided with a through hole, and the length and width of the second connecting surface match the first connecting surface; a fastening bolt, the fastening bolt passes through the mounting surface of the U-shaped fastening buckle, and the depth of the fastening bolt extending into the U-shaped fastening buckle can be adjusted.
[0008] In one or more embodiments, a limiting structure is provided on the base, and the limiting structure is used to limit the adjustment range of the side panel.
[0009] In one or more embodiments, the limiting structure is four groups of positioning pins, each group has no less than two positioning pins, the positioning pins form a rectangle, and the side panel is located inside the shape enclosed by the positioning pins.
[0010] In one or more embodiments, a handle is provided on the fastening bolt, and the handle is located at an end of the fastening bolt away from the U-shaped fastening buckle.
[0011] In one or more embodiments, a support frame having a size matching that of the base is provided at the bottom of the base.
[0012] In one or more embodiments, the side panel and the base are perpendicular to each other.
[0013] In one or more embodiments, a pressure-bearing gasket is provided on the top surface of the fastening bolt.
[0014] In one or more embodiments, inner sides of the plurality of side panels are provided with markings indicating sizes.
[0015] In one or more embodiments, the U-shaped fastening buckle further includes a third connecting surface, wherein the third connecting surface is located between the mounting surface and the second connecting surface and is used to connect the mounting surface and the second connecting surface.
[0016] The utility model provides a device for sand casting, which is provided with a base, a plurality of side panels which are perpendicular to the base and together enclose a rectangular parallelepiped, and an adjustment mechanism for detachably connecting adjacent side panels, so that the side panels and the base can be conveniently enclosed to form cubes of different sizes and fixed, and rectangular parallelepiped shapes of various sizes can be assembled by adjusting the relative positions of the side panels, so that the device is suitable for sand casting of rectangular parallelepiped shapes of different sizes, has strong versatility, is easy to operate, and has a simple structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1It is a schematic diagram of the assembly structure of a sand casting device provided in an embodiment of the utility model.
[0018] Figure 2 It is a top view of a sand casting device provided in an embodiment of the utility model.
[0019] Figure 3 It is a side view of a sand casting device provided in an embodiment of the utility model.
[0020] Figure 4 It is a detailed structural diagram of a U-shaped buckle provided in an embodiment of the utility model.
[0021] Figure 5 It is a detailed structural diagram of an adjustment mechanism provided in an embodiment of the utility model.
[0022] Description of main reference numerals:
[0023] 1-base, 11-limiting structure, 12-support frame, 2-side panel, 3-adjustment mechanism, 31-right-angle buckle plate, 311-fixing surface, 312-first connecting surface, 32-U-shaped fastening buckle, 321 mounting surface, 322 second connecting surface, 323-third connecting surface, 33-fastening bolt, 331-handle, 332-pressure gasket. DETAILED DESCRIPTION
[0024] The specific implementation modes of the present invention are described in detail below in conjunction with the accompanying drawings, but it should be understood that the protection scope of the present invention is not limited by the specific implementation modes.
[0025] Unless explicitly stated otherwise, throughout the specification and claims, the term “comprise” or variations such as “include” or “comprising”, etc., will be understood to include the stated elements or components but not to exclude other elements or components.
[0026] Embodiment 1:
[0027] A sand casting device, such as Figures 1 to 5 As shown, including:
[0028] A base 1, which is a flat plate structure; a plurality of side panels 2, which are rectangular in shape, and the bottoms of the plurality of side panels 2 match the top shape of the base 1 and are in close contact with each other to form a closed structure, wherein the side panels 2 are perpendicular to adjacent side panels 2 to form a cube; and a plurality of adjustment mechanisms 3, which are located between two adjacent side panels 2 and are used for detachably connecting the adjacent side panels 2.
[0029] Specifically, the base 1 and the side panels 2 may be made of wood, metal, or plastic. The adjustment mechanism 3 allows two adjacent side panels 2 to be detachably fixed, and the two adjacent side panels 2 may be fixed or loosened by adjusting the tightness of the adjustment mechanism 3. As a preferred embodiment, there are four side panels 2. The side panels 2 may also be other even numbers greater than four, for casting sand blocks of other complex geometric shapes.
[0030] As an optional embodiment, the adjustment mechanism 3 includes: a right-angle buckle plate 31, including a fixing surface 311 and a first connecting surface 312, the first connecting surface 312 is perpendicular to the fixing surface 311, the fixing surface 311 is fixed at the end of the side panel 2, and the first connecting surface 312 is flush with the edge of the end of the side panel 2; a U-shaped fastening buckle 32, including a mounting surface 321 and a second connecting surface 322, the mounting surface 321 is provided with a through hole, and the length and width of the second connecting surface 322 match the first connecting surface 312; a fastening bolt 33, the fastening bolt 33 passes through the mounting surface 321 of the U-shaped fastening buckle 32, and the depth of the fastening bolt 33 extending into the U-shaped fastening buckle 32 can be adjusted.
