Bag inserting and discharging device of edible fungus bag three-station fungus bag production equipment

Abstract

The utility model relates to the field of edible fungus production equipment, in particular to a bag inserting and discharging device of edible fungus bag three-station fungus bag production equipment, which comprises the following components: a bag receiving assembly, a bag pushing assembly, a bag pushing plate, a rotary pushing plate, a bag pushing air cylinder and a bag inserting assembly, comprising a bag inserting plate, a bag inserting air cylinder, a bag inserting guide rail, a bag guiding plate and a bag moving mechanism, the bag guiding plate and the bag moving mechanism are connected with a bag inserting assembly, through the synergistic effect of a bag receiving assembly, a bag pushing assembly, the bag inserting assembly and the bag moving mechanism, automatic bag inserting and bag discharging of fungus bags are achieved, the production efficiency is remarkably improved, and the manual operation cost and the error rate are reduced; and due to the design of a bag receiving lifting plate, a bag pushing plate, a bag inserting plate and other parts, the stability and accuracy of the fungus bags in the receiving, pushing, inserting and moving processes are guaranteed, and the product quality and the production efficiency are improved.

Description

Technical Field

[0001] The utility model relates to the field of edible fungus production equipment, in particular to a bag inserting and discharging device of edible fungus bag three-station production equipment. Background Art

[0002] With the vigorous development of the edible fungi industry, the market has put forward higher requirements for the production efficiency and quality of mushroom bags. In the process of mushroom bag production, the traditional double-station bagging machine can only produce two bags per cycle. This relatively low production efficiency has been difficult to adapt to the needs of the modern production environment. Especially in the large-scale and high-efficiency edible fungi production process, the limitations of traditional bagging machines have become increasingly obvious, becoming a bottleneck restricting the development of the industry.

[0003] In order to meet the market demand for efficient and high-quality mushroom bags, the market has developed a new generation of three-station high-speed bagging machines for edible fungi to address the shortcomings of traditional bagging machines. This new bagging machine can produce three bags of mushrooms in one cycle, achieving a significant improvement in production efficiency. Compared with traditional two-station bagging machines, the new generation of three-station high-speed bagging machines not only increases production, but also helps reduce production costs and enhance the market competitiveness of enterprises.

[0004] However, with the improvement of the production efficiency of bagging machines, the traditional bag insertion and discharging device can no longer match it, becoming a key factor restricting the further improvement of production efficiency. Utility Model Content

[0005] 1. Technical issues to be solved

[0006] In view of the deficiencies in the prior art, the utility model provides a bag inserting and discharging device for three-station mushroom bag production equipment for edible mushroom bags.

[0007] (II) Technical solution

[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: The utility model provides a bag inserting and discharging device of a three-station bag production equipment for edible fungi bags, comprising the following components:

[0009] The bag receiving assembly includes a bag receiving lifting plate and a bag receiving lifting cylinder, which are used to receive the bagged mushroom bags;

[0010] The bag pushing assembly includes a bag pushing plate, a rotating pushing plate and a bag pushing cylinder, and is used to push the fungus bag to the bag insertion position;

[0011] The bag insertion assembly includes a bag insertion plate, a bag insertion cylinder and a bag insertion guide rail, and is used to insert the fungus bag into a designated position;

[0012] The package guide plate is used to guide the movement of the package push plate and the rotating push plate;

[0013] The bag transfer mechanism is connected to the bag insertion assembly and is used to move the bacteria bag from the bag insertion position to the next workstation.

[0014] Preferably, the package pushing assembly and the package inserting assembly are symmetrically arranged on the front and rear sides of the package receiving assembly, the package guiding plate is an L-shaped structure, and the package receiving lifting plate is fixedly installed on the output end of the package receiving lifting cylinder.

