PP plastic and stainless steel bonding and shaping equipment

By designing a bonding shaping device for PP plastic and stainless steel materials, the vacuum suction cup and heating assembly are used to make PP plastic reach a molten state, and the bonding strength is enhanced by press-fit assembly, the problem of inefficiency of traditional bonding methods is solved, and efficient and stable bonding effect is achieved.

CN222610468UActive Publication Date: 2025-03-14TIANJIN RUIFENG RUBBER PLASTIC PROD CO LTD
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Patent Information

Application Number
CN202420548414.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-21
Publication Date
2025-03-14
Estimated Expiration
2034-03-21

AI Technical Summary

Technical Problem

The prior art is difficult to effectively bond PP plastics and stainless steel materials because the surface properties of the two materials are different, and the traditional bonding method is inefficient and prone to damage the surface of the material.

Method used

A PP plastic bonding and stainless steel shaping device is designed. The PP plastic is adsorbed through a vacuum suction cup and heated on the positioning groove to make it reach a molten state. Then it is in close contact with the stainless steel material to complete the bonding process, and the bonding strength is enhanced by pressing components.

Benefits of technology

It realizes efficient bonding between PP plastic and stainless steel material, with simple overall operation and efficient bonding work, improving production efficiency and ensuring the stability of bonding quality.

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Abstract

The utility model discloses PP plastic and stainless steel bonding and shaping equipment which comprises a base, the top of the base is fixedly connected with two supporting columns, the tops of the supporting columns are jointly and fixedly connected with a supporting plate of a T-shaped structure, and the bottom of the supporting plate is fixedly connected with a first electric push rod. The bottom of a piston rod of the first electric push rod is fixedly connected with a vacuum chuck for adsorbing PP plastic; a positioning groove used for positioning stainless steel is formed in the top of the base and located below the vacuum suction cup. A heating assembly used for heating the PP material is arranged at the top of the base and located between the positioning groove and the vacuum suction cup. The heating assembly comprises a heating plate capable of horizontally moving between the positioning groove and the vacuum suction cup. By means of the structure, PP plastic is positioned above the stainless steel material through the vacuum suction cup, the heating assembly can heat the PP plastic to be in a molten state and make close contact with the stainless steel material to complete bonding work, overall operation is simple, bonding work is efficient, production efficiency can be improved, and practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of PP plastic and stainless steel bonding shaping equipment, in particular to PP plastic and stainless steel bonding shaping equipment. Background Art

[0002] Polypropylene, abbreviated as PP, is a polymer formed by the addition polymerization of propylene. It is a thermoplastic synthetic resin with excellent performance. It is a colorless, translucent thermoplastic lightweight general-purpose plastic with chemical resistance, heat resistance, electrical insulation, high-strength mechanical properties and good high-wear resistance processing properties. It is widely used in the production of clothing, blankets and other fiber products, medical equipment, automobiles, bicycles, parts, conveying pipelines, chemical containers, etc., and is also used in food and drug packaging.

[0003] In modern industry and manufacturing, the combination of stainless steel and PP materials is widely used. However, the bonding of these two materials has always been a difficult problem because of their different surface properties. Traditional bonding methods such as welding and screw fixing are not only inefficient but also easy to damage the surface of the materials. Therefore, those skilled in the art provide a PP plastic and stainless steel bonding shaping device to solve the problems raised in the above background technology. Utility Model Content

[0004] The utility model aims to provide PP plastic and stainless steel bonding shaping equipment, which can position the PP plastic to be bonded above the positioning groove by suction of the vacuum suction cup, put the stainless steel material to be bonded inside the positioning groove, heat the PP plastic under the action of the provided heating component to make it reach a molten state that is easy to bond, and complete the bonding process by moving the PP plastic downward to make it in close contact with the stainless steel material. The overall operation is simple, the bonding work is efficient, and it is beneficial to improve production efficiency and has strong practicality.

