High-precision urea filtering device

By pretreating the urea particles with crushing components in the urea filtration device and forming a vortex using a stirring plate and a guide plate, the problem of low mixing efficiency between urea particles and water in the prior art is solved, and efficient mixing of urea particles and ultrapure water is achieved, and the quality and production efficiency of the urea solution are improved.

CN222641861UActive Publication Date: 2025-03-21MAANSHAN HENGGANG MASCH TECH CO LTD
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Patent Information

Application Number
CN202421382867.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-03-21
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing urea filtration device cannot effectively perform pulverization treatment when crushing urea particles due to resistance caused by rotation in water, which affects the quality and production efficiency of the urea solution.

Method used

A high-precision urea filtration device is designed, and the urea particles are pretreated by crushing components. Through the cooperation of the crushing box and the broken blade, the urea particles are effectively crushed, and the rotation shaft is driven by the driving motor, and the vortex is formed using the stirring plate and the guide plate to improve the mixing efficiency of urea particles and ultrapure water.

Benefits of technology

By pretreating the urea particles and forming a vortex, the mixing efficiency of urea particles and ultrapure water is significantly improved, the problem of low mixing efficiency of urea particles and water is solved, and the quality and production efficiency of urea solution are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-precision urea filtering device, which relates to the technical field of urea filtering and comprises a filtering device body, the filtering device body comprises a mixing assembly, the top of the mixing assembly is fixedly communicated with a blanking assembly, and the blanking assembly is slidably connected with a crushing assembly; the crushing assembly comprises a crushing box, a crushing protective cover is rotationally connected to the crushing box, a breaking blade is rotationally connected to an inner bottom plate of the crushing protective cover, the urea particles are pretreated through the crushing assembly, and the urea particles put into the crushing box are crushed, so that the urea particles with different sizes are crushed into small particles; and when the urea particles are crushed, the crushing box is rotated to one side, so that a bottom plate of the crushing box is in a closed state, the urea particles are prevented from falling off from the crushing box in the crushing process, and the working efficiency during later mixing is improved through pretreatment of the urea particles.
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Description

Technical Field

[0001] The utility model relates to the technical field of urea filtering, in particular to a high-precision urea filtering device. Background Art

[0002] As a neutral fertilizer, urea is suitable for all kinds of soils and plants. It is easy to store, convenient to use, and has little destructive effect on the soil. It is a chemical nitrogen fertilizer with a large usage and also the nitrogen fertilizer with the highest nitrogen content. In industry, ammonia and carbon dioxide are used to synthesize urea under certain conditions. Urea itself can also be prepared into urea solution. Urea granules are usually dissolved in water during preparation. However, there are large agglomerated urea that is difficult to dissolve or cannot be completely dissolved, which affects the quality of the subsequent urea solution. Therefore, the agglomerated urea granules need to be processed and filtered to improve the production efficiency of the urea solution.

[0003] The existing patent CN215429345U urea filter device adopts a crushing blade to crush the agglomerated granular urea poured into the inner side of the preparation barrel. At the same time, an annular plate and a plurality of rotatably installed knocking columns are arranged above the crushing blade. When the annular plate rotates, the centrifugal force can be used to make the plurality of knocking columns rotate above the inner side of the preparation barrel, and cooperate with the crushing blade to knock and crush the agglomerated granular urea, thereby accelerating the crushing of urea, ensuring that it is well dissolved with water in the later stage, and also facilitating fine filtering work;

[0004] In the above-mentioned comparative documents, since urea particles are of different sizes, the particles of different sizes need to be uniformly crushed before feeding, so as to ensure the subsequent fusion of urea particles and ultrapure water and improve the fusion efficiency. However, the above-mentioned comparative documents adopt the method of crushing in water. Since the crushing in water generates resistance with the liquid during rotation, the urea particles cannot be effectively crushed. Therefore, the utility model proposes a high-precision urea filtering device. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to provide a high-precision urea filtering device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-precision urea filter device, comprising a filter device body, the filter device body comprising a mixing component, the top of the mixing component is fixedly connected to a feeding component, and the feeding component is slidably connected to a crushing component;

[0007] The crushing assembly includes a crushing box, a crushing protection cover is rotatably connected to the crushing box, a broken blade is rotatably connected to the inner bottom plate of the crushing protection cover, a waterproof motor is arranged on the crushing box at the bottom of the broken blade, and the output end of the waterproof motor is connected to the broken blade.

[0008] As a preferred embodiment, the material discharge assembly includes a material discharge box, a sliding seat is arranged on the top of the material discharge box, the crushing box is rotatably connected to the sliding seat, and the material discharge box is provided with a material discharge port in the sliding seat.