[0015] Further preferably, it also includes a frame, on which a mushroom bag conveying platform is provided, the bag guide plate is installed on the rear side of the mushroom bag conveying platform, the frame is provided with a bag transfer track, the bag insertion assembly is slidably installed on the bag transfer track through a sliding frame, the bag transfer mechanism is adapted to the bag transfer track, and the bag transfer mechanism is hinged to the sliding frame through a bag transfer connecting rod.

[0016] Again preferably, both ends of the package transfer connecting rod are respectively hinged to the output end of the package transfer mechanism and the sliding frame through an eccentric shaft.

[0017] Preferably, the package inserting guide rails are symmetrically arranged at both ends of the sliding frame, the package inserting plate is slidably mounted on the package inserting guide rails via a slider, the package inserting cylinder is fixedly mounted on the sliding frame, and the output end of the package inserting cylinder is connected to the package inserting plate.

[0018] Further preferably, the bag pushing assembly also includes a rotating bag pushing cylinder and a bag pushing guide rail, the output end of the bag pushing cylinder is connected to the bag pushing plate, the bag pushing guide rails are symmetrically arranged at both ends of the bag pushing cylinder, the bag pushing plate is slidably mounted on the bag pushing guide rails, the rotating bag pushing cylinder is slidably mounted on one of the bag pushing guide rails and is fixedly connected to one end of the bag pushing plate, the rotating push plate is hinged at one end of the push plate, and the output end of the rotating bag pushing cylinder is hinged to the rotating push plate.

[0019] Preferably again, a bag blocking rod is provided on the front side of the frame, and the bag blocking rod is symmetrically arranged with the bag guiding plate.

[0020] (III) Beneficial effects

[0021] Compared with the prior art, the utility model provides a bag inserting and discharging device of a three-station bag production equipment for edible fungi bags, which has the following beneficial effects:

[0022] Automation and efficiency improvement: Through the coordinated action of bag receiving components, bag pushing components, bag inserting components and bag transfer mechanisms, the automatic bag insertion and bag removal of fungus bags are realized, which significantly improves production efficiency and reduces the cost and error rate of manual operation;

[0023] Enhanced stability and precision: The design of the bag receiving and lifting plate, bag pushing plate, bag inserting plate and other components ensures the stability and precision of the bags during receiving, pushing, inserting and moving, thus improving product quality and production efficiency;

[0024] Improved adaptability and flexibility: The equipment has a reasonable structural design and can adapt to bags of different sizes and shapes, which improves the versatility and flexibility of the equipment. At the same time, the design of the bag transfer mechanism enables the equipment to adapt to different production environments and process requirements, further enhancing the adaptability of the equipment;

[0025] Convenient operation and improved safety: The equipment is easy to operate, which reduces the training cost and time of operators. In addition, by setting the bag blocking rod and bag guide plate, the deviation and fall of the mushroom bag during the transmission process are effectively prevented, which improves the safety of the production line;

[0026] In summary, the bag insertion and discharging device of the three-station edible fungus bag production equipment significantly improves production efficiency and product quality, while reducing production costs and safety risks through automated, precise, stable and flexible design. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0028] Figure 2 This is a front structural schematic diagram of the utility model;

[0029] Figure 3 This is a schematic diagram of the cooperation structure between the bag receiving component and the bag pushing component of the utility model;

[0030] In the figure: 1. bag receiving assembly; 2. bag pushing assembly; 3. bag inserting assembly; 4. bag receiving lifting cylinder; 5. bag receiving lifting plate; 6. bag pushing plate; 7. rotating bag pushing plate; 8. bag pushing cylinder; 9. bag pushing guide rail; 10. rotating bag pushing cylinder; 11. rack; 12. bag transfer track; 13. mushroom bag conveying platform; 14. bag guide plate; 15. bag blocking rod; 16. sliding frame; 17. bag inserting guide rail; 18. bag inserting cylinder; 19. bag inserting plate; 20. bag transfer connecting rod. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] See also Figure 1-3 The utility model provides a bag inserting and discharging device for a three-station edible mushroom bag production device, comprising the following components:

