Automatic slag scraping type trolley for annealing furnace

By designing a self-scraping trolley for annealing furnace, using a combination of movable mounting parts, scrapers and cleaning brush rollers, the problems of low efficiency and safety risks of manual cleaning in the prior art are solved, and efficient and safe cleaning effects are achieved.

CN222593954UActive Publication Date: 2025-03-11ANQING CSSC DIESEL ENGINE
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Patent Information

Application Number
CN202421184116.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-03-11
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

The existing annealing furnace trolley cleaning method relies on manual labor, is inefficient and has a risk of scalding.

Method used

A self-scraping trolley for annealing furnace is designed. One side of the vehicle body is equipped with a movable mounting piece, and a scraper and a rotating cleaning brush roller are installed on the mounting piece to mechanically clean the oxides on the placement surface of the vehicle body.

Benefits of technology

Through mechanized operations, fast and efficient cleaning is achieved, safe and labor-saving, and the cleaning efficiency is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of casting manufacturing, and provides a self-slag-scraping type trolley for an annealing furnace, which comprises a trolley body, one side of the trolley body is provided with a mounting piece capable of moving along the trolley body, the mounting piece is provided with a scraper and a cleaning brush roll which stretch across a trolley body placing surface, and the scraping side of the scraper is in contact with the trolley body placing surface. The cleaning brush roller can rotate and is in contact with the vehicle body placing surface; when the vehicle body placing surface needs to be cleaned, the mounting piece moves from the initial end to the other end at a constant speed in the vehicle body direction, namely, the scraper and the cleaning brush roller are driven to move across the vehicle body placing surface, and the cleaning brush roller is in a rotating state in the process; and then the vehicle body placement surface is further brushed and cleaned through the rotating cleaning brush roller, so that the vehicle body placement surface cleaning work is rapidly and efficiently completed, mechanical operation is adopted in the whole process, and the cleaning efficiency is greatly improved while safety and labor saving are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting manufacturing, in particular to a self-scraping slag trolley for an annealing furnace. Background Art

[0002] In the process of metal casting manufacturing, annealing furnace is an indispensable and important equipment used to heat metal materials to change their physical and chemical properties, such as removing stress, improving structure, and increasing toughness.

[0003] The trolley of the annealing furnace is responsible for the transportation of castings. When in use, the trolley is loaded outside the furnace, and the castings to be annealed are placed on the trolley. The trolley then enters the annealing furnace for heating. After annealing, it is moved out of the furnace to unload. Since metal castings will produce oxides during the annealing process, these oxides will adhere to and contaminate the trolley placement surface, which requires regular cleaning. Existing cleaning methods are mostly done by manual handheld tools, which are highly dependent on manpower, have low cleaning efficiency and are prone to burns (the trolley may need to be used for the next batch of annealing operations as soon as possible after use, and the trolley is cleaned directly before cooling down).

[0004] Therefore, the utility model proposes a self-scraping trolley for an annealing furnace to solve the above problems. Utility Model Content

[0005] The embodiment of the utility model aims to provide a self-scraping trolley for an annealing furnace to solve the above-mentioned problem.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A self-scraping trolley for an annealing furnace comprises a car body, one side of the car body is provided with a mounting part which can move along the direction of the car body, the mounting part is provided with a scraper and a cleaning brush roller which cross the car body placement surface, wherein the scraping side of the scraper contacts the car body placement surface, the cleaning brush roller can rotate and contacts the car body placement surface, and the scraper and the cleaning brush roller are used to clean the oxides generated by the casting annealing process on the car body placement surface.

[0008] In an optional solution: the cleaning brush roller is a wire brush roller.

[0009] In an optional solution: a rotatable threaded rod and at least one guide rod are provided on the vehicle body, the threaded rod is threadedly fitted through the mounting member, the guide rod movably penetrates the mounting member, and a driving member for driving the threaded rod to rotate is provided on the vehicle body.

[0010] In an optional solution: the vehicle body is provided with a rack in line with the direction of the vehicle body, the mounting member is provided with a rotatable driving gear meshing with the rack, and the end of the cleaning brush roller close to the mounting member is provided with a driven gear meshing with the driving gear.

[0011] In an optional solution: a strip frame is provided on the mounting member, the scraper is provided on the strip frame, and a plurality of evenly arranged extrusion springs are provided between the scraper and the strip frame.