[0009] The beneficial effect of adopting the above further scheme is: the crushed urea granules are introduced into the mixing box through the discharge box, and the crushing box is rotated and connected to the sliding seat under the action of the sliding seat. When the urea granules are crushed, the crushing box is rotated to one side so that the bottom of the crushing box is closed, thereby preventing the urea granules from falling from the bottom of the crushing box when the urea granules are crushed.

[0010] As a preferred embodiment, the inner bottom plate of the discharge box is provided with a diverter block, the diverter block has an inclined structure, and the inclination angle of the diverter block increases from top to bottom.

[0011] The beneficial effect of adopting the above further scheme is: through the setting of the diverter block, the ultrapure water entering the feed box is diverted to both sides under the action of the diverter block, and the urea particles attached to the outside of the feed box can be diverted to the inside of the mixing box under the action of the diverter block.

[0012] As a preferred embodiment, a water inlet pipe is fixedly connected to the discharge box on both sides of the two sliding seats.

[0013] The beneficial effect of adopting the above further solution is: ultrapure water is injected into the interior of the feed box through the water inlet pipe, so that it is subsequently mixed with the crushed urea particles.

[0014] As a preferred embodiment, the mixing assembly includes a mixing box, a connecting frame is provided on the mixing box, a rotating shaft is rotatably connected between the connecting frame and the mixing box, and a stirring plate is provided on the rotating shaft.

[0015] The beneficial effect of adopting the above further scheme is: the stirring plate is driven to rotate by the rotating shaft, so that the liquid mixture inside it rotates to generate a vortex, and the rotation directions of the two rotating shafts are opposite. Therefore, during the mixing process, two vortices that collide with each other are generated, accelerating the mixing of ultrapure water and urea particles.

[0016] As a preferred embodiment, guide plates are provided on the mixing box, and the guide plates are distributed in a ring shape, with the guide plates on one side being distributed in a clockwise direction and the guide plates on the other side being distributed in a counterclockwise direction.

[0017] The beneficial effect of adopting the above further scheme is that the formation of two vortices can be accelerated by two sets of guide plates designed in positive and negative directions, thereby improving the mixing efficiency of ultrapure water and urea particles.

[0018] As a preferred embodiment, the mixing box is provided with a guide plate between the two rotating shafts, and there are two guide plates in total, and the two guide plates are mirror-symmetrical about the center of the mixing box.

[0019] The beneficial effect of adopting the above further scheme is: the position where the two vortices contact each other is guided by the guide plate, and the flow rate of the vortex is accelerated under the action of the guide plate, so that greater energy is generated when they collide, thereby improving the fusion of urea particles and ultrapure water when mixed.

[0020] As a preferred embodiment, a support frame is provided at the bottom of the mixing box, a drive motor is provided at the bottom of the mixing box, the output end of the drive motor is connected to the rotating shaft, and a discharge pipe is fixedly connected to the bottom of the mixing box between the two drive motors.

[0021] The beneficial effect of adopting the above further scheme is: the mixing box is set at a specified position by the support frame, and the driving motor is further used to provide power for the rotation of the shaft, and finally the mixed urea liquid is discharged through the discharge pipe.

[0022] Compared with the prior art, the advantages and positive effects of the utility model are:

[0023] 1. In the utility model, the urea granules are pre-treated by the crushing assembly, and the urea granules put into the crushing box are crushed so that the urea granules of different sizes are crushed into small particles, so as to accelerate the mixing with ultrapure water in the later stage. When the urea granules are crushed, the crushing box is rotated to one side so that the bottom plate of the crushing box is in a closed state, so as to avoid the urea granules falling from the crushing box during the crushing process. By pre-treating the urea granules, the working efficiency of the later mixing is accelerated.

[0024] 2. In the utility model, the rotating shaft is driven to rotate by a driving motor, so that the rotating shaft stirs the urea mixed liquid through the stirring plate when rotating. During the stirring process, under the action of the guide plate, the urea mixed liquid forms a vortex, and two vortices rotating in positive and reverse directions collide with each other under the action of the guide plate to form another new vortex. The mixing of urea particles and ultrapure water is accelerated by three vortices, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a front view of a high-precision urea filtering device of the utility model;

[0026] Figure 2 This is a disassembled diagram of a high-precision urea filtering device of the utility model;

[0027] Figure 3 This is a structural diagram of a crushing component in a high-precision urea filtering device of the utility model;

[0028] Figure 4 This is a cross-sectional view of a feeder assembly in a high-precision urea filter device of the utility model;

[0029] Figure 5 This is a structural diagram of a mixing component in a high-precision urea filtering device of the utility model;

[0030] Figure 6 The utility model is a schematic diagram of the bottom structure of a mixing box in a high-precision urea filtering device.