[0031] Specifically, the end of the side panel 2 equipped with the right-angle gusset 31 is called the head, and the end not equipped with the right-angle gusset 31 is called the tail. The head of one side panel 2 is connected to the tail of another side panel 2 end to end, and is placed in a T shape. The installation method of the U-shaped fastening buckle 32 is as follows: when the U-shaped fastening buckle 32 is used, the first connecting surface 312 of one side panel 2 and the adjacent side panel 2 closely attached thereto are clamped between the installation surface 321 and the second connecting surface 322 of the U-shaped fastening buckle 32, and the tightness of the fastening bolt 33 is adjusted so that the depth of the fastening bolt 33 matches the thickness of the inner side panel 2 and the first connecting surface 312, and the tightness is adjusted until the side panel 2 and the first connecting surface 312 of the adjacent side panel 2 are firmly fixed together. As a preferred embodiment, the gusset plate is an angle-adjustable gusset plate. The gusset plate includes a shaft sleeve and a rotating shaft, and the top surface of the rotating shaft includes an angle gauge and a positioning screw. The fixing surface 311 and the first connecting surface 312 may not be perpendicular but may form a certain angle. The plurality of gusset plates and the adjacent side panels 2 enclose a non-rectangular geometric figure for casting other complex polygonal columns.
[0032] As an optional implementation, a limiting structure 11 is provided on the bottom plate, and the limiting structure 11 is used to limit the adjustment range of the side panel 2.
[0033] As an optional implementation, the limiting structure 11 is four groups of positioning pins, each group has no less than two positioning pins, the positioning pins enclose a rectangle, and the side panel 2 is located inside the shape enclosed by the positioning pins.
[0034] Specifically, the spacing between each group of the positioning pins is smaller than the length of the side panel 2. The positioning pins protrude from the bottom plate to prevent the side panel 2 from moving outward. There are no less than two positioning pins, and the bottom edge of each surface is fixed by a line between the two points.
[0035] As an optional implementation, a handle 331 is provided on the fastening bolt 33 , and the handle 331 is located at an end of the fastening bolt 33 away from the U-shaped fastening buckle 32 .
[0036] Specifically, by rotating the handle 331 clockwise and counterclockwise, the tightening and loosening of the fastening bolt 33 can be controlled, which is convenient and quick to operate and facilitates the adjustment of the fastening bolt 33 .
[0037] As an optional implementation, a support frame 12 whose size matches that of the base 1 is provided at the bottom of the base 1 .
[0038] Specifically, the support frame 12 is used to enhance the strength of the large surface, so as to facilitate the transportation of the sand casting device. As a preferred embodiment, the bottom of the support frame 12 is provided with rollers.
[0039] As an optional implementation, the side panel 2 and the base 1 are perpendicular to each other.
[0040] Specifically, as a preferred embodiment, the bottom of the side panel 2 is perpendicular to the side surface, and when the bottom of the side panel 2 is attached to the base 1, the side panel 2 is perpendicular to the base 1. The bottom of the side panel 2 can also be at a certain angle to the side surface, that is, the side panel 2 and the base 1 form a certain angle, which is used to produce sand blocks of other shapes outside the column.
[0041] As an optional implementation, a pressure-bearing gasket 332 is provided on the top surface of the fastening bolt 33 .
[0042] Specifically, the pressure-bearing gasket 332 is fixed on the top surface of the fastening bolt 33, and the top surface refers to the end of the fastening bolt 33 extending into one side of the U-shaped fastening buckle 32. The pressure-bearing gasket 332 is used to expand the force-bearing area, increase the friction force, and make the connection between the two side panels 2 tighter.
[0043] As an optional implementation, the inner side surfaces of the plurality of side panels 2 are provided with markings indicating the sizes.
[0044] Specifically, the marked size can be a scale with numbers marking the length and height, which is used to quickly cast sand blocks of specific length, width and height as needed. It can also be a separate scale corresponding to the dimensions of the four sides of the known product, which is used to mark the size and quickly cast sand blocks of known dimensions.
[0045] In one or more embodiments, the U-shaped fastening buckle 32 further includes a third connecting surface 323 , and the third connecting surface 323 is located between the mounting surface 321 and the second connecting surface 322 , and is used to connect the mounting surface 321 and the second connecting surface 322 .