[0005] To achieve the above-mentioned purpose, a PP plastic and stainless steel bonding and shaping device is provided, comprising a base, two support columns are fixedly connected to the top of the base, a T-shaped support plate is fixedly connected to the top of the support columns, a first electric push rod is fixedly connected to the bottom of the support plate, and a vacuum suction cup for adsorbing PP plastic is fixedly connected to the bottom of the piston rod of the first electric push rod;

[0006] A positioning groove for positioning the stainless steel is provided on the top of the base and below the vacuum suction cup;

[0007] A heating component for heating the PP material is arranged on the top of the base and between the positioning groove and the vacuum suction cup. The heating component comprises a heating plate which can move horizontally between the positioning groove and the vacuum suction cup.

[0008] According to the PP plastic and stainless steel bonding and shaping equipment, four fixed plates are equidistantly and symmetrically fixedly connected to the top of the base, a guide rod is fixedly connected between every two adjacent fixed plates, the heating assembly also includes a movable plate, two mounting plates and two third electric push rods, the movable plate is slidably connected to the two guide rods, the heating plate is fixedly connected to the top of the movable plate, the mounting plates are respectively fixedly connected between every two corresponding fixed plates and are both located below the guide rods, the two third electric push rods are both fixedly connected to the tops of the corresponding mounting plates, and the piston rods of the two third electric push rods are both fixedly connected to the side of the movable plate close to the support column.

[0009] According to the PP plastic and stainless steel bonding and shaping equipment, a pressing assembly is arranged at the bottom of the movable plate, and the pressing assembly includes two second electric push rods symmetrically fixedly connected to the top of the movable plate and a pressure plate arranged at the bottom of the movable plate, and the bottoms of the two second electric push rod piston rods both penetrate the movable plate and are fixedly connected to the top of the pressure plate.

[0010] According to the PP plastic and stainless steel bonding and shaping equipment, four positioning blocks are symmetrically and equidistantly fixedly connected to the bottom of the vacuum suction cup.

[0011] According to the PP plastic and stainless steel bonding and shaping equipment, the first electric push rod, the second electric push rod and the third electric push rod are all electrically connected to the external control equipment.

[0012] According to the PP plastic and stainless steel bonding and shaping equipment, the length of the pressing plate is less than the distance between the two mounting plates.

[0013] The utility model has the following beneficial effects:

[0014] 1. Compared with the prior art, the PP plastic and stainless steel bonding shaping equipment has the following advantages: the PP plastic to be bonded is positioned above the positioning groove by suction through a vacuum suction cup, and the stainless steel material to be bonded is placed inside the positioning groove. The PP plastic can be heated by the provided heating component to reach a molten state that is easy to bond. The PP plastic moves downward to make it in close contact with the stainless steel material to complete the bonding process. The overall operation is simple, the bonding work is efficient, it is beneficial to improve production efficiency, and it is highly practical.

[0015] 2. Compared with the prior art, the PP plastic and stainless steel bonding shaping equipment can make the PP plastic more firmly bonded to the stainless steel material by setting a pressing component to apply pressure to the PP plastic, thereby ensuring the stability of the bonding quality.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0018] Figure 1 This is a schematic diagram of the overall structure of the PP plastic and stainless steel bonding and shaping equipment of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the upper part of the utility model of the PP plastic and stainless steel bonding and shaping equipment;

[0020] Figure 3 This is a schematic diagram of the structure of the base, heating component and pressing component of the PP plastic and stainless steel bonding and shaping equipment of the utility model;

[0021] Figure 4 It is a partial structural schematic diagram of the base and heating component of the utility model PP plastic and stainless steel bonding shaping equipment;

[0022] Figure 5 It is a structural schematic diagram of the pressing components of the PP plastic and stainless steel bonding and shaping equipment of the utility model.