[0031] Reference numerals

[0032] 1. Filter body;

[0033] 2. Mixing assembly; 21. Mixing box; 22. Support frame; 23. Connecting frame; 24. Rotating shaft; 25. Guide plate; 26. Guide plate; 27. Stirring plate; 28. Driving motor; 29. ​​Feeding pipe;

[0034] 3. Feeding assembly; 31. Feeding box; 32. Sliding seat; 33. Water inlet pipe; 34. Feeding port; 35. Diverter block;

[0035] 4. Crushing assembly; 41. Crushing box; 42. Crushing protection cover; 43. Broken blade; 44. Waterproof motor. DETAILED DESCRIPTION

[0036] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0037] like Figure 1-6As shown, the utility model provides a technical solution: a high-precision urea filtering device, including a filtering device body 1, the filtering device body 1 includes a mixing assembly 2, the top of the mixing assembly 2 is fixedly connected to a feeding assembly 3, and the feeding assembly 3 is slidably connected to a crushing assembly 4; the crushing assembly 4 includes a crushing box 41, a crushing protection cover 42 is rotatably connected to the crushing box 41, a broken blade 43 is rotatably connected to the inner bottom plate of the crushing protection cover 42, and a waterproof motor 44 is arranged at the bottom of the broken blade 43 on the crushing box 41, and the output of the waterproof motor 44 The end is connected with the broken blade 43, the unloading assembly 3 includes a unloading box 31, a sliding seat 32 is arranged on the top of the unloading box 31, the crushing box 41 is rotatably connected to the sliding seat 32, the unloading box 31 is located in the sliding seat 32 and has a unloading port 34, the mixing assembly 2 includes a mixing box 21, a connecting frame 23 is arranged on the mixing box 21, a rotating shaft 24 is rotatably connected between the connecting frame 23 and the mixing box 21, a stirring plate 27 is arranged on the rotating shaft 24, a supporting frame 22 is arranged at the bottom of the mixing box 21, a driving motor 28 is arranged at the bottom of the mixing box 21, and the driving motor The output end of the mixing box 21 is connected to the rotating shaft 24. The bottom of the mixing box 21 is located between the two driving motors 28 and is fixedly connected to a feeding pipe 29. The urea particles are pre-processed by the crushing assembly 4, and the urea particles put into the crushing box 41 are crushed so that the urea particles of different sizes are crushed into small particles, thereby accelerating the mixing with ultrapure water in the later stage. When the urea particles are crushed, the crushing box 41 is rotated to one side so that the bottom plate of the crushing box 41 is in a closed state, so as to prevent the urea particles from falling from the crushing box 41 during the crushing process. After the urea granules are pre-treated and crushed, the urea granules are introduced into the mixing assembly 2, and the rotating shaft 24 is driven to rotate by the driving motor 28, so that the rotating shaft 24 stirs the urea mixed liquid through the stirring plate 27 during rotation. During the stirring process, under the action of the guide plate 26, the urea mixed liquid forms a vortex, and the two vortices rotating in positive and negative directions collide with each other under the action of the guide plate 25 to form another new vortex. The mixing of urea granules and ultrapure water is accelerated by three vortices, thereby solving the technical problem of low mixing efficiency of urea granules and ultrapure water.

[0038] Further, such as Figure 2 - Figure 5As shown: a guide plate 26 is arranged on the mixing box 21, and the guide plates 26 are distributed in a ring shape, the guide plates 26 on one side are distributed clockwise, and the guide plates 26 on the other side are distributed counterclockwise. The mixing box 21 is provided with a guide plate 25 between the two rotating shafts 24. There are two guide plates 25 in total, and the two guide plates 25 are mirror-symmetrical about the center of the mixing box 21. The two sets of guide plates 26 designed in positive and negative directions can accelerate the formation of two vortices, improve the mixing efficiency of ultrapure water and urea particles, and guide the position where the two vortices contact each other through the guide plate 25. Under the action of the guide plate 25, the flow velocity of the vortex is accelerated, so that it generates greater energy when colliding, so that the fusion of urea particles and ultrapure water when mixed is improved, and the technical problem of uneven mixing of urea mixed liquid is solved.

[0039] The above solution still has the problem that the crushed urea in the feed box 31 cannot enter the mixing box 21. Figure 4 As shown: In the present embodiment, the inner bottom plate of the feed box 31 is provided with a diverter block 35, the diverter block 35 has an inclined structure, and the inclination angle of the diverter block 35 increases from top to bottom. Through the setting of the diverter block 35, the ultrapure water entering the feed box 31 is diverted to both sides under the action of the diverter block 35, and the urea particles attached to the outside of the feed box 31 can be diverted to the inside of the mixing box 21 under the action of the diverter block 35.