[0046] Specifically, the mounting surface 321, the second connecting surface 322 and the third connecting surface 323 form a U-shaped structure. As a preferred embodiment, the length of the third connecting surface 323 is greater than the width of the side panel 2 and the first connecting surface 312, and the length of the mounting surface 321 is less than the length of the second connecting surface 322, thereby saving materials and reducing weight.
[0047] By adopting the above technical scheme, the base, and a plurality of side panels which are perpendicular to the base and together enclose a rectangular parallelepiped, and an adjustment mechanism for detachably connecting adjacent side panels, the side panels and the base can be conveniently enclosed to form cubes of different sizes and fixed, and by adjusting the relative positions of the side panels, rectangular parallelepiped shapes of various sizes can be assembled, thereby being suitable for sand casting of rectangular parallelepiped shapes of different sizes, having strong versatility, convenient operation, and simple structure.
[0048] Embodiment 2:
[0049] The specific assembly process of the sand casting device of the utility model is as follows:
[0050] Step 1: According to the size of the product, select a base and side panel that is larger than the product size. All operations are completed on the base's reference surface.
[0051] Step 2: Place all the side panels vertically on the base, starting from the right-angled gusset end of the side panel, and mark the four sides of the product rectangle on the inner side of the side panel.
[0052] Step 3: Using one side panel as a reference, place the end face of the right-angle gusset of the other side panel against and align it with the marked line on the inner side of the side panel;
[0053] Step 4: Put the second mounting surface of the U-shaped fastening buckle of the U-shaped fastening buckle across the side panel and buckle it into the right-angle buckle plate on the other side panel, and fasten the two side panels by rotating the fastening screw to achieve the fastening function. Use this method to fix the four side panels together in sequence;
[0054] Step 5: Obtain the required height of the rectangle by controlling the height of the sand filling.
[0055] The foregoing description of specific exemplary embodiments of the utility model is for the purpose of illustration and illustration. These descriptions are not intended to limit the utility model to the precise form disclosed, and it is clear that many changes and variations can be made based on the above teachings. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the utility model and its practical application, so that those skilled in the art can realize and utilize various different exemplary embodiments of the utility model and various different options and changes. The scope of the utility model is intended to be defined by the claims and their equivalents.
Claims
1. A sand casting device, characterized in that: include: A base, wherein the base is a flat plate structure; A plurality of side panels, wherein the plurality of side panels are rectangular in shape, the bottoms of the plurality of side panels match the shape of the top of the base and are in close contact with each other to form a closed structure, and the side panels are perpendicular to adjacent side panels to form a cube; A plurality of adjustment mechanisms are provided, wherein the adjustment mechanisms are located between two adjacent side panels and are used for detachably connecting the adjacent side panels.
2. The sand casting device according to claim 1, characterized in that: The regulating mechanism comprises: A right-angle gusset plate, comprising a fixing surface and a first connecting surface, wherein the first connecting surface is perpendicular to the fixing surface, the fixing surface is fixed at the end of the side panel, and the first connecting surface is flush with the edge of the end of the side panel; A U-shaped fastening buckle, comprising a mounting surface and a second connecting surface, wherein the mounting surface is provided with a through hole, and the length and width of the second connecting surface match those of the first connecting surface; A fastening bolt passes through the mounting surface of the U-shaped fastening buckle, and the depth of the fastening bolt extending into the U-shaped fastening buckle can be adjusted.
3. The sand casting device according to claim 1, characterized in that: The base is provided with a limiting structure, and the limiting structure is used to limit the adjustment range of the side panel.
4. The sand casting device according to claim 3, characterized in that: The limiting structure is composed of four groups of positioning pins, each group of positioning pins has no less than two positioning pins, the positioning pins form a rectangle, and the side panel is located inside the shape enclosed by the positioning pins.
5. The sand casting device according to claim 2, characterized in that: A handle is provided on the fastening bolt, and the handle is located at an end of the fastening bolt away from the U-shaped fastening buckle.
6. The sand casting device according to claim 1, characterized in that: A supporting frame having a size matching that of the base is provided at the bottom of the base.
7. The sand casting device according to claim 1, characterized in that: The side panel and the base are perpendicular to each other.
8. The sand casting device according to claim 2, characterized in that: A pressure-bearing gasket is provided on the top surface of the fastening bolt.
9. The sand casting device according to claim 1, characterized in that: The inner side surfaces of the plurality of side panels are provided with markings for indicating the sizes.
10. The sand casting device according to claim 2, characterized in that: The U-shaped fastening buckle also includes a third connecting surface, which is located between the mounting surface and the second connecting surface and is used to connect the mounting surface and the second connecting surface.