[0023] Legend:

[0024] 1. Base; 2. Support column; 3. Support plate; 4. First electric push rod; 5. Vacuum suction cup; 6. Positioning groove; 7. Fixed plate; 8. Guide rod; 9. Movable plate; 10. Heating plate; 11. Second electric push rod; 12. Press plate; 13. Mounting plate; 14. Third electric push rod; 15. Positioning block. DETAILED DESCRIPTION

[0025] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0026] Reference Figure 1 and Figure 2The utility model embodiment of the PP plastic and stainless steel bonding and shaping equipment includes a base 1, the top of the base 1 is firmly connected to two support columns 2, the tops of the two support columns 2 are commonly connected to a T-shaped support plate 3, the bottom of the support plate 3 is fixedly installed with a first electric push rod 4, and the bottom of the piston rod of the first electric push rod 4 is connected to a vacuum suction cup 5 for adsorbing PP plastic; at the top of the base 1, directly below the vacuum suction cup 5, a positioning groove 6 is provided for positioning the stainless steel material; at the top of the base 1, between the positioning groove 6 and the vacuum suction cup 5, a heating component is also provided for heating the PP material, and the heating component includes a heating The hot plate 10 can move horizontally between the positioning groove 6 and the vacuum suction cup 5. Specifically, the PP plastic to be bonded is positioned above the positioning groove 6 by the vacuum suction cup 5, and the stainless steel material to be bonded is placed inside the positioning groove 6. The heating plate 10 of the heating component can be moved to the bottom of the PP plastic to be bonded to heat the PP plastic to a molten state. The first electric push rod 4 drives the vacuum suction cup 5 and the PP plastic thereon to move downward, so that the PP plastic is in close contact with the stainless steel material to complete the bonding process. The overall operation is simple, the bonding work is efficient, it is beneficial to improve production efficiency, and it is highly practical.

[0027] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 Four fixed plates 7 are symmetrically and equidistantly fixedly connected to the top of the base 1. A guide rod 8 is fixedly connected between every two adjacent fixed plates 7. The heating assembly also includes a movable plate 9, two mounting plates 13 and two third electric push rods 14. The movable plate 9 and the two guide rods 8 are slidably connected to ensure that the movable plate 9 can move smoothly on the guide rods 8 and ensure the stability of its movement. The heating plate 10 is fixedly connected to the top of the movable plate 9. The mounting plates 13 are respectively fixedly connected between every two corresponding fixed plates 7 and are located below the guide rods 8. The two third electric push rods 14 are fixedly connected to the top of the corresponding mounting plates 13. The piston rods of the two third electric push rods 14 are fixedly connected to the side of the movable plate 9 close to the support column 2, ensuring that the third electric push rods 14 can push the movable plate 9 to move. Specifically, when the piston rod of the third electric push rod 14 is retracted, the movable plate 9 can be driven to move to the bottom of the PP plastic to be heated. The PP plastic can be heated by controlling the operation of the heating plate 10 to reach a molten state that is easy to bond. After the heating is completed, the third electric push rod 14 operates to push the movable plate 9 to move to the side away from the positioning groove 6 and is located on the side of the positioning groove 6, which is beneficial to the subsequent downward movement of the PP plastic and the bonding work with the stainless steel material. It is simple and convenient to use.

[0028] Reference Figure 1 , Figure 3 and Figure 5A pressing assembly is installed at the bottom of the movable plate 9, and the pressing assembly consists of two second electric push rods 11 and a pressing plate 12. The two second electric push rods 11 are fixedly connected to the top of the movable plate 9 in a symmetrical manner, and the pressing plate 12 is arranged at the bottom of the movable plate 9. The bottoms of the piston rods of the two second electric push rods 11 both penetrate the movable plate 9 and are fixedly connected to the top of the pressing plate 12. Specifically, after the heated PP plastic is bonded to the stainless steel material, the movable plate 9 is pushed to move above the PP plastic under the action of the third electric push rod 14. The second electric push rod 11 runs to push the pressing plate 12 to move downward to press the PP plastic, which can make the PP plastic more firmly bonded to the stainless steel material and ensure the stability of the bonding quality.

[0029] Reference Figure 2 The bottom of the vacuum suction cup 5 is symmetrically and equidistantly fixedly connected with four positioning blocks 15, under the action of the positioning blocks 15, the PP material to be bonded can be positioned to ensure the accuracy of the bonding position with the stainless steel material.

