Tobacco organic fertilizer composting barrel

By designing a mechanism for automatic temperature and humidity adjustment in tobacco compost buckets, as well as the function of regular flip and stirring, the problem of manual difficulty in controlling the compost environment and periodic flip of compost in the prior art is solved, and the compost decomposition efficiency and uniform distribution of materials are improved.

CN222613208UActive Publication Date: 2025-03-14CHINA TOBACCO SHAANXI IND
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Patent Information

Application Number
CN202420701407.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-08
Publication Date
2025-03-14
Estimated Expiration
2034-04-08

AI Technical Summary

Technical Problem

It is difficult to achieve all-weather temperature and humidity control under manual control, resulting in unsatisfactory decomposition effect. At the same time, manual operation is inconvenient to turn and stir the compost materials regularly, affecting the uniform distribution of oxygen and moisture.

Method used

A tobacco organic compost compost compost bucket was designed, using a mounting rack, rack, temperature sensor, humidity sensor, adjustment mechanism and flip mechanism structure to realize real-time monitoring and automatic adjustment of compost temperature and humidity, and the regular flip of compost and uniform distribution of materials through active rollers and scrapers.

Benefits of technology

By automatically adjusting the temperature and humidity, the composting decomposition efficiency is improved, the workload of manual operations is reduced, other work efficiency is improved, and the uniform distribution of oxygen and moisture is improved through regular flipping and stirring, which is enhanced.

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Abstract

The utility model relates to the field of chemical fertilizer treatment equipment, and discloses a tobacco organic fertilizer composting barrel which comprises a mounting frame, the outer wall of the front side of the mounting frame is rotatably connected with a composting barrel, the outer wall of the side, close to the composting barrel, of the mounting frame is fixedly connected with a rack, and the outer wall of the bottom of the rack is fixedly connected with a temperature sensor. A humidity sensor is fixedly connected to the outer wall of the bottom of the rack, an adjusting mechanism is arranged on the rack, a turnover mechanism is arranged on the rack, a bidirectional motor is fixedly connected to the inner wall of the top of the rack, and the output end of the bidirectional motor is fixedly connected with a threaded rod through a coupler. According to the utility model, the threaded rod, the storage groove and other structures are arranged to monitor the temperature and humidity change in the compost barrel in real time, so that the temperature change is regulated and controlled, and the problems that the decomposition promotion effect is not ideal due to the fact that workers need to have a rest on time and the temperature change in compost is inconvenient to control all day long are solved.
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Description

Technical Field

[0001] The utility model relates to the field of fertilization treatment equipment, in particular to a tobacco organic fertilizer compost barrel. Background Art

[0002] The main function of tobacco compost barrels is to compost tobacco waste, which is a method of converting waste generated in the tobacco production process into organic fertilizer. By using compost barrels, these wastes can be effectively collected, processed and utilized to achieve resource recycling. Compost barrels can store tobacco waste in a centralized manner, and through the microbial decomposition during the composting process, the organic matter in the waste can be converted into stable humus. When using tobacco compost barrels, it is necessary to pay attention to controlling the temperature, humidity and ventilation conditions during the composting process to promote the decomposition of microorganisms.

[0003] In order to make up for the above shortcomings, manual labor needs to rest on time, which is inconvenient to control the temperature changes inside the compost throughout the day, resulting in unsatisfactory decomposition effect. At the same time, it is inconvenient for manual labor to regularly turn and stir the compost materials, which does not help to evenly distribute oxygen and moisture, thereby reducing the decomposition effect. Therefore, a tobacco organic fertilizer composting barrel is proposed to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a tobacco organic fertilizer composting barrel, which aims to improve the problem in the prior art that manual labor needs to rest on time and is inconvenient to control the temperature changes inside the compost throughout the day, resulting in unsatisfactory decomposition effect. At the same time, it is inconvenient for manual labor to regularly turn and stir the compost materials, which does not help to evenly distribute oxygen and moisture.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tobacco organic fertilizer compost barrel, comprising a mounting frame, the front outer wall of the mounting frame is rotatably connected to the compost barrel, the outer wall of the mounting frame on one side close to the compost barrel is fixedly connected to a frame, the frame is placed inside the compost barrel, the bottom outer wall of the frame is fixedly connected to a temperature sensor, the bottom outer wall of the frame is fixedly connected to a humidity sensor, an adjustment mechanism is provided on the frame, the flip mechanism is provided on the frame, a bidirectional motor is fixedly connected to the top inner wall of the frame, the output end of the bidirectional motor is fixedly connected to a threaded rod through a coupling, a hot copper frame is threadedly connected to the threaded rod, a spur gear is fixedly connected to the threaded rod, a tooth plate is meshedly connected to the spur gear, the outer wall of the tooth plate on one side away from the mounting frame is fixedly connected to a sealing plate, and the inner wall of one side of the mounting frame is fixedly connected to a hair dryer.