[0033] The bag receiving assembly 1 includes a bag receiving lifting plate 5 and a bag receiving lifting cylinder 4, and is used to receive the bagged mushroom bags;

[0034] The bag pushing assembly 2 includes a bag pushing plate 6, a rotating pushing plate 7 and a bag pushing cylinder 8, and is used to push the fungus bag to the bag insertion position;

[0035] The bag insertion assembly 3 includes a bag insertion plate 19, a bag insertion cylinder 18 and a bag insertion guide rail 17, and is used to insert the fungus bag into a designated position;

[0036] The package guide plate 14 is used to guide the movement of the package pushing plate 6 and the rotating pushing plate 7;

[0037] The bag transfer mechanism is connected to the bag insertion assembly 3 and is used to move the bacteria bag from the bag insertion position to the next station.

[0038] The preferred solution of the bag inserting and discharging device of the above-mentioned three-station bag production equipment for edible mushroom bags is:

[0039] The package pushing component 2 and the package inserting component 3 are symmetrically arranged:

[0040] The bag pushing component 2 and the bag inserting component 3 are symmetrically arranged on the front and rear sides of the bag receiving component 1 to ensure that the mushroom bag can be pushed and inserted stably during the transmission process. This symmetrical design helps to maintain the balance and stability of the equipment and reduce failures caused by unbalanced operation;

[0041] It improves the overall stability and production efficiency of the equipment, reduces the failure rate, simplifies the equipment structure and facilitates maintenance.

[0042] The guide plate 14 is an L-shaped structure:

[0043] The bag guide plate 14 adopts an L-shaped structure, which can effectively guide the mushroom bag to move along a predetermined path, ensuring the stability and accuracy of the mushroom bag during the transmission process;

[0044] This structural design is simple and practical, can adapt to mushroom bags of different specifications, and improve the adaptability and flexibility of the equipment.

[0045] The bag receiving lifting plate 5 is fixedly installed at the output end of the bag receiving lifting cylinder 4:

[0046] The bag receiving and lifting plate 5 is driven to move up and down by the telescopic movement of the bag receiving and lifting cylinder 4, thereby completing the receiving and releasing operation of the mushroom bag;

[0047] This design makes the process of receiving and releasing the mushroom bags smoother and more reliable, reducing the risk of damage to the mushroom bags during transportation.

[0048] Rack 11 and mushroom bag conveying platform 13:

[0049] The frame 11 serves as the supporting structure of the entire equipment, and the mushroom bag conveying platform 13 is responsible for transferring the mushroom bags from the bagging machine to the subsequent processing equipment;

[0050] This design makes the overall structure of the equipment stable, the mushroom bag transmission smooth, and improves production efficiency.

[0051] Package transfer mechanism and package transfer track 12:

[0052] The bag transfer mechanism cooperates with the bag transfer connecting rod 20 to drive the sliding frame 16 to move on the bag transfer track 12, thereby realizing the transfer and positioning of the mushroom bag. The moving mechanism in the utility model can use a motor to drive a gear rack or a motor to drive a sprocket chain or a screw drive or a cylinder to drive a connecting rod device.

[0053] This design makes the transfer process of the mushroom bags smoother and more accurate, and improves the automation level and production efficiency of the equipment.

[0054] Package pushing assembly 2 and rotary package pushing cylinder 10:

[0055] The bag pushing cylinder 8 drives the bag pushing plate 6 to move, and pushes the mushroom bag out of the bag receiving assembly 1; the rotating bag pushing cylinder 10 accurately inserts the mushroom bag into the predetermined position by rotating the pushing plate 7;

[0056] Advantages: This design makes the pushing and inserting of the mushroom bag faster and more accurate, thus improving production efficiency. At the same time, the design of the rotating push plate 7 and the bag inserting assembly 3 can adapt to mushroom bags of different specifications, thus improving the adaptability of the equipment.

