Aluminum alloy ingot thickness detection device

Abstract

The utility model relates to the technical field of aluminum alloy ingot thickness detection devices, in particular to an aluminum alloy ingot thickness detection device which comprises a feeding mechanism, a conveying mechanism and a detection mechanism. The detection mechanism is arranged in the middle of the conveying mechanism, and the feeding mechanism is arranged on one side of the starting end. The feeding mechanism comprises a feeding roller frame, an automatic material distributing assembly, a tray lifting assembly and a carrying robot. The tray lifting assembly is slidably connected to the front end of the automatic distributing assembly, and a carrying robot is arranged on the side face. A feeding roller frame is arranged at the rear end of the automatic material distributing assembly. The conveying mechanism comprises a rack, a to-be-detected conveying line arranged on the upper side of the rack and an empty tray conveying line arranged on the lower side of the rack, and a detection mechanism is arranged in the middle of the to-be-detected conveying line. The device can perform automatic feeding and detection, the detection efficiency is improved, and the labor cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy ingot thickness detection devices, in particular to an aluminum alloy ingot thickness detection device. Background Art

[0002] The thickness of aluminum alloy ingots is one of the important indicators of their quality. Through thickness detection, it can be ensured that the thickness of aluminum alloy ingots meets the predetermined standards and requirements, thereby ensuring the quality of the product. The thickness of aluminum ingots directly affects the size of the cross section of the aluminum ingot. Generally speaking, the thicker the aluminum ingot, the larger the cross-sectional size. Therefore, thickness detection of aluminum alloy ingots can ensure that the cross-sectional size of the aluminum ingots meets the standard requirements. The thickness variation of aluminum alloy ingots may affect their physical, mechanical and chemical properties. For example, uneven thickness may lead to local stress concentration, affecting the strength and toughness of the material. Therefore, through thickness detection, the performance of aluminum alloy ingots can be ensured to be stable and reliable.

[0003] The purpose of thickness testing of aluminum alloy ingots is to ensure product quality, meet industry standards, optimize cross-sectional dimensions and testing accuracy, and ensure stable and reliable material performance. This is an indispensable part of the production and processing of aluminum alloy ingots.

[0004] The current workshop's aluminum alloy ingot thickness detection is not smart enough in terms of feeding and empty pallet recycling. It is impossible to perform integrated feeding detection and requires manual assistance, which has high labor costs and inefficient detection process. Utility Model Content

[0005] In order to overcome the existing deficiencies, the utility model provides a device for detecting the thickness of an aluminum alloy ingot.

[0006] The technical solution adopted by the utility model to solve its technical problems is: an aluminum alloy ingot thickness detection device, comprising a feeding mechanism, a conveying mechanism and a detection mechanism; a detection mechanism is arranged in the middle of the conveying mechanism, and a feeding mechanism is arranged on one side of the starting end; the feeding mechanism comprises a feeding roller frame, an automatic material dividing assembly, a pallet lifting assembly and a handling robot; the pallet lifting assembly is slidably connected to the front end of the automatic material dividing assembly, and a handling robot is arranged on the side; a feeding roller frame is arranged at the rear end of the automatic material dividing assembly; the conveying mechanism comprises a frame, and a conveying line to be detected arranged on the upper side of the frame and an empty pallet conveying line arranged on the lower side of the frame, and a detection mechanism is arranged in the middle of the conveying line to be detected.

[0007] According to another embodiment of the utility model, it further includes that the detection mechanism includes a contact switch, a displacement sensor and a push rod; the contact switch is provided with three groups, which are respectively slidably connected to two groups of positioning rods through connecting plates; the two groups of positioning rods are respectively fixed on both sides of the transmission line to be detected; the displacement sensor is provided with four groups, each group is fixed by a clamping block, the clamping block is slidably connected to the pressure plate, the pressure plate is connected to the output rod of the detection cylinder through a bracket, the detection cylinder is fixed on the detection cylinder mounting plate, and guide rods are passed through the four corners of the pressure plate, the upper end of the guide rod is fixed on the detection cylinder mounting plate, and the lower end is fixed on the push plate cylinder mounting plate; the push plate cylinder is fixed to the bottom of the push plate cylinder mounting plate and connected to the push plate through the output shaft; a plurality of push rods are provided on the push plate.