[0006] As a further description of the above technical solution: the turning mechanism includes a driving machine, which is fixedly connected to the outer wall of the mounting frame on one side away from the compost barrel, the output end of the driving machine is fixedly connected to an active roller through a coupling, the bottom outer wall of the mounting frame is fixedly connected to a base, the side inner wall of the frame is rotatably connected to a rotating rod through a bearing, the rotating rod is fixedly connected to a scraper, and the rotating rod is fixedly connected to a torsion spring.

[0007] As a further description of the above technical solution: the active roller is rollingly connected to the side outer wall of the compost bucket, and the scraper is slidingly connected to the side inner wall of the compost bucket.

[0008] As a further description of the above technical solution: one end of the torsion spring away from the rotating rod is fixedly connected to an inner wall of one side of the frame, and the base is in sliding contact with the side outer wall of the compost barrel.

[0009] As a further description of the above technical solution: a storage groove is opened on the side inner wall of the frame, and the hot copper rack is slidably connected to the inner walls on both sides of the storage groove.

[0010] As a further description of the above technical solution: the threaded rod is rotatably connected to an inner wall of one side of the frame through a bearing, and the threaded rod passes through an inner wall of one side of the mounting frame.

[0011] As a further description of the above technical solution: the tooth plate is limited in a limiting slide groove set in the mounting frame, and under the rotation of the spur gear, the tooth plate is driven along the limiting slide groove and drives the sealing plate to rise and fall to realize opening or covering the hair dryer, and the outer diameter of the sealing plate is suitable for the inner diameter of the hair dryer.

[0012] As a further description of the above technical solution: an opening and closing cover is clamped on the outer wall of the compost bucket at one side away from the mounting frame.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, by setting structures such as threaded rods, storage grooves, and spur gears, the temperature and humidity changes inside the compost barrel are monitored in real time, and the cooling and dehumidification equipment is automatically started and stopped, so as to regulate the temperature changes, improve the need for manual rest on time, and the inconvenience of controlling the temperature changes inside the compost throughout the day, which leads to the problem of unsatisfactory decomposition effect, and reduce the workload of manual operation, thereby improving other work efficiency.

[0015] 2. In the utility model, by arranging active rollers, a base, a torsion spring and other structures, the compost is turned over regularly, thereby improving the problem that it is inconvenient to turn and stir the compost materials manually, which does not help to evenly distribute oxygen and moisture, thereby reducing the decomposition effect. In addition, the attachments on the inner wall of the compost barrel are scraped off when the compost barrel is turned over, thereby improving the compost material from adhering to other equipment when it is turned over, thereby affecting the performance of internal components. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the main view of a tobacco organic fertilizer compost barrel proposed by the utility model;

[0017] Figure 2 A side view schematic diagram of a tobacco organic fertilizer compost barrel proposed by the utility model;

[0018] Figure 3 This is a cross-sectional schematic diagram of a tobacco organic fertilizer compost barrel proposed by the utility model;

[0019] Figure 4 A schematic diagram of the regulating mechanism of a tobacco organic fertilizer compost barrel proposed by the utility model

[0020] Figure 5 The utility model is a schematic diagram of a turning mechanism of a tobacco organic fertilizer compost barrel.

[0021] Legend:

