Device for treating spot welding gas
By designing a device for spot welding machines, including a scrubber, a suction mechanism and a purification mechanism, the problem that traditional spot welding machines cannot handle smoke and dust gas is solved, and the adsorption and purification of flue gas is realized, and the air quality of the working environment is improved.
Patent Information
- Application Number
- CN202421207657.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-05-29
AI Technical Summary
Traditional spot welding machines lack the function of treating smoke and dust gas generated during welding, resulting in direct gas emissions, polluting the working environment and posing a threat to personnel's health.
A device is designed including a scrubber, a suction mechanism and a purification mechanism. A water source is injected into the scrubbing box. The suction mechanism sucks the flue gas into the scrubbing box through the suction fan and the gas pipe. The purification mechanism uses the folded activated carbon plate to further purify the gas.
Effectively adsorb and purify the flue gas generated by spot welding, prevent it from leaking, significantly improve the air quality of the working environment, and protect workers' health.
Smart Images

Figure CN222608320U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spot welding, in particular to a device for processing spot welding gas. Background Art
[0002] A spot welder is a mechanical device that utilizes the principle of double-sided, double-point overcurrent welding. During operation, two electrodes pressurize the workpiece, creating a certain contact resistance between the two metal layers under the pressure of the two electrodes. When the welding current flows from one electrode to the other, a thermal bond is formed at the two contact resistance points. The welding current also flows instantaneously from the other electrode along the two workpieces to this electrode, forming a loop without damaging the internal structure of the welded workpieces. Spot welders are categorized by application into universal (general-purpose) and specialized types; by the number of welds simultaneously, into single-point, dual-point, and multi-point types; and by the conduction method, into single-sided and double-sided types. The direction of movement of the active electrode (usually the upper electrode) can be vertical (linear) or circular. The power supply method includes industrial frequency welders (using a 50 Hz AC power source), pulse welders (such as DC pulse welders and energy storage welders), and variable frequency welders (such as low-frequency welders). Spot welders are often used in workpiece processing. During the use of spot welding machines, a large amount of harmful gases will be generated. When directly discharged, it will affect the working environment of personnel and have an impact on their physical health.
[0003] However, traditional spot welding machines lack the function of treating the smoke and dust gases generated during welding, and are not convenient for absorbing and purifying the smoke and dust gases. The gases are directly discharged into the working environment or into the external air, which will cause pollution. In particular, after inhalation, workers will suffer great harm to their bodies.
[0004] Therefore, it is necessary to invent a device for processing spot welding gas to solve the above problems. Utility Model Content
[0005] The purpose of the present utility model is to provide a device for treating spot welding gas, so as to solve the problem proposed in the above-mentioned background technology that the smoke gas generated during welding lacks the function of treating the smoke gas, is inconvenient to absorb and purify the smoke gas, and the gas is directly discharged into the working environment or into the external air, which will cause pollution. In particular, after inhalation, it will cause great harm to the body of the workers.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for treating spot welding gas, comprising a base, an air washing box is fixedly installed on one side of the top surface of the base, a spot welding machine body is fixedly provided on the top surface of the air washing box, a transparent protective cover is fixedly installed on the surface of the spot welding machine body, a suction fan is fixedly installed on one side of the transparent protective cover, an air suction mechanism is fixedly installed on one side of the suction fan, a transparent cover is hinged to the edge of one side of the transparent protective cover by a hinge, an exhaust duct is fixedly installed on the back of the air washing box, and a purification mechanism is fixedly installed inside the exhaust duct.
[0007] Preferably, the air suction mechanism includes an air suction hood fixedly mounted on one side of the suction fan, an air supply pipe fixedly arranged on one side of the air suction hood, one end of the air supply pipe fixedly arranged inside the air washing box, the air suction hood absorbs the fume generated by spot welding and transports it to the air washing box through the air supply pipe.
[0008] Preferably, the purification mechanism includes a fixed frame fixedly installed inside the exhaust passage, and a folded activated carbon plate is fixedly provided inside the fixed frame, and the folded activated carbon plate further purifies impurities in the flue gas.
[0009] Preferably, a handle is fixedly mounted on one side of the transparent cover, and a non-slip sleeve is sleeved on the surface of the handle, which prevents the handle from slipping, making it easier to open and close the transparent cover.
[0010] Preferably, a drain pipe is fixedly installed at the bottom of the surface of the air washing box, a valve is fixedly installed on the surface of the drain pipe, a scale line is engraved in the middle of the surface of the air washing box, and the valve is used to control the opening and closing of the drain pipe.