[0012] In an optional solution: the vehicle body placement surface is provided with multiple evenly distributed sewage guide grooves, the direction of the sewage guide grooves is consistent with the direction of the vehicle body, and the depth of each sewage guide groove gradually deepens from one end to the other end, and a sewage box is provided on one side of the deeper end of the sewage guide grooves distributed on the vehicle body, and the upper side of the sewage box is open.

[0013] Compared with the prior art, the beneficial effects of the embodiments of the present invention are as follows:

[0014] When the body placement surface needs to be cleaned, the mounting part moves at a constant speed from the initial end along the body direction to the other end, driving the scraper and the cleaning brush roller to move across the body placement surface. During this process, the cleaning brush roller is in a rotating state. The scraper first scrapes off the oxides adhering to the body placement surface, and then the rotating cleaning brush roller further brushes the body placement surface to clean it, thereby completing the cleaning work of the body placement surface quickly and efficiently. The entire process adopts mechanized operation, which is safe and labor-saving while greatly improving the cleaning efficiency.

[0015] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The drawings herein are incorporated into and constitute a part of the specification to illustrate embodiments consistent with the present application and are used together with the specification to explain the principles of the present application. At the same time, these drawings and text descriptions are not intended to limit the scope of the concept of the present application in any way, but to illustrate the concept of the present application for those skilled in the art by referring to specific embodiments.

[0017] Figure 1 It is a front view of the utility model.

[0018] Figure 2 It is a three-dimensional schematic diagram of the cleaning brush roller in the embodiment of the utility model.

[0019] Figure 3 It is a schematic diagram of the structure between the mounting member and the scraper in the embodiment of the utility model.

[0020] Figure 4 It is a schematic diagram of the upper part of the vehicle body in the embodiment of the utility model.

[0021] Notes on figure numbers: 1-body, 2-mounting part, 3-guide rod, 4-driving part, 5-threaded rod, 6-cleaning brush roller, 7-rack, 8-dirt container, 9-driven gear, 10-driving gear, 11-bar frame, 12-scraper, 13-extrusion spring, 14-dirt guide groove. DETAILED DESCRIPTION

[0022] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0023] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0024] See also Figure 1 to Figure 3 A self-scraping trolley for an annealing furnace comprises a car body 1, one side of the car body 1 is provided with a mounting part 2 which can move along the car body 1, the mounting part 2 is provided with a scraper 12 and a cleaning brush roller 6 which cross the placement surface of the car body 1, wherein the scraping side of the scraper 12 is in contact with the placement surface of the car body 1, the cleaning brush roller 6 is rotatable and in contact with the placement surface of the car body 1, the scraper 12 and the cleaning brush roller 6 are used for cleaning the oxides generated by the casting annealing process on the placement surface of the car body 1.

[0025] The initial position of the mounting part 2 is at one end of the vehicle body 1. When the placement surface of the vehicle body 1 needs to be cleaned, the mounting part 2 moves at a uniform speed from the initial end along the direction of the vehicle body 1 to the other end, thereby driving the scraper 12 and the cleaning brush roller 6 to move across the placement surface of the vehicle body 1. During this process, the cleaning brush roller 6 is in a rotating state. The scraper 12 first scrapes off the oxides adhered to the placement surface of the vehicle body 1, and then the placement surface of the vehicle body 1 is further brushed and cleaned by the rotating cleaning brush roller 6, thereby completing the cleaning work of the placement surface of the vehicle body 1 quickly and efficiently. The whole process adopts mechanized operation, which is safe and labor-saving while greatly improving the cleaning efficiency.

[0026] Furthermore, the cleaning brush roller 6 is a wire brush roller.

[0027] See also Figure 1 and Figure 3In one embodiment of the utility model, a rotatable threaded rod 4 and at least one guide rod 3 are provided on the vehicle body 1, the threaded rod 4 is threadedly fitted through the mounting member 2, the guide rod 3 movably penetrates the mounting member 2, and a driving member 4 for driving the threaded rod 4 to rotate is provided on the vehicle body 1 (the driving member 4 is a rotating device such as a reduction motor, a servo motor, etc. in the prior art, which belongs to the existing mature technology, so it is not described here).

[0028] In this embodiment, the threaded rod 5 is driven to rotate by the driving member 4 to drive the mounting member 2 to move along the vehicle body 1, thereby cleaning the placement surface of the vehicle body 1 and resetting it.