[0022] 1. Mounting frame; 21. Compost bucket; 22. Opening and closing cover; 3. Frame; 4. Temperature sensor; 5. Humidity sensor; 6. Adjustment mechanism; 61. Bidirectional motor; 62. Threaded rod; 63. Storage slot; 64. Hot copper frame; 65. Spur gear; 66. Tooth plate; 67. Sealing plate; 68. Blower; 7. Turning mechanism; 71. Driving machine; 72. Active roller; 73. Base; 74. Rotating rod; 75. Scraper; 76. Torsion spring. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] Reference Figure 1-Figure 3The utility model provides an embodiment: a tobacco organic fertilizer compost barrel, comprising a mounting frame 1, the front outer wall of the mounting frame 1 is rotatably connected to the compost barrel 21 through a bearing or a sleeve, the outer wall of one side of the mounting frame 1 close to the compost barrel 21 is fixedly connected to a frame 3, the frame 3 is placed inside the compost barrel 21, and the bottom outer wall of the frame 3 is fixedly connected to a temperature sensor 4, and a start-stop adjustment mechanism 6 of the temperature sensor 4 is set to maintain the compost temperature between 50°C and 65°C. Within this temperature range, microbial activity is most active and the decomposition speed is fastest. If the temperature is too low, the microbial activity will be inhibited and the decomposition speed will slow down; if the temperature is too high, it may cause the death of the microorganisms and the composting process will stop. Therefore, the temperature of the pile is monitored in real time and the ventilation and humidity are adjusted to maintain a suitable temperature. A humidity sensor 5 is fixedly connected to the bottom outer wall of the frame 3, which is used to start and stop the regulating mechanism 6, so that the air humidity around the compost is controlled within the range of 40% to 60%. Too low humidity will limit the activity of microorganisms. The frame 3 is provided with a regulating mechanism 6, and the frame 3 is provided with a flipping mechanism 7. A bidirectional motor 61 is fixedly connected to the top inner wall of the frame 3. The bidirectional motor 61 drives the threaded rod 62 to rotate. The output end of the bidirectional motor 61 is fixedly connected to the threaded rod 62 through a coupling. The threaded rod 62 is threadedly connected with a hot copper frame 64. The hot copper frame 64 is provided to heat the temperature around the compost and reduce a certain humidity. A spur gear 65 is fixedly connected to the threaded rod 62, and a tooth plate 66 is meshedly connected to the spur gear 65. The tooth plate 66 is limited in a limiting slide groove set in the mounting frame 1. When the spur gear 65 rotates, the tooth plate 66 is driven to rise and fall along the limiting slide groove. A sealing plate 67 is fixedly connected to the outer wall of the tooth plate 66 away from the mounting frame 1, and a hair dryer 68 is fixedly connected to the inner wall of one side of the mounting frame 1. The lifting of the tooth plate 66 drives the lifting of the sealing plate 67 to realize the opening and covering of the hair dryer 68. By setting the hair dryer 68, the internal air is circulated to reduce the internal temperature being too high and the temperature being too humid.

[0025] Reference Figure 2-Figure 4 A storage groove 63 is provided on the inner wall of the side of the frame 3, and the hot copper frame 64 is stored by setting the storage groove 63. The hot copper frame 64 is slidably connected to the inner walls on both sides of the storage groove 63. The threaded rod 62 is rotatably connected to the inner wall of one side of the frame 3 through a bearing. The threaded rod 62 penetrates the inner wall of one side of the mounting frame 1. The outer diameter of the sealing plate 67 is suitable for the inner diameter of the hair dryer 68. The size of the ventilation port of the hair dryer 68 is adjusted by setting the sealing plate 67, thereby adjusting the wind force. The outer wall of the side of the compost barrel 21 away from the mounting frame 1 is clamped with an opening and closing cover 22. The opening and closing cover 22 is provided to facilitate the filling and removal of tobacco fertilizer compost.

[0026] The heating source of the hot copper rack in this embodiment can be various, such as electric heating, gas heating, flame heating, microwave heating, etc. The specific heating method to be selected depends on the application requirements, working environment and cost considerations; the structure and heating principle of the hot copper rack 64 belong to the existing mechanism and will not be described in detail in this article.

[0027] Reference Figure 4-Figure 5 The turning mechanism 7 includes a driving machine 71, which drives an active roller 72 to rotate. The driving machine 71 is fixedly connected to the outer wall of the mounting frame 1 on one side away from the compost bucket 21. The output end of the driving machine 71 is fixedly connected to the active roller 72 through a coupling. The active roller 72 drives the compost bucket 21 to rotate and turns the internal compost over. The bottom outer wall of the mounting frame 1 is fixedly connected with a base 73, the side inner wall of the frame 3 is rotatably connected with a rotating rod 74 through a bearing, and a scraper 75 is fixedly connected to the rotating rod 74. The scraper 75 is provided to scrape off the compost material adhered to the compost bucket 21 when it is turned over. The rotating rod 74 is fixedly connected with a torsion spring 76. The torsion spring 76 is provided to continuously generate torque on the rotating rod 74. The active roller 72 is rollingly connected to the side outer wall of the compost bucket 21, the scraper 75 is slidably connected to the side inner wall of the compost bucket 21, the end of the torsion spring 76 away from the rotating rod 74 is fixedly connected to the inner wall of one side of the frame 3, and the base 73 is slidably connected to the side outer wall of the compost bucket 21.