[0030] The first electric push rod 4 , the second electric push rod 11 and the third electric push rod 14 are all electrically connected to an external control device to facilitate controlling the operating states of the first electric push rod 4 , the second electric push rod 11 and the third electric push rod 14 .

[0031] The length of the pressing plate 12 is smaller than the distance between the two mounting plates 13 , ensuring that the pressing plate 12 can smoothly move between the two mounting plates 13 during operation.

[0032] Working principle: The PP plastic to be bonded is positioned above the positioning groove 6 by the vacuum suction cup 5, and the stainless steel material to be bonded is placed inside the positioning groove 6. The piston rod of the third electric push rod 14 is retracted to drive the movable plate 9 to move to the bottom of the PP plastic to be heated. The heating plate 10 is controlled to heat the PP plastic to make it reach a molten state that is easy to bond. After the heating is completed, the third electric push rod 14 is operated to push the movable plate 9 to move to the side away from the positioning groove 6 and to the side of the positioning groove 6. The first electric push rod 4 is operated to drive the vacuum suction cup 5 and the PP plastic thereon to move downward, so that the PP plastic is in close contact with the stainless steel material to complete the bonding process.

[0033] After bonding, the third electric push rod 14 pushes the movable plate 9 to move above the PP plastic, and the second electric push rod 11 pushes the pressing plate 12 to move downward to press the PP plastic, so that the PP plastic can be more firmly bonded to the stainless steel material, ensuring the stability of the bonding quality.

[0034] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.

Claims

1. PP plastic and stainless steel bonding shaping equipment, characterized by: The invention comprises a base (1), wherein two support columns (2) are fixedly connected to the top of the base (1), a T-shaped support plate (3) is fixedly connected to the top of the support columns (2), a first electric push rod (4) is fixedly connected to the bottom of the support plate (3), and a vacuum suction cup (5) for adsorbing PP plastic is fixedly connected to the bottom of the piston rod of the first electric push rod (4); A positioning groove (6) for positioning the stainless steel is provided on the top of the base (1) and below the vacuum suction cup (5); A heating component for heating the PP material is provided at the top of the base (1) and between the positioning groove (6) and the vacuum suction cup (5), and the heating component comprises a heating plate (10) that can move horizontally between the positioning groove (6) and the vacuum suction cup (5).

2. The PP plastic and stainless steel bonding and shaping equipment according to claim 1 is characterized in that: Four fixed plates (7) are equidistantly and symmetrically fixedly connected to the top of the base (1), and a guide rod (8) is fixedly connected between every two adjacent fixed plates (7). The heating assembly also includes a movable plate (9), two mounting plates (13) and two third electric push rods (14). The movable plate (9) is slidably connected to the two guide rods (8). The heating plate (10) is fixedly connected to the top of the movable plate (9). The mounting plates (13) are respectively fixedly connected between every two corresponding fixed plates (7) and are both located below the guide rods (8). The two third electric push rods (14) are both fixedly connected to the top of the corresponding mounting plates (13), and the piston rods of the two third electric push rods (14) are both fixedly connected to the side of the movable plate (9) close to the support column (2).

3. The PP plastic and stainless steel bonding shaping equipment according to claim 2 is characterized in that: A pressing assembly is provided at the bottom of the movable plate (9), and the pressing assembly comprises two second electric push rods (11) symmetrically fixedly connected to the top of the movable plate (9) and a pressing plate (12) provided at the bottom of the movable plate (9), and the bottoms of the piston rods of the two second electric push rods (11) both penetrate the movable plate (9) and are fixedly connected to the top of the pressing plate (12).

4. The PP plastic and stainless steel bonding and shaping equipment according to claim 3 is characterized in that: Four positioning blocks (15) are equidistantly and symmetrically fixedly connected to the bottom of the vacuum suction cup (5).

5. The PP plastic and stainless steel bonding and shaping equipment according to claim 4 is characterized in that: The first electric push rod (4), the second electric push rod (11) and the third electric push rod (14) are all electrically connected to external control equipment.

6. The PP plastic and stainless steel bonding and shaping equipment according to claim 5 is characterized in that: The length of the pressing plate (12) is smaller than the distance between the two mounting plates (13).