[0029] See also Figure 1 and Figure 2 In one embodiment of the utility model, the vehicle body 1 is provided with a rack 7 which is consistent with the direction of the vehicle body 1, the mounting member 2 is provided with a rotatable driving gear 10 which is engaged with the rack 7, and the cleaning brush roller 6 is provided with a driven gear 9 which is engaged with the driving gear 10 at one end close to the mounting member 2.

[0030] In this embodiment, under the meshing transmission of the driving gear 10 and the rack 7 and the meshing transmission of the driving gear 10 and the driven gear 9, the mounting member 2 drives the cleaning brush roller 6 to rotate when moving along the vehicle body 1, thereby brushing and cleaning the placement surface of the vehicle body 1.

[0031] See also Figure 3 In one embodiment of the utility model, a strip frame 11 is provided on the mounting member 2, the scraper 12 is provided on the strip frame 11, and a plurality of evenly arranged extrusion springs 13 are provided between the scraper 12 and the strip frame 11. By providing the extrusion springs 13, the scraping side of the scraper 12 is always in contact with the placement surface of the vehicle body 1, and at the same time has a buffering effect to prevent the scraper 12 from being damaged by stubborn slag particles when scraping slag.

[0032] See also Figure 1 and Figure 4 In one embodiment of the utility model, a plurality of evenly distributed sewage guide grooves 14 are provided on the placement surface of the vehicle body 1, the direction of the sewage guide grooves 14 is consistent with the direction of the vehicle body 1, and the depth of each sewage guide groove 14 gradually deepens from one end to the other end. A sewage box 8 is provided on one side of the deeper end of the sewage guide grooves 14 distributed on the vehicle body 1, and the upper side of the sewage box 8 is open.

[0033] In this embodiment, the oxide residue scraped off by the scraper 2 first falls into the dirt guide chute 14 and then rolls into the dirt container 8 to be temporarily stored for subsequent cleaning.

[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.

[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A self-scraping trolley for an annealing furnace, comprising a trolley body (1), characterized in that: A mounting part (2) that can move along the vehicle body (1) is provided on one side of the vehicle body (1); a scraper (12) and a cleaning brush roller (6) that span the placement surface of the vehicle body (1) are provided on the mounting part (2); the scraping side of the scraper (12) is in contact with the placement surface of the vehicle body (1); the cleaning brush roller (6) is rotatable and in contact with the placement surface of the vehicle body (1); the scraper (12) and the cleaning brush roller (6) are used to clean oxides generated by the casting annealing process on the placement surface of the vehicle body (1).

2. The self-scraping trolley for annealing furnace according to claim 1, characterized in that: The cleaning brush roller (6) is a wire brush roller.

3. The self-scraping trolley for annealing furnace according to claim 1, characterized in that: The vehicle body (1) is provided with a rotatable threaded rod (5) and at least one guide rod (3); the threaded rod (5) is threadably fitted through a mounting member (2); the guide rod (3) movably penetrates the mounting member (2); and the vehicle body (1) is provided with a driving member (4) for driving the threaded rod (5) to rotate.

4. The self-scraping trolley for annealing furnace according to claim 1, characterized in that: The vehicle body (1) is provided with a rack (7) which is in the same direction as the vehicle body (1); the mounting member (2) is provided with a rotatable driving gear (10) which is meshed with the rack (7); and the cleaning brush roller (6) is provided with a driven gear (9) which is meshed with the driving gear (10) at one end close to the mounting member (2).

5. The self-scraping trolley for annealing furnace according to claim 1, characterized in that: The mounting member (2) is provided with a strip frame (11), the scraper (12) is provided on the strip frame (11), and a plurality of evenly arranged extrusion springs (13) are provided between the scraper (12) and the strip frame (11).

6. The self-scraping trolley for annealing furnace according to claim 1, characterized in that: The placement surface of the vehicle body (1) is provided with a plurality of evenly distributed sewage guide grooves (14), the direction of the sewage guide grooves (14) being consistent with the direction of the vehicle body (1), and the depth of each sewage guide groove (14) gradually deepens from one end to the other end, and a sewage container (8) is provided on one side of the deeper end of the sewage guide grooves (14) distributed on the vehicle body (1), and the upper side of the sewage container (8) is open.