Rapid stop valve of heading device

By designing an automated shut-off valve structure in the upsetter, using the drive motor and transmission rod system, a rapid shutdown of oil flow is achieved, solving the problems of troublesome operation and slow response speed of the existing shut-off valve, and improving production efficiency.

CN222616145UActive Publication Date: 2025-03-14KAILI ECONOMIC DEVELOPMENT ZONE XIFENG COMMUNICATION ELECTRIC EQUIPMENT CO LTD
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Patent Information

Application Number
CN202421190469.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-29
Publication Date
2025-03-14
Estimated Expiration
2034-05-29

AI Technical Summary

Technical Problem

The existing upsetter shutoff valve has a slow cutoff speed and requires manual rotation of the valve switch. It is troublesome to operate, and the response speed cannot keep up, which affects the production rhythm.

Method used

A fast shut-off valve for the upsetter is designed. Through the combination of a rotary disc, a shaft, a connecting rod and a buckle, the drive motor drives the transmission rod and the turntable to rotate. The main valve slides laterally in the connecting groove to automatically cut off the oil channel.

Benefits of technology

It can quickly stop the oil flow without manually adjusting the main valve position, which is convenient to operate, improves the convenience and practicality of the device, and meets the needs of efficient production.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222616145U_ABST
Patent Text Reader

Abstract

The quick stop valve comprises a valve body, an oil liquid channel, a connecting rod and a main valve, the oil liquid channel is formed in the left side of the interior of the valve body, a liquid inlet is formed in the bottom of the valve body and communicates with the bottom end of the oil liquid channel, and the upper end of the oil liquid channel communicates with a liquid outlet formed in the right side wall of the valve body; the inner side of the connecting groove is transversely and slidably connected with a main valve, the right end of the main valve is fixedly connected with a limiting plate, the right side wall of the limiting plate is fixedly connected with a hanging buckle, the left end of a connecting rod is movably connected with the hanging buckle, and the right end of the connecting rod is fixedly connected with a rotating shaft; the rotating disc and the rotating shaft are arranged to drive the connecting rod and the main valve to slide in a telescopic mode, so that the oil pipeline is cut off, operation is convenient, and practicability is high.
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Description

Technical Field

[0001] The present application relates to the technical field of heading machines, and in particular to a heading machine quick stop valve. Background Art

[0002] In the field of prestressed construction, heading is a processing method that thickens the head of the steel bar by applying external force after heating. The heading machine is a tool used to make such headings. It is widely used in bridge construction, railway construction, large-scale hydraulic structures, industrial and civil buildings, and prefabricated component manufacturing. The heading machine needs to accurately control the flow and pressure of the oil when working to ensure that the steel wire can be properly clamped and headed. The role of the stop valve in the heading machine is to control the flow and stop of the oil to achieve this purpose. In addition, the stop valve can also be used to prevent the oil from flowing when it is not needed to avoid waste and accidents. For example, after the heading machine finishes working, the stop valve can close the flow channel of the oil to keep the oil in the heading machine still, which is convenient for preparation work for the next use. The existing stop valve has a slow cutoff speed and requires manual rotation of the valve switch to open and close, which is more troublesome and the response speed cannot keep up, affecting the rhythm of production. Utility Model Content

[0003] The purpose of the present application is to provide a quick shut-off valve for a heading machine, which solves the problem that the existing shut-off valve proposed in the background technology has a slow shut-off speed and requires manual rotation of the valve switch to open and close, which is rather troublesome, and the response speed cannot keep up, thus affecting the rhythm of production.

[0004] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a quick shut-off valve for a heading machine, comprising a valve body, an oil channel, a connecting rod and a main valve, an oil channel being opened on the inner left side of the valve body, a liquid inlet being opened at the bottom of the valve body, the liquid inlet being connected to the bottom end of the oil channel, the upper end of the oil channel being connected to the liquid outlet opened on the right side wall of the valve body, and a movable groove being opened on the inner right side of the valve body, the movable groove and the oil channel being connected via a connecting groove, the main valve being laterally slidably connected to the inner side of the connecting groove, the right end of the main valve being fixedly connected to a limiting plate, the right side wall of the limiting plate being fixedly connected to a hook, the left end of the connecting rod being movably connected to the hook, and the right end of the connecting rod being fixedly connected to a rotating shaft.