[0008] According to another embodiment of the utility model, it further includes that each group of the positioning rods is provided with three groups of locking box-type sliders with handles, and a group of connecting plates are fixed at the bottom of every two groups of symmetrical sliders, and a three-axis cylinder is installed in the middle of each group of connecting plates; the output shaft of the three-axis cylinder is connected to the contact switch.

[0009] According to another embodiment of the utility model, it further includes: four groups of waist-shaped holes are provided in the middle of the pressure plate to facilitate the sliding of the clamping blocks; the middle of each group of the clamping blocks is slidably connected to a group of guide rails, and the displacement sensor is clamped at the bottom; the tops of every two groups of symmetrical clamping blocks are connected to a screw rod through a fixed block; the guide rail is fixed to the bottom of the pressure plate; the two ends of the screw rod are rotatably connected through a screw rod support seat, and a rotating handle is provided on the top of one end.

[0010] According to another embodiment of the utility model, it further includes that guide plates are provided on both sides of the conveying line to be detected, and a material guide trough is provided at the end.

[0011] According to another embodiment of the utility model, the automatic material dividing assembly includes a feeding rack, a pushing plate module, a lifting plate module and a feeding plate module; a lifting plate module is welded in the middle of the top of the feeding rack, a feeding plate module is installed in one section, a pushing plate module is provided in the middle of the feeding rack, and a tray lifting assembly is provided at the front end.

[0012] According to another embodiment of the utility model, it further includes that the push plate module is connected to the push block through the push rod cylinder output shaft, and the push rod cylinder is fixed on the feeding rack through the push rod cylinder mounting seat; the lifting plate module is connected to the upper and lower lifting plates through the upper and lower lifting plate cylinder output shafts, and left and right lifting plate cylinders are provided on both sides of the upper and lower lifting plates, and the left and right lifting plate cylinders are connected to the left and right lifting plates through the output shaft, and the upper and lower lifting plate cylinders are fixed to the feeding rack through the upper and lower lifting plate cylinder mounting seats; the feeding plate module is provided with four groups of synchronous wheel assemblies, wherein every two groups of synchronous wheel assemblies are connected through a transmission shaft, and the transmission shaft is connected to the output shaft of the output motor, and each group of synchronous wheel assemblies is provided with two groups of gears, and a synchronous belt is wound between the gears, and a plurality of groups of partitions are provided on the synchronous belt.

[0013] According to another embodiment of the utility model, it further includes that the tray lifting assembly includes a support plate, a lifting gear and a limit motor; the limit motors are symmetrically provided on both sides of the front end of the support plate, and the bottom is slidably connected to the lifting gear through two groups of triangular support frames; the output shaft of the limit motor is connected to the L-shaped plate; the lifting gear includes two symmetrically arranged sprocket assemblies and a sprocket motor driving the two groups of sprocket assemblies, and two groups of sprockets and a synchronous toothed belt wrapped around the two groups of sprockets are provided in the middle of each group of the sprocket assemblies, and the synchronous toothed belt is connected to the triangular support frame.

[0014] The beneficial effects of the utility model are that the materials are automatically divided and loaded, and then the thickness of aluminum alloy ingots of different sizes is detected, and at the same time, the empty material tray after loading can be recovered, thereby improving the detection efficiency and reducing the labor cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0016] Figure 1 It is a top view of the utility model;

[0017] Figure 2 It is the front view of the utility model;

[0018] Figure 3 It is a side view of the utility model;

[0019] Figure 4 It is a three-dimensional diagram of the detection mechanism.

[0020] In the figure, 1, feeding mechanism, 2, conveying mechanism, 3, detection mechanism, 4, feeding roller frame, 5, automatic material dividing assembly, 6, pallet lifting assembly, 7, handling robot, 8, frame, 9, conveyor line to be detected, 10, empty pallet conveyor line, 11, contact switch, 12, displacement sensor, 13, push rod, 14, positioning rod, 15, clamping block, 16, detection cylinder, 17, push plate cylinder, 18, three-axis cylinder, 19, feeding rack, 20, push plate module, 21, lift plate module, 22, feeding plate module, 23, support plate, 24, lifting gear, 25, limit motor. DETAILED DESCRIPTION

