Steel bar heating quenching water recycling device

By designing a steel rod heating and quenching water recycling device, the spray pipe and water inlet pump are used to realize the recycling of water, and filter cotton is installed in the desilt pipe, the problem of chip powder siltation in the water after quenching during steel rod processing is solved, and an efficient and environmentally friendly steel rod processing process is achieved.

CN222593944UActive Publication Date: 2025-03-11RIZHAO HUAZHE SPECIAL STEEL CO LTD
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Patent Information

Application Number
CN202420644791.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2025-03-11
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

During the steel rod processing, the metal chip powder in the water after quenching is prone to silt, resulting in inability to recycle, affecting the quenching efficiency and environmental protection.

Method used

A steel rod heating quenching water recycling device is designed, including a quenching box, a heat dissipation device and a desilt pipe. The water recycling is realized through the spray pipe and the water inlet pump, and filter cotton is installed in the desilt pipe to filter chips and impurities.

Benefits of technology

The recycling of steel rod heating quenching water is realized, the siltation of chip powder is avoided, the quenching efficiency is improved, and the dredging is carried out without stopping, ensuring environmental protection and efficient production.

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Abstract

A steel bar heating quenching water recycling device comprises a quenching device, the quenching device comprises a quenching box, a spraying pipe is arranged at the top in the quenching box, a water outlet of the quenching box is communicated with a water inlet of a heat dissipation device through a water outlet pipe, and a water outlet of the heat dissipation device is communicated with a water inlet of a water tank through a silt removing pipe. A water outlet of the water tank is communicated with the spraying pipe through a water inlet pipe and a water inlet pump; the silt removal pipe is connected with a water outlet of the heat dissipation device through a first flange, a first valve is arranged between the first flange and the heat dissipation device, the silt removal pipe is connected with a water inlet of the water tank through a second flange, and a second valve is arranged between the second flange and the water tank; a silt removing mechanism is arranged in the silt removing pipe and comprises a shell arranged in the silt removing pipe, and the shell is filled with filter cotton. When the steel bar heating quenching water is recycled, the silt removal pipe is detached, then the filter cotton is replaced, silt removal is carried out under the non-stop condition, and the effect of recycling the steel bar heating quenching water is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel bar processing, in particular to a steel bar heating and quenching water recycling device. Background Art

[0002] Steel rods have been widely used in prestressed components such as high-strength prestressed concrete centrifugal pipe piles, electric poles, viaduct piers, railway sleepers, etc. abroad due to their high strength and toughness, low relaxation, strong bond with concrete, good weldability, upset forging properties, and material saving (such as φ11mm PC steel rods can replace φ20mm hot-rolled steel bars). They have a very broad market internationally, especially in Asia.

[0003] At present, during the processing of steel bars, it is necessary to first cut the steel bars into steel bars of uniform length, and then perform quenching and tempering treatment. After the steel bars are cut, they need to be heated to several hundred degrees, and then quenched under water cooling conditions. After the steel bars are cut, there will be some metal chip powder on the surface. At this time, when water-cooled quenching is performed, the metal chip powder on the surface of the steel bars will be washed into the water. If the quenching is carried out for a long time, the metal chip powder will be accumulated, and the high-temperature water after quenching cannot be recycled. This is the shortcoming of the existing technology. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then proposes a steel bar heating quenching water recycling device.

[0005] The utility model solves the technical problem by adopting the following technical scheme: a steel bar heating quenching water recycling device, comprising a quenching device, the quenching device comprising a quenching box, a spray pipe is arranged on the top of the quenching box, a spray station is arranged on the bottom of the quenching box, the water outlet of the quenching box is connected with the water inlet of a heat dissipation device through a water outlet pipe, the water outlet of the heat dissipation device is connected with the water inlet of a water tank through a desilting pipe, and the water outlet of the water tank is connected with the spray pipe through a water inlet pipe and a water inlet pump;

[0006] The desilting pipe is connected to the water outlet of the heat dissipation device through a first flange, a first valve is arranged between the first flange and the heat dissipation device, the desilting pipe is connected to the water inlet of the water tank through a second flange, a second valve is arranged between the second flange and the water tank; a desilting mechanism is arranged in the desilting pipe, the desilting mechanism includes a shell arranged in the desilting pipe, and the shell is filled with filter cotton.

[0007] A further improvement of the utility model is that the outer shell is a circular tube with openings at both ends, and the outer diameter of the circular tube is equal to the inner diameter of the desilting tube.

[0008] A further improvement of the utility model is that the heat dissipation device is a rectangular parallelepiped structure with an opening on the top.

[0009] A further improvement of the utility model is that the heat dissipation device is made of iron sheet.

[0010] A further improvement of the utility model is that there are at least two silt removal mechanisms.

[0011] A further improvement of the utility model is that two spray pipes are provided and connected in parallel, and a spray valve is provided on each spray pipe.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model installs a desilting pipe between the heat dissipation box and the water tank. The filter cotton in the desilting pipe can filter out the chips and impurities in the quenching liquid after quenching, so that the chip liquid can continue to flow into the water tank as quenching liquid after the heat dissipation of the heat dissipation box and the filtration of the filter cotton, thus realizing the recycling of the steel bar heating quenching water;

[0014] 2. The utility model removes the desilting pipe and then replaces the filter cotton in the desilting mechanism, thereby achieving desilting without stopping the machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model;

[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the desilting pipe of the utility model.