[0057] The bag blocking rod 15 and the bag guiding plate 14 are symmetrically arranged:

[0058] The bag blocking rod 15 and the bag guiding plate 14 work together to ensure that the mushroom bag will not deviate from the predetermined path during the transmission process;

[0059] This design enhances the stability and accuracy of mushroom bag transmission and reduces the risk of mushroom bag damage.

[0060] The working principles of the components of the bag insertion and discharging device of the three-station edible mushroom bag production equipment are as follows:

[0061] Packing component 1:

[0062] Working principle: When the bagged mushroom bag reaches the designated position, the bag receiving lifting cylinder 4 drives the bag receiving lifting plate 5 to rise through its output end to receive the mushroom bag. Once the mushroom bag is stably placed on the bag receiving lifting plate 5, the bag receiving lifting cylinder 4 will move again to lower the bag receiving lifting plate 5 to a preset height to prepare for the subsequent bag pushing operation.

[0063] Push package component 2:

[0064] Working principle: The bag pushing cylinder 8 is started, and the rotating push plate 7 moves at the same time, pushing the bag pushing plate 6 to move forward along the bag pushing guide rail 9. When the bag pushing plate 6 contacts the bag, it pushes the bag to the preset insertion position to ensure that the insertion direction of the bag is correct. Then, the rotating bag pushing cylinder 10 moves back to its original position to make room for the next bag to enter.

[0065] Insert package component 3:

[0066] Working principle: The bag insertion cylinder 18 is started to push the bag insertion plate 19 to move forward along the bag insertion guide rail 17. The bag insertion plate 19 achieves smooth and precise movement through the sliding of the slider on the bag insertion guide rail 17. Once the bag insertion plate 19 reaches the specified position, the fungus bag is accurately inserted into the specified position, completing the bag insertion operation.

[0067] Guide plate 14:

[0068] Working principle: The bag guide plate 14 is an L-shaped structure, and its main function is to guide the movement of the bag push plate 6 and the rotating push plate 7, to ensure that the mushroom bag can move along the correct path during the pushing and rotating process, and to prevent the mushroom bag from deviating from the predetermined trajectory.

[0069] Package transfer mechanism and package insertion component 3:

[0070] Working principle: The bag transfer mechanism is hinged to the sliding frame 16 through the bag transfer connecting rod 20. When the bag transfer mechanism is started, it drives the sliding frame 16 to move along the bag transfer track 12. Since the bag insertion assembly 3 is installed on the sliding frame 16, the mushroom bag will move with the movement of the sliding frame 16, and move from the bag insertion position to the next station. The two ends of the bag transfer connecting rod 20 are hinged to the output end of the bag transfer mechanism of the moving power and the sliding frame 16 through joint bearings. This design makes the movement of the mushroom bag more stable and reduces the risk of damage caused by impact.

[0071] Rack 11 and mushroom bag conveying platform 13:

[0072] Working principle: The frame 11 serves as the supporting structure of the entire equipment, and the mushroom bag conveying platform 13 is responsible for transferring the mushroom bag from the bagging machine to the bag receiving component 1. Once the mushroom bag is received by the bag receiving component 1, the subsequent pushing, inserting and transferring operations will be carried out in sequence until the mushroom bag reaches the next station.

[0073] Bag blocking rod 15 and bag guiding plate 14:

[0074] Working principle: The bag-blocking rod 15 and the bag-guiding plate 14 are symmetrically arranged on the front side of the frame 11, and their common function is to ensure that the mushroom bag will not deviate from the predetermined path during the transmission process. When the mushroom bag moves between the bag-blocking rod 15 and the bag-guiding plate 14, they will play a limiting role to ensure that the mushroom bag can accurately reach the next station.

[0075] In summary, the bag insertion and discharging device of the three-station edible mushroom bag production equipment realizes the automated production process from receiving, pushing, inserting to moving the bags through the coordinated work of the bag receiving component 1, the bag pushing component 2, the bag inserting component 3 and the bag transfer mechanism. This process not only improves production efficiency, but also ensures the transmission quality and stability of the bags. At the same time, the design of the frame 11, the bag conveying platform 13, the bag blocking rod 15 and the bag guide plate 14 and other components also further enhances the stability and adaptability of the equipment.