[0021] like Figure 1 It is a structural schematic diagram of the utility model, an aluminum alloy ingot thickness detection device, characterized in that it includes a feeding mechanism 1, a conveying mechanism 2 and a detection mechanism 3; the detection mechanism 3 is provided in the middle of the conveying mechanism 2, and a feeding mechanism 1 is provided on one side of the starting end; the feeding mechanism 1 includes a feeding roller frame 4, an automatic material dividing component 5, a pallet lifting component 6 and a handling robot 7; the pallet lifting component 6 is slidably connected to the front end of the automatic material dividing component 5, and a handling robot 7 is provided on the side; a feeding roller frame 4 is provided at the rear end of the automatic material dividing component 5; the conveying mechanism 2 includes a frame 8, and a conveying line 9 to be detected arranged on the upper side of the frame 8 and an empty pallet conveying line 10 arranged on the lower side of the frame 8, and the detection mechanism 3 is provided in the middle of the conveying line 9 to be detected.

[0022] According to another embodiment of the utility model, it further includes that the detection mechanism 3 includes a contact switch 11, a displacement sensor 12 and a push rod 13; the contact switch 11 is provided with three groups, which are respectively slidably connected to two groups of positioning rods 14 through connecting plates; the two groups of positioning rods 14 are respectively fixed on both sides of the conveying line 9 to be detected; the displacement sensor 12 is provided with four groups, each group is fixed by a clamping block 15, and the clamping block 15 is slidably connected to the pressure plate, and the pressure plate is connected to the output rod of the detection cylinder 16 through a bracket, and the detection cylinder 16 is fixed on the detection cylinder 16 mounting plate, and the four corners of the pressure plate are penetrated by guide rods, and the upper end of the guide rod is fixed on the detection cylinder 16 mounting plate, and the lower end is fixed on the push plate cylinder 17 mounting plate; the push plate cylinder 17 is fixed at the bottom of the push plate cylinder 17 mounting plate, and is connected to the push plate through the output shaft; a plurality of push rods 13 are provided on the push plate.

[0023] According to another embodiment of the utility model, it further includes that each group of the positioning rods 14 is provided with three groups of locking box-type sliders with handles, and a group of connecting plates are fixed at the bottom of every two groups of symmetrical sliders, and a three-axis cylinder 18 is installed in the middle of each group of connecting plates; the output shaft of the three-axis cylinder 18 is connected to the contact switch 11.

[0024] Specifically, the three groups of contact switches 11 are respectively used to confirm whether there is incoming material, the front end and rear end positions of the material to be detected, so as to control the push plate cylinder 17 through the controller to drive the push rod 13 to rise just at the position of the aluminum alloy part.

[0025] According to another embodiment of the utility model, it further includes: four groups of waist-shaped holes are provided in the middle of the pressure plate to facilitate the sliding of the clamping block 15; the middle of each group of the clamping blocks 15 is slidably connected to a group of guide rails, and the displacement sensor 12 is clamped at the bottom; the tops of every two groups of symmetrical clamping blocks 15 are connected to a screw rod through a fixed block; the guide rail is fixed to the bottom of the pressure plate; the two ends of the screw rod are rotatably connected through a screw rod support seat, and a rotating handle is provided on the top of one end.

[0026] Specifically, the rotating handle can adjust the position of the clamp according to the size of the aluminum alloy ingot to be detected, so that the displacement sensor 12 fixed at the lower end of the clamp can contact the top of the aluminum alloy ingot, thereby cooperating with the push rod 13 to control the rise of the aluminum alloy ingot and measure its thickness.

[0027] According to another embodiment of the utility model, guide plates are provided on both sides of the conveying line 9 to be detected, and a material guide trough is provided at the end.

[0028] According to another embodiment of the utility model, the automatic material dividing component 5 further includes a feeding rack 19, a pushing plate module 20, a lifting plate module 21 and a feeding plate module 22; a lifting plate module 21 is welded in the middle of the top of the feeding rack 19, and a feeding plate module 22 is installed in one section, a pushing plate module 20 is provided in the middle of the feeding rack 19, and a tray lifting component 6 is provided at the front end.