[0011] Preferably, a water injection pipe is fixedly provided on the top of the surface of the air washing box, and a plug is movably provided at one end of the water injection pipe, and the plug is used to open and close the water injection pipe.
[0012] Preferably, universal wheels are fixedly mounted on all four sides of the bottom surface of the base, and brake pads for braking are fixedly mounted inside the universal wheels, and the brake pads are used to brake the universal wheels.
[0013] The technical effects and advantages of this utility model are:
[0014] 1. Through the setting of transparent protective cover, transparent cover and suction mechanism, during spot welding, water is injected into the air washing box, and the workpiece is placed in the transparent protective cover. The transparent protective cover and transparent cover seal the welding position of the spot welding machine body to prevent the welding fume from leaking. Turn on the suction fan and transport the fume to the air washing box through the suction cover and gas pipe, thereby achieving the effect of adsorbing and washing the fume generated by spot welding.
[0015] 2. Through the setting of the purification mechanism, the purification mechanism is installed in the exhaust channel. When the gas passes through the exhaust channel, the folded activated carbon plate further purifies the gas, and the contact area between the folded activated carbon plate and the gas is large, which improves the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 The utility model is a schematic diagram of the overall structure of a device for treating spot welding gas.
[0018] Figure 2 The utility model is a schematic diagram of the structure of the suction mechanism of the device for treating spot welding gas.
[0019] Figure 3 The utility model is a schematic diagram of the purification mechanism structure of a device for treating spot welding gas.
[0020] Figure 4 The utility model is a schematic diagram of the structure of a gas washing box for treating spot welding gas.
[0021] In the figure: 1. Base; 2. Air washing box; 3. Spot welding machine body; 4. Transparent protective cover; 5. Suction fan; 6. Suction mechanism; 601. Suction hood; 602. Air supply pipe; 7. Transparent cover; 8. Universal wheel; 9. Exhaust channel; 10. Purification mechanism; 1001. Fixed frame; 1002. Folding activated carbon plate; 11. Handle; 12. Drain pipe. DETAILED DESCRIPTION
[0022] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0023] The utility model provides Figure 1-4The device shown is for treating spot welding gas, comprising a base 1, a scrubber box 2 is fixedly mounted on one side of the top surface of the base 1, a spot welding machine body 3 is fixedly mounted on the top surface of the scrubber box 2, a transparent protective cover 4 is fixedly mounted on the surface of the spot welding machine body 3, a suction fan 5 is fixedly mounted on one side of the transparent protective cover 4, and a suction mechanism 6 is fixedly mounted on one side of the suction fan 5. Through the arrangement of the transparent protective cover 4, the transparent cover plate 7 and the suction mechanism 6, during spot welding, water is injected into the scrubber box 2, the workpiece is placed in the transparent protective cover 4, the transparent protective cover 4 and the transparent cover plate 7 seal the welding position of the spot welding machine body 3 to prevent leakage of welding fume. Turn on the suction fan 5 and transport the flue gas to the air washing box 2 through the suction hood 601 and the air pipe 602, thereby achieving the effect of adsorbing and washing the flue gas generated by spot welding. The edge of one side of the transparent protective cover 4 is hinged with a transparent cover plate 7 through a hinge. An exhaust channel 9 is fixedly installed on the back of the air washing box 2, and a purification mechanism 10 is fixedly installed inside the exhaust channel 9. Through the setting of the purification mechanism 10, the purification mechanism 10 is installed in the exhaust channel 9. When the gas passes through the exhaust channel 9, the folded activated carbon plate 1002 further purifies the gas, and the contact area between the folded activated carbon plate 1002 and the gas is large, which improves the processing efficiency.
[0024] The suction mechanism 6 includes an suction hood 601 fixedly mounted on one side of the suction fan 5, and an air supply pipe 602 is fixedly provided on one side of the suction hood 601, and one end of the air supply pipe 602 is fixedly provided inside the air washing box 2. Through the setting of the suction mechanism 6, through the setting of the transparent protective cover 4, the transparent cover plate 7 and the suction mechanism 6, during spot welding, water is injected into the air washing box 2, and the workpiece is placed in the transparent protective cover 4. The transparent protective cover 4 and the transparent cover plate 7 seal the welding position of the spot welding machine body 3 to prevent the welding fume from leaking. The suction fan 5 is turned on, and the fume is transported to the air washing box 2 through the suction hood 601 and the air supply pipe 602, thereby achieving the effect of adsorbing and washing the fume generated by spot welding.