[0017] Among them: 1 is a spray valve, 2 is a spray pipe, 3 is a quenching box, 4 is a spray station, 5 is a steel rod, 6 is a water outlet pipe, 7 is a heat dissipation device, 8 is a first valve, 9 is a first flange, 10 is a desilting pipe, 11 is a second flange, 12 is a second valve, 13 is a water tank, 14 is a water inlet pump, 15 is a water inlet pipe, 16 is an outer shell, and 17 is filter cotton. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0019] like Figure 1-2As shown, a steel bar heating quenching water recycling device includes a quenching device, the quenching device includes a quenching box 3, a spray pipe 2 is arranged on the top of the quenching box 3, a spray station 4 is arranged on the bottom of the quenching box 3, the water outlet of the quenching box 3 is connected with the water inlet of the heat dissipation device 7 through the water outlet pipe 6, the water outlet of the heat dissipation device 7 is connected with the water inlet of the water tank 13 through the desilting pipe 10, and the water outlet of the water tank 13 is connected with the spray pipe 2 through the water inlet pipe 15 and the water inlet pump 14.

[0020] The water in the water tank 13 is pumped into the spray pipe 2 through the water inlet pump 14 and the water inlet pipe 15, and the spray pipe 2 sprays the steel rod 5 on the work station. The hot water in the quenching tank 3 enters the heat sink 7 through the outlet pipe 6 for heat dissipation, and is filtered out of iron filings and impurities through the desilting pipe 10, and flows into the water tank 13 for reuse. Since the heat sink 7 is connected to the water tank 13, the water in the heat sink 7 will continue to flow into the water tank 13, and the water level in the heat sink 7 is kept level with the water level in the water tank 13.

[0021] The desilting pipe 10 is connected to the water outlet of the heat dissipation device 7 through a first flange 9, a first valve 8 is provided between the first flange 9 and the heat dissipation device 7, the desilting pipe 10 is connected to the water inlet of the water tank 13 through a second flange 11, a second valve 12 is provided between the second flange 11 and the water tank 13;

[0022] The desilting pipe 10 is provided with a desilting mechanism, and the desilting mechanism includes a shell 16 provided in the desilting pipe 10 , and the shell 16 is filled with filter cotton 17 .

[0023] During operation, if the desilting pipe 10 is blocked, the first valve 8 and the second valve 12 are closed, and the desilting pipe 10 is disassembled using a tool; after disassembly, the shell 16 is pushed out from the desilting pipe 10 using a tool, and then the filter cotton 17 is replaced on the shell 16, and then the shell 16 is installed in the desilting pipe 10, and the desilting pipe 10 is installed on the two flanges, and then the first valve 8 and the second valve 12 are opened. The entire replacement process is very simple and time-saving, so during the replacement of the filter cotton 17, the quenching process does not need to be interrupted, and desilting can be performed without stopping the machine.

[0024] Furthermore, the outer shell 16 is a circular tube with openings at both ends, and the outer diameter of the circular tube is equal to the inner diameter of the desilting pipe 10 .

[0025] Furthermore, the heat dissipation device 7 is a rectangular parallelepiped structure with an open top, and the heat dissipation device 7 is made of iron sheet, so the heat dissipation effect is good.

[0026] Furthermore, there are at least two desilting mechanisms, achieving multi-layer filtration.

[0027] Furthermore, two spray pipes 2 are provided and connected in parallel, and each spray pipe 2 is provided with a spray valve 1 to achieve uniform spraying of the steel rod 5 .

[0028] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A steel bar heating quenching water recycling device, comprising a quenching device, the quenching device comprising a quenching box, a spray pipe is arranged on the top of the quenching box, and a spray station is arranged on the bottom of the quenching box, characterized in that: The water outlet of the quenching box is connected to the water inlet of the heat sink through the water outlet pipe, the water outlet of the heat sink is connected to the water inlet of the water tank through the desilting pipe, and the water outlet of the water tank is connected to the spray pipe through the water inlet pipe and the water inlet pump; The desilting pipe is connected to the water outlet of the heat dissipation device through a first flange, a first valve is arranged between the first flange and the heat dissipation device, the desilting pipe is connected to the water inlet of the water tank through a second flange, a second valve is arranged between the second flange and the water tank; a desilting mechanism is arranged in the desilting pipe, the desilting mechanism includes a shell arranged in the desilting pipe, and the shell is filled with filter cotton.

2. The steel bar heating and quenching water recycling device according to claim 1 is characterized in that: The shell is a circular tube with openings at both ends, and the outer diameter of the circular tube is equal to the inner diameter of the desilting tube.

3. A steel bar heating and quenching water recycling device according to claim 1 or 2, characterized in that: The heat dissipation device is a rectangular parallelepiped structure with an open top.

4. The steel bar heating and quenching water recycling device according to claim 3 is characterized in that: The heat dissipation device is made of iron sheet.

5. The steel bar heating and quenching water recycling device according to claim 4 is characterized in that: There are at least two silt removal mechanisms.

6. The steel bar heating and quenching water recycling device according to claim 1, characterized in that: The spray pipes are provided with two and are connected in parallel, and each spray pipe is provided with a spray valve.