[0029] According to another embodiment of the utility model, it further includes: the push plate module 20 is connected to the push block through the push rod cylinder output shaft, and the push rod cylinder is fixed on the feeding rack 19 through the push rod cylinder mounting seat; the lifting plate module 21 is connected to the upper and lower lifting plates through the upper and lower lifting plate cylinder output shafts, and left and right lifting plate cylinders are provided on both sides of the upper and lower lifting plates, and the left and right lifting plate cylinders are connected to the left and right lifting plates through the output shaft, and the upper and lower lifting plate cylinders are fixed on the feeding rack 19 through the upper and lower lifting plate cylinder mounting seats; the feeding plate module 22 is provided with four groups of synchronous wheel assemblies, wherein every two groups of synchronous wheel assemblies are connected through a transmission shaft, and the transmission shaft is connected to the output shaft of the output motor, and each group of synchronous wheel assemblies is provided with two groups of gears, and a synchronous belt is wound between the gears, and a plurality of groups of partitions are provided on the synchronous belt.

[0030] Specifically, the partitions of the feeding plate module 22 separate the pallets, which are then raised to the lifting plate module 21 through the rotation of the synchronous wheel. The pallets are raised by the lifting plate module 21 and pushed into the pallet lifting assembly 6 in cooperation with the pushing plate module 20.

[0031] According to another embodiment of the utility model, it further includes that the tray lifting assembly 6 includes a support plate 23, a lifting gear 24 and a limit motor 25; the limit motors 25 are symmetrically provided on both sides of the front end of the support plate 23, and the bottom is slidably connected to the lifting gear 24 through two groups of triangular support frames; the output shaft of the limit motor 25 is connected to the L-shaped plate; the lifting gear 24 includes two symmetrically arranged sprocket assemblies and a sprocket motor driving the two sprocket assemblies, and two groups of sprockets and a synchronous toothed belt wrapped around the two groups of sprockets are provided in the middle of each group of the sprocket assemblies, and the synchronous toothed belt is connected to the triangular support frame.

[0032] Specifically, the limit motor 25 is used to prevent the pallet from falling and to limit and fix the pallet to facilitate the feeding of the transport robot 7; the lifting gear 24 controls the height of the pallet, so that the pallet filled with materials is located at the horizontal height of the conveyor line 9 to be inspected, and the empty pallet is located at the horizontal height of the empty pallet conveyor line 10.

[0033] In the specific operation process, the pallets filled with aluminum alloy ingots to be tested are transported in batches through the loading roller frame 4, and after being sent to the automatic material dividing component 5, the pallets are separated into groups through the feeding module 22, and then the lifting plate module 21 and the feeding plate module 22 cooperate to send the top group of pallets into the pallet lifting component 6, and the aluminum alloy parts are placed in the conveyor line 9 to be tested in turn through the handling robot 7, and conveyed to the detection mechanism 3 for testing. After the pallet is empty, it is lowered to the horizontal height of the empty pallet conveyor line 10 through the pallet lifting component 6, and is sent to the empty pallet conveyor line 10 by the handling robot 7.

[0034] The above description is only illustrative rather than restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all will fall within the scope of protection of the present invention.

Claims

1. A device for detecting the thickness of an aluminum alloy ingot, characterized in that: The invention comprises a feeding mechanism (1), a conveying mechanism (2) and a detection mechanism (3); the detection mechanism (3) is arranged in the middle of the conveying mechanism (2), and the feeding mechanism (1) is arranged on one side of the starting end; the feeding mechanism (1) comprises a feeding roller frame (4), an automatic material dividing component (5), a pallet lifting component (6) and a handling robot (7); the pallet lifting component (6) is slidably connected to the front end of the automatic material dividing component (5), and the handling robot (7) is arranged on the side; the feeding roller frame (4) is arranged at the rear end of the automatic material dividing component (5); the conveying mechanism (2) comprises a frame (8), a conveying line (9) to be detected arranged on the upper side of the frame (8) and an empty pallet conveying line (10) arranged on the lower side of the frame (8), and the detection mechanism (3) is arranged in the middle of the conveying line (9) to be detected.