[0028] Working principle: When the temperature sensor 4 detects that the internal temperature is lower than 50°C or the humidity sensor 5 detects that the internal humidity is higher than 60%, the bidirectional motor 61 is turned on to rotate the threaded rod 62, so that the threaded rod 62 drives the hot copper frame 64 to move, and the hot copper frame 64 moves to heat the interior and dry the interior, reducing a certain humidity. When the temperature sensor 4 detects that the internal temperature is higher than 65°C, the bidirectional motor 61 is turned on to rotate the threaded rod 62, and the threaded rod 62 drives the spur gear 65 to rotate, and the spur gear 65 rotates to drive the tooth plate 66 to move, and the tooth plate 66 moves the upward sealing plate 67, so that the blower 68 ventilates the outside air and the internal air to reduce the internal temperature. The driving machine 71 is turned on to rotate the active roller 72, and the active roller 72 rotates to drive the compost bucket 21 to rotate, so that the compost inside the compost bucket 21 contacts the scraper 75 to turn over, so that the compost material is evenly distributed with oxygen and moisture.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tobacco organic fertilizer compost barrel, comprising a mounting frame (1), characterized in that: The front outer wall of the mounting frame (1) is rotatably connected to a compost barrel (21); the outer wall of one side of the mounting frame (1) close to the compost barrel (21) is fixedly connected to a frame (3); the frame (3) is placed inside the compost barrel (21); the bottom outer wall of the frame (3) is fixedly connected to a temperature sensor (4); the bottom outer wall of the frame (3) is fixedly connected to a humidity sensor (5); the frame (3) is provided with an adjustment mechanism (6); the frame (3) is provided with a flipping mechanism (7); the frame (3) A bidirectional motor (61) is fixedly connected to the inner wall of the top; an output end of the bidirectional motor (61) is fixedly connected to a threaded rod (62) via a coupling; a hot copper frame (64) is threadedly connected to the threaded rod (62); a spur gear (65) is fixedly connected to the threaded rod (62); a toothed plate (66) is meshingly connected to the spur gear (65); a sealing plate (67) is fixedly connected to the outer wall of a side of the toothed plate (66) away from the mounting frame (1); and a blower (68) is fixedly connected to the inner wall of one side of the mounting frame (1).

2. A tobacco organic fertilizer compost barrel according to claim 1, characterized in that: The turning mechanism (7) comprises a driving machine (71), the driving machine (71) being fixedly connected to the outer wall of the mounting frame (1) at a side away from the compost bucket (21), the output end of the driving machine (71) being fixedly connected to a driving roller (72) via a coupling, the bottom outer wall of the mounting frame (1) being fixedly connected to a base (73), the side inner wall of the frame (3) being rotatably connected to a rotating rod (74) via a bearing, the rotating rod (74) being fixedly connected to a scraper (75), and the rotating rod (74) being fixedly connected to a torsion spring (76).

3. A tobacco organic fertilizer compost barrel according to claim 2, characterized in that: The active roller (72) is rollingly connected to the side outer wall of the compost bucket (21), and the scraper (75) is slidingly connected to the side inner wall of the compost bucket (21).

4. A tobacco organic fertilizer compost barrel according to claim 2, characterized in that: One end of the torsion spring (76) away from the rotating rod (74) is fixedly connected to an inner wall of one side of the frame (3), and the base (73) is in sliding contact with the outer wall of the side of the compost bucket (21).

5. The tobacco organic fertilizer compost barrel according to claim 1, characterized in that: The side inner wall of the frame (3) is provided with a receiving groove (63), and the hot copper frame (64) is slidably connected to the inner walls on both sides of the receiving groove (63).

6. The tobacco organic fertilizer compost barrel according to claim 1, characterized in that: The threaded rod (62) is rotatably connected to an inner wall of one side of the frame (3) via a bearing, and the threaded rod (62) penetrates an inner wall of one side of the mounting frame (1).

7. The tobacco organic fertilizer compost barrel according to claim 1, characterized in that: The tooth plate (66) is limited in a limiting slide groove provided in the mounting frame (1); when the spur gear (65) rotates, the tooth plate (66) is driven along the limiting slide groove and drives the sealing plate (67) to be lifted and lowered to open or cover the hair dryer (68); the outer diameter of the sealing plate (67) is adapted to the inner diameter of the hair dryer (68).

8. The tobacco organic fertilizer compost barrel according to claim 1, characterized in that: An opening and closing cover (22) is clamped on the outer wall of the compost bucket (21) at one side away from the mounting frame (1).

Citation Information

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