[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bag inserting and discharging device for a three-station edible fungus bag production equipment, characterized in that: Includes the following components: The bag receiving assembly (1) comprises a bag receiving lifting plate (5) and a bag receiving lifting cylinder (4), and is used to receive the bagged mushroom bags; The bag pushing assembly (2) comprises a bag pushing plate (6), a rotating pushing plate (7) and a bag pushing cylinder (8), and is used to push the fungus bag to the bag insertion position; The bag insertion assembly (3) comprises a bag insertion plate (19), a bag insertion cylinder (18) and a bag insertion guide rail (17), and is used to insert the fungus bag into a designated position; A package guide plate (14) for guiding the movement of the package push plate (6) and the rotating push plate (7); The bag transfer mechanism is connected to the bag insertion assembly (3) and is used to move the bacteria bag from the bag insertion position to the next workstation.

2. The bag inserting and discharging device of the three-station bag production equipment for edible fungi bags according to claim 1 is characterized in that: The package pushing assembly (2) and the package inserting assembly (3) are symmetrically arranged on the front and rear sides of the package receiving assembly (1); the package guiding plate (14) is an L-shaped structure; and the package receiving lifting plate (5) is fixedly mounted on the output end of the package receiving lifting cylinder (4).

3. The bag inserting and discharging device of the three-station bag production equipment for edible fungi according to claim 2 is characterized in that: The invention also comprises a frame (11), wherein a mushroom bag conveying platform (13) is arranged on the frame (11), the bag guide plate (14) is installed on the rear side of the mushroom bag conveying platform (13), the frame (11) is provided with a bag transfer track (12), the bag insertion assembly (3) is slidably installed on the bag transfer track (12) via a sliding frame (16), the bag transfer mechanism is adapted to the bag transfer track (12), and the bag transfer mechanism is hinged to the sliding frame (16) via a bag transfer connecting rod (20).

4. The bag inserting and discharging device of the three-station bag production equipment for edible fungi bags according to claim 3 is characterized in that: The two ends of the package transfer connecting rod (20) are respectively hinged to the output end of the package transfer mechanism and the sliding frame (16) through an eccentric shaft.

5. The bag inserting and discharging device of the three-station bag production equipment for edible fungi according to claim 4 is characterized in that: The package insertion guide rails (17) are symmetrically arranged at two ends of the sliding frame (16); the package insertion plate (19) is slidably mounted on the package insertion guide rails (17) via a slider; the package insertion cylinder (18) is fixedly mounted on the sliding frame (16); and the output end of the package insertion cylinder (18) is connected to the package insertion plate (19).

6. The bag inserting and discharging device of the three-station bag production equipment for edible fungi according to claim 5, characterized in that: The bag pushing assembly (2) further comprises a rotating bag pushing cylinder (10) and a bag pushing guide rail (9); the output end of the bag pushing cylinder (8) is connected to the bag pushing plate (6); the bag pushing guide rails (9) are symmetrically arranged at both ends of the bag pushing cylinder (8); the bag pushing plate (6) is slidably mounted on the bag pushing guide rails (9); the rotating bag pushing cylinder (10) is slidably mounted on one of the bag pushing guide rails (9) and is fixedly connected to one end of the bag pushing plate (6); the rotating push plate (7) is hinged to one end of the bag pushing plate (6); and the output end of the rotating bag pushing cylinder (10) is hinged to the rotating push plate (7).

7. The bag inserting and discharging device of the three-station bag production equipment for edible fungi according to claim 6 is characterized in that: A bag blocking rod (15) is arranged on the front side of the frame (11), and the bag blocking rod (15) and the bag guiding plate (14) are arranged symmetrically.

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