[0005] In this technical solution, the valve body is installed on the heading machine through the mounting seat, the oil enters the valve body through the liquid inlet, and leaves from the liquid outlet along the oil channel. The main valve slides horizontally in the connecting groove, thereby blocking and cutting off the oil channel. The movement of the main valve can be controlled by the turntable, the rotating shaft, the connecting rod and the hook. After the driving motor is started, it drives the transmission rod and the turntable to rotate. During the rotation, the turntable will pull the connecting rod, so that the main valve moves in the connecting groove to cut off the oil channel. There is no need to manually adjust the position of the main valve. The operation is convenient, which improves the convenience and practicality of the device. The unloading port and the sealing cover can facilitate the reflux of the oil. Due to the air pressure, the oil may not be able to reflux smoothly. After opening the sealing cover, the oil pipeline can be connected to the outside world. After the internal and external air pressures are consistent, the oil can be smoothly returned, which is convenient for pulling out for inspection and maintenance. After restarting, the air in the oil pipeline can be squeezed out, which improves the pushing and squeezing effect of the oil, and is highly practical.

[0006] As an optional solution of the technical solution of the present application, a transmission rod is movably installed below the inner wall of the movable groove, and one end of the transmission rod located on the inner side of the movable groove is fixedly connected to the turntable.

[0007] As an optional solution of the technical solution of the present application, a rotating shaft is movably installed on the surface edge of the turntable.

[0008] As an optional solution of the technical solution of the present application, the other end of the transmission rod is fixedly connected to the tail end of the transmission shaft of the drive motor, and the drive motor is fixedly mounted on the outer side wall of the valve body.

[0009] As an optional solution of the technical solution of the present application, a rubber plug is fixedly installed on the left end of the main valve.

[0010] As an optional solution of the technical solution of the present application, a pressure gauge channel is opened at the top of the valve body, a unloading port is opened at the top of the valve body on the right side of the pressure gauge channel, the bottom of the pressure gauge channel and the unloading port are connected to the oil channel, and a sealing cover is movably connected to the top of the unloading port.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. The present application can control the movement of the main valve through a turntable, a rotating shaft, a connecting rod and a hook. After the driving motor is started, it drives the transmission rod and the turntable to rotate. During the rotation, the turntable will pull the connecting rod, thereby moving the main valve in the connecting groove and cutting off the oil channel. There is no need to manually adjust the position of the main valve, which is easy to operate and improves the convenience and practicality of the device.

[0013] 2. The present application can facilitate the reflux of oil through the unloading port and the sealing cover. Due to the air pressure, the oil may not be able to reflux smoothly. After opening the sealing cover, the oil pipeline can be connected to the outside world. After the internal and external air pressures are consistent, the oil can be smoothly returned, which is convenient for pull-out inspection and maintenance. After restarting, the air in the oil pipeline can be squeezed out, which improves the pushing and squeezing effect of the oil and is more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0015] Figure 1 This is an overall view of a quick shut-off valve for a heading machine according to the present application;

[0016] Figure 2 This is a side cross-sectional schematic diagram of a quick shut-off valve for a heading device according to the present application;

[0017] Figure 3 This is a top view cross-sectional schematic diagram of a heading machine quick shut-off valve of the present application.

[0018] In the figure: 1. valve body; 2. mounting seat; 3. oil channel; 4. liquid inlet; 5. liquid outlet; 6. pressure gauge channel; 7. unloading port; 701. sealing cover; 8. movable groove; 801. connecting groove; 9. main valve; 901. rubber plug; 10. limit plate; 11. hook; 12. connecting rod; 13. rotating shaft; 14. turntable; 15. transmission rod; 16. driving motor. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects of the utility model easier to understand, they are further explained below in conjunction with specific implementation methods.

[0020] like Figure 1 As shown, a quick shut-off valve for a heading machine includes a valve body 1, an oil channel 3, a connecting rod 12 and a main valve 9. The oil channel 3 is opened on the left side of the interior of the valve body 1, and a mounting seat 2 is fixedly installed on the left end of the valve body 1. The valve body 1 can be installed on the heading machine through the mounting seat 2.

[0021] like Figure 2 As shown, a liquid inlet 4 is provided at the bottom of the valve body 1, and the liquid inlet 4 is connected to the bottom end of the oil channel 3. The upper end of the oil channel 3 is connected to the liquid outlet 5 provided on the right side wall of the valve body 1, and a movable groove 8 is provided on the right side inside the valve body 1. The movable groove 8 is connected to the oil channel 3 through a connecting groove 801. The size of the connecting groove 801 is consistent with that of the oil channel 3, so that the main valve 9 can block the oil channel 3.

[0022] like Figure 2As shown, the main valve 9 is connected to the inner side of the connecting groove 801 in a transverse sliding manner, a rubber plug 901 is fixedly installed on the left end of the main valve 9, the right end of the main valve 9 is fixedly connected to the limit plate 10, the right side wall of the limit plate 10 is fixedly connected to the hook 11, the left end of the connecting rod 12 is movably connected to the hook 11, and the right end of the connecting rod 12 is fixedly connected to the rotating shaft 13.