[0025] The purification mechanism 10 includes a fixed frame 1001 fixedly installed inside the exhaust channel 9, and a folded activated carbon plate 1002 is fixedly set inside the fixed frame 1001. Through the setting of the purification mechanism 10, the purification mechanism 10 is installed in the exhaust channel 9. When the gas passes through the exhaust channel 9, the folded activated carbon plate 1002 further purifies the gas, and the contact area between the folded activated carbon plate 1002 and the gas is large, which improves the processing efficiency.
[0026] A handle 11 is fixedly installed on one side of the transparent cover 7. The surface of the handle 11 is sleeved with an anti-slip sleeve. The transparent cover 7 is opened and closed for people to take workpieces. The setting of the handle 11 plays the role of opening and closing the transparent cover 7.
[0027] A drain pipe 12 is fixedly installed at the bottom of the surface of the air washing box 2, and a valve is fixedly installed on the surface of the drain pipe 12. A scale line is engraved in the middle of the surface of the air washing box 2. Through the setting of the drain pipe 12, the water source inside the air washing box 2 is discharged, and the valve is used to control the opening and closing of the drain pipe 12.
[0028] A water injection pipe is fixedly provided on the top of the surface of the air washing box 2, and a plug is movably provided at one end of the water injection pipe. Through the setting of the water injection pipe, water is injected into the interior of the air washing box 2, and the plug facilitates the opening and closing of the water injection pipe.
[0029] Universal wheels 8 are fixedly installed around the bottom surface of the base 1, and brake pads are fixedly installed inside the universal wheels 8 for braking. The setting of the universal wheels 8 facilitates the movement of the base 1, and the brake pads brake the universal wheels 8.
[0030] Working principle: During spot welding, water is injected into the air washing box 2, and the workpiece is placed in the transparent protective cover 4. The transparent protective cover 4 and the transparent cover plate 7 seal the welding position of the spot welding machine body 3 to prevent the welding fume from leaking. The suction fan 5 is turned on, and the fume is transported to the air washing box 2 through the suction hood 601 and the gas pipe 602. The fume generated by spot welding is adsorbed and washed. The purification mechanism 10 is installed in the exhaust channel 9. When the gas passes through the exhaust channel 9, the folded activated carbon plate 1002 further purifies the gas, and the contact area between the folded activated carbon plate 1002 and the gas is large, which improves the processing efficiency.
[0031] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A device for treating spot welding gas, comprising a base (1), characterized in that: An air washing box (2) is fixedly mounted on one side of the top surface of the base (1); a spot welding machine body (3) is fixedly arranged on the top surface of the air washing box (2); a transparent protective cover (4) is fixedly mounted on the surface of the spot welding machine body (3); a suction fan (5) is fixedly mounted on one side of the transparent protective cover (4); an air suction mechanism (6) is fixedly mounted on one side of the suction fan (5); a transparent cover plate (7) is hingedly connected to the edge of one side of the transparent protective cover (4); an exhaust passage (9) is fixedly mounted on the back side of the air washing box (2); a purification mechanism (10) is fixedly mounted inside the exhaust passage (9).
2. A device for treating spot welding gas according to claim 1, characterized in that: The air suction mechanism (6) comprises an air suction hood (601) fixedly mounted on one side of the suction fan (5), an air supply pipe (602) fixedly arranged on one side of the air suction hood (601), and one end of the air supply pipe (602) fixedly arranged inside the air washing box (2).
3. The device for treating spot welding gas according to claim 1, characterized in that: The purification mechanism (10) comprises a fixed frame (1001) fixedly installed inside the exhaust passage (9), and a folded activated carbon plate (1002) is fixedly arranged inside the fixed frame (1001).
4. The device for treating spot welding gas according to claim 1, characterized in that: A handle (11) is fixedly mounted on one side of the transparent cover plate (7), and a non-slip sleeve is sleeved on the surface of the handle (11).
5. The device for treating spot welding gas according to claim 1, characterized in that: A drain pipe (12) is fixedly mounted on the bottom of the surface of the air washing box (2), a valve is fixedly mounted on the surface of the drain pipe (12), and a scale line is engraved in the middle of the surface of the air washing box (2).
6. The device for treating spot welding gas according to claim 1, characterized in that: A water injection pipe is fixedly arranged on the top of the surface of the air washing box (2), and a plug is movably arranged on one end of the water injection pipe.
7. The device for treating spot welding gas according to claim 1, characterized in that: Universal wheels (8) are fixedly mounted on all four sides of the bottom surface of the base (1), and brake pads for braking are fixedly mounted inside the universal wheels (8).