[0040] The above solutions still have the problem of unreasonable liquid entry position, such as Figure 4 As shown: In the present embodiment, a water inlet pipe 33 is fixedly connected to both sides of the two sliding seats 32 on the feed box 31, and ultrapure water is injected into the feed box 31 through the water inlet pipe 33. Under the action of the diverter block 35, the urea particles attached to the feed box 31 are introduced into the mixing box 21 together, so that they are subsequently mixed with the crushed urea particles.

[0041] Working principle:

[0042] like Figure 1-6As shown, first, the support frame 22 places the filter device body 1 at the specified position, and then the crushing box 41 is rotated to make its bottom in a closed state, and further urea granules are respectively put into the two crushing boxes 41, and the crushing protection cover 42 is closed. At this time, the waterproof motor 44 is turned on to drive the broken blade 43 to crush the urea granules. After crushing, the crushing box 41 is rotated to the specified position, so that the bottom of the crushing box 41 is in an open state. At this time, the urea granules in the crushing box 41 fall into the lower box 31, and at the same time, the ultrapure water is passed through the inlet The water pipe 33 is injected into the discharge box 31. Under the action of the diverter block 35, the urea granules and ultrapure water are introduced into the mixing box 21. The drive motor 28 is turned on to drive the rotating shaft 24 to rotate, so that the rotating shaft 24 stirs the urea mixed liquid through the stirring plate 27 during rotation. During the stirring process, under the action of the guide plate 26, the urea mixed liquid forms a vortex, and the two vortices rotating in the forward and reverse directions collide with each other under the action of the guide plate 25 to form another new vortex. The mixing of urea granules and ultrapure water is accelerated by the three vortices.

[0043] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A high-precision urea filtration device, characterized in that: The invention comprises a filter device body (1), wherein the filter device body (1) comprises a mixing assembly (2), the top of the mixing assembly (2) is fixedly connected to a feeding assembly (3), and a crushing assembly (4) is slidably connected to the feeding assembly (3); The crushing assembly (4) comprises a crushing box (41), a crushing protection cover (42) is rotatably connected to the crushing box (41), a broken blade (43) is rotatably connected to the inner bottom plate of the crushing protection cover (42), a waterproof motor (44) is provided at the bottom of the broken blade (43) on the crushing box (41), and an output end of the waterproof motor (44) is connected to the broken blade (43).

2. A high-precision urea filtering device according to claim 1, characterized in that: The material discharge assembly (3) comprises a material discharge box (31), a sliding seat (32) is arranged on the top of the material discharge box (31), the crushing box (41) is rotatably connected to the sliding seat (32), and the material discharge box (31) is located in the sliding seat (32) and is provided with a material discharge opening (34).

3. A high-precision urea filtering device according to claim 2, characterized in that: The inner bottom plate of the unloading box (31) is provided with a diverter block (35), and the diverter block (35) has an inclined structure, and the inclination angle of the diverter block (35) increases from top to bottom.

4. A high-precision urea filtering device according to claim 2, characterized in that: A water inlet pipe (33) is fixedly connected to the discharge box (31) and located on both sides of the two sliding seats (32).

5. A high-precision urea filtering device according to claim 1, characterized in that: The mixing assembly (2) comprises a mixing box (21), a connecting frame (23) is arranged on the mixing box (21), a rotating shaft (24) is rotatably connected between the connecting frame (23) and the mixing box (21), and a stirring plate (27) is arranged on the rotating shaft (24).

6. A high-precision urea filtering device according to claim 5, characterized in that: The mixing box (21) is provided with guide plates (26), and the guide plates (26) are distributed in a ring shape, with the guide plates (26) on one side being distributed in a clockwise direction and the guide plates (26) on the other side being distributed in a counterclockwise direction.

7. A high-precision urea filtering device according to claim 5, characterized in that: The mixing box (21) is provided with a guide plate (25) between the two rotating shafts (24), and two guide plates (25) are provided in total, and the two guide plates (25) are mirror-symmetrical about the center of the mixing box (21).

8. A high-precision urea filtering device according to claim 5, characterized in that: A support frame (22) is provided at the bottom of the mixing box (21), a driving motor (28) is provided at the bottom of the mixing box (21), an output end of the driving motor (28) is connected to the rotating shaft (24), and a feeding pipe (29) is fixedly connected to the bottom of the mixing box (21) between the two driving motors (28).