2. The aluminum alloy ingot thickness detection device according to claim 1, characterized in that: The detection mechanism (3) comprises a contact switch (11), a displacement sensor (12) and a push rod (13); the contact switch (11) is provided with three groups, which are respectively slidably connected to two groups of positioning rods (14) through connecting plates; the two groups of positioning rods (14) are respectively fixed on both sides of the transmission line (9) to be detected; the displacement sensor (12) is provided with four groups, each group is fixed by a clamping block (15), the clamping block (15) is slidably connected to a pressure plate, the pressure plate is connected to an output rod of a detection cylinder (16) through a bracket, the detection cylinder (16) is fixed on a mounting plate of the detection cylinder (16), the four corners of the pressure plate are penetrated by guide rods, the upper ends of the guide rods are fixed on the mounting plate of the detection cylinder (16), and the lower ends are fixed on the mounting plate of a push plate cylinder (17); the push plate cylinder (17) is fixed to the bottom of the mounting plate of the push plate cylinder (17) and is connected to the push plate through an output shaft; a plurality of push rods (13) are provided on the push plate.

3. The aluminum alloy ingot thickness detection device according to claim 2, characterized in that: Each group of the positioning rods (14) is provided with three groups of locking box-type slide blocks with handles, and a group of connecting plates are fixed to the bottom of each two groups of symmetrical slide blocks, and a three-axis cylinder (18) is installed in the middle of each group of connecting plates; the output shaft of the three-axis cylinder (18) is connected to the contact switch (11).

4. The aluminum alloy ingot thickness detection device according to claim 2, characterized in that: The middle of the pressure plate is provided with four groups of waist-shaped holes for the clamping blocks (15) to slide through; the middle of each group of the clamping blocks (15) is slidably connected to a group of guide rails, and the bottom clamps the displacement sensor (12); the tops of every two groups of symmetrical clamping blocks (15) are connected to a screw rod through a fixing block; the guide rail is fixed to the bottom of the pressure plate; the two ends of the screw rod are rotatably connected through a screw rod support seat, and a rotating handle is provided on the top of one end.

5. The aluminum alloy ingot thickness detection device according to claim 1, characterized in that: The conveying line (9) to be inspected is provided with guide plates on both sides and a material guide trough at the end.

6. The aluminum alloy ingot thickness detection device according to claim 1, characterized in that: The automatic material distribution component (5) comprises a feeding rack (19), a push plate module (20), a lifting plate module (21) and a feeding plate module (22); a lifting plate module (21) is welded in the middle of the top of the feeding rack (19), and a feeding plate module (22) is installed in one section; a push plate module (20) is provided in the middle of the feeding rack (19), and a tray lifting component (6) is provided at the front end.

7. The aluminum alloy ingot thickness detection device according to claim 6, characterized in that: The push plate module (20) is connected to the push block via the push rod cylinder output shaft, and the push rod cylinder is fixed to the feed rack (19) via the push rod cylinder mounting seat; the lifting plate module (21) is connected to the upper and lower lifting plates via the upper and lower lifting plate cylinder output shafts, and left and right lifting plate cylinders are provided on both sides of the upper and lower lifting plates, and the left and right lifting plate cylinders are connected to the left and right lifting plates via the output shaft, and the upper and lower lifting plate cylinders are fixed to the feed rack (19) via the upper and lower lifting plate cylinder mounting seats; the feed plate module (22) is provided with four groups of synchronous wheel assemblies, wherein every two groups of synchronous wheel assemblies are connected via a transmission shaft, and the transmission shaft is connected to the output shaft of the output motor, and each group of synchronous wheel assemblies is provided with two groups of gears, and a synchronous belt is wound between the gears, and a plurality of groups of partitions are provided on the synchronous belt at intervals.

8. The aluminum alloy ingot thickness detection device according to claim 1, characterized in that: The tray lifting assembly (6) comprises a support plate (23), a lifting gear (24) and a limit motor (25); the limit motors (25) are symmetrically arranged on both sides of the front end of the support plate (23), and the bottom is slidably connected to the lifting gear (24) through two sets of triangular support frames; the output shaft of the limit motor (25) is connected to the L-shaped plate; the lifting gear (24) comprises two sets of symmetrically arranged sprocket assemblies and a sprocket motor driving the two sets of sprocket assemblies, and two sets of sprockets and a synchronous toothed belt wound around the two sets of sprockets are arranged in the middle of each set of sprocket assemblies, and the synchronous toothed belt is connected to the triangular support frame.

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