[0023] like Figure 2 As shown, a rotating shaft 13 is movably mounted on the surface edge of the rotating disk 14 , and the rotating shaft 13 moves and rotates along the surface of the rotating disk 14 , so that the connecting rod 12 can pull and push the main valve 9 .

[0024] like Figure 1 and Figure 2 As shown, a pressure gauge channel 6 is opened at the top of the valve body 1, and a relief port 7 is opened at the top of the valve body 1 on the right side of the pressure gauge channel 6. The bottoms of the pressure gauge channel 6 and the relief port 7 are connected to the oil channel 3. A sealing cover 701 is movably connected to the top of the relief port 7. The relief port 7 can be connected to the outside to adjust the air pressure so that the oil can flow back normally.

[0025] like Figure 3 As shown, a transmission rod 15 is movably installed under the inner wall of the movable groove 8, one end of the transmission rod 15 located on the inner side of the movable groove 8 is fixedly connected to the turntable 14, and the other end of the transmission rod 15 is fixedly connected to the tail end of the transmission shaft of the drive motor 16, and the drive motor 16 is fixedly installed on the outer wall of the valve body 1.

[0026] In actual use, the valve body 1 is installed on the upsetting device through the mounting seat 2, the oil enters the valve body 1 through the liquid inlet 4, and leaves from the liquid outlet 5 along the oil channel 3, the main valve 9 slides horizontally in the connecting groove 801, thereby blocking the oil channel 3, and the movement of the main valve 9 can be controlled by the turntable 14, the rotating shaft 13, the connecting rod 12 and the hook 11. After the driving motor 16 is started, it drives the transmission rod 15 and the turntable 14 to rotate. The turntable 14 will pull the connecting rod 12 during the rotation process, so that the main valve 9 is in the connecting groove 801. Move to cut off the oil channel 3, no need to manually adjust the position of the main valve 9, easy operation, improved convenience and practicality of the device, through the unloading port 7 and the sealing cover 701, the oil can be easily refluxed. Due to the air pressure, the oil may not be able to reflux smoothly. After opening the sealing cover 701, the oil pipeline can be connected to the outside world. After the internal and external air pressures are consistent, the oil can be smoothly returned, which is convenient for pull-out inspection and maintenance, and the air in the oil pipeline can be squeezed out after restarting, which improves the pushing and squeezing effect of the oil, and is highly practical.

Claims

1. A quick shut-off valve for a heading machine, comprising a valve body (1), an oil channel (3), a connecting rod (12) and a main valve (9), characterized in that: An oil channel (3) is provided on the left side of the interior of the valve body (1), and an inlet (4) is provided at the bottom of the valve body (1), the inlet (4) is connected to the bottom end of the oil channel (3), the upper end of the oil channel (3) is connected to the outlet (5) provided on the right side wall of the valve body (1), and a movable groove (8) is provided on the right side of the interior of the valve body (1), the movable groove (8) is connected to the oil channel (3) via a connecting groove (801), a main valve (9) is connected to the inner side of the connecting groove (801) in a transversely sliding manner, the right end of the main valve (9) is fixedly connected to a limit plate (10), the right side wall of the limit plate (10) is fixedly connected to a hook (11), the left end of the connecting rod (12) is movably connected to the hook (11), and the right end of the connecting rod (12) is fixedly connected to the rotating shaft (13).

2. The quick shut-off valve for a heading machine according to claim 1, characterized in that: A transmission rod (15) is movably mounted below the inner side wall of the movable groove (8), and one end of the transmission rod (15) located inside the movable groove (8) is fixedly connected to the rotating disk (14).

3. A quick shut-off valve for a heading machine according to claim 2, characterized in that: A rotating shaft (13) is movably mounted on the surface edge of the rotating disk (14).

4. The quick shut-off valve for a heading machine according to claim 2, characterized in that: The other end of the transmission rod (15) is fixedly connected to the rear end of the transmission shaft of the drive motor (16), and the drive motor (16) is fixedly mounted on the outer side wall of the valve body (1).

5. The quick shut-off valve for a heading machine according to claim 1, characterized in that: A rubber plug (901) is fixedly mounted on the left end of the main valve (9).

6. The quick shut-off valve for a heading machine according to claim 1, characterized in that: A pressure gauge channel (6) is provided at the top of the valve body (1), a relief port (7) is provided at the top of the valve body (1) on the right side of the pressure gauge channel (6), the bottoms of the pressure gauge channel (6) and the relief port (7) are connected to the oil channel (3), and a sealing cover (701) is movably connected to the top of the relief port (7).