Forming device for granular biomass fuel processing

By using a rotating scraper and trapezoidal support structure in the biomass fuel pelletizing device, combined with a screen and a vibrating motor, the problem of difficult fuel block discharge was solved, and rapid discharge and efficient production of fuel pellets were achieved.

CN224057553UActive Publication Date: 2026-03-31潜江市栖木生物质能源有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

Existing fuel briquetting equipment is not convenient for discharging the extruded fuel briquettes, which reduces the efficiency of production and processing.

Method used

A pellet biomass fuel processing forming device was designed. A rotating first scraper scrapes the top of the support base, and combined with the trapezoidal support base and screen screening, and with the help of a vibrating motor to accelerate the discharge, the fuel pellets are discharged quickly.

Benefits of technology

It improves fuel emission efficiency, reduces raw material waste, and enhances production and processing efficiency and the practicality of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a forming device for granular biomass fuel processing, which comprises a blanking hopper and a processing hopper which are coaxially arranged, a support seat with a trapezoidal section is fastened in the blanking hopper, a discharge hopper is obliquely connected to the side wall of the blanking hopper, and the upper end of the discharge hopper is connected with the bottom of the support seat; a grinding disc is arranged in the machining hopper, a plurality of through holes used for discharging are formed in the grinding disc, a rotating rod penetrating through the grinding disc is rotationally connected to the supporting base, a plurality of rotating shafts are fastened to the outer wall of the upper end of the rotating rod in the circumferential direction, grinding rollers in clearance fit with the grinding disc are rotationally connected to the rotating shafts, and a driving motor is fastened to the bottom of the supporting base; and the output end of the driving motor and the bottom of the rotating rod are coaxially connected with gears. The top of the supporting seat can be scraped through the rotating first scraping plate, under the material guiding effect of the supporting seat with the cross section of a trapezoidal structure, feed falling to the top of the supporting seat is conveniently and rapidly discharged, and the production and processing efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of biomass fuel processing technology, specifically to a forming device for processing pellet biomass fuel. Background Technology

[0002] Biomass fuel refers to the combustion of biomass materials as fuel. It mainly involves crushing agricultural and forestry waste such as straw, rice husks, and wood chips, then extruding and plasticizing them to produce environmentally friendly fuel. It can be used as fuel for furnaces, boilers, and power generation furnaces, and in some areas, it can completely replace coal.

[0003] Extrusion molding is a common biomass fuel processing method. It involves compressing biomass raw materials into uniform, dense pellets or blocks using an extruder to improve combustion efficiency and facilitate storage and transportation. However, existing fuel briquetting devices are inconvenient for discharging the extruded fuel blocks, reducing production efficiency. Therefore, we propose a pelletizing device for processing biomass fuel pellets. Utility Model Content

[0004] To address the shortcomings of existing fuel briquetting devices, which make it difficult to discharge the extruded fuel briquettes and reduce production efficiency, this invention provides a pellet biomass fuel processing molding device. This device features a rotating first scraper that can scrape the top of the support base, facilitating rapid discharge of feed and solving the problems mentioned in the background art.

[0005] The technical solution of this utility model is implemented as follows: A pellet biomass fuel processing forming device includes a feeding hopper and a processing hopper arranged coaxially. A support base with a trapezoidal cross-section is tightly fixed inside the feeding hopper, and a discharge hopper is inclinedly connected to the side wall of the feeding hopper. The upper end of the discharge hopper is connected to the bottom of the support base. A grinding disc is provided inside the processing hopper. The grinding disc has several through holes for discharging. A rotating rod that passes through the grinding disc is rotatably connected to the support base. Multiple rotating shafts are tightly fixed along the circumference on the upper outer wall of the rotating rod. Grinding rollers that are clearance-fitted with the grinding disc are rotatably connected to the rotating shafts. A drive motor is tightly fixed to the bottom of the support base. The output end of the drive motor and the bottom of the rotating rod are coaxially connected to gears, which mesh with each other. Multiple first scrapers are inclinedly connected along the circumference on the outer wall of the rotating rod. The bottom of the first scrapers is clearance-fitted with the top of the support base, and multiple second scrapers are tightly fixed along the circumference on the outer wall of the rotating rod. The top of the second scrapers is clearance-fitted with the bottom surface of the grinding disc.

[0006] Optionally, the bottom of the discharge hopper is provided with an opening and a screen is fastened inside it, and the bottom of the screen is provided with a receiving hopper that is fastened to the bottom surface of the discharge hopper, and a discharge pipe is connected to the bottom of the receiving hopper.

[0007] Optionally, a vibrating motor is fixedly connected to the bottom surface of the discharge hopper.

[0008] Optionally, a limiting seat is coaxially connected to the upper end of the rotating rod, the limiting seat is set through the grinding disc, and a mounting seat located on the top of the limiting seat is coaxially set on the rotating rod;

[0009] The end of the rotating shaft is fastened to the outer wall of the mounting base, and the upper end of the rotating rod is provided with a threaded section, on which a limit nut is coaxially connected.

[0010] Optionally, an annular seat is coaxially connected to the inner wall of the processing hopper, the grinding disc is coaxially connected to the top of the annular seat, and a guide plate with a conical structure is tightly fixed at the top of the processing hopper.

[0011] Optionally, the bottom of the discharge hopper is fixedly attached to the base, and the bottom of the discharge hopper is connected to the top of the base through a reinforcing plate.

[0012] Optionally, the base is secured with wheels at the four corners of the bottom, and an inspection port is provided on the base directly below the hopper.

[0013] Compared with the prior art, this utility model can drive the first scraper to rotate through the drive motor, so that the rotating first scraper can scrape the top of the support base. Under the material guiding action of the support base with a trapezoidal cross-section, the feed falling to the top of the support base can be quickly discharged. At the same time, the fuel particles falling to the top of the discharge hopper can be screened through the screen. It is not only simple in structure and highly practical, but also improves the efficiency of production and processing. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Figure 2 This is a cross-sectional view of the present invention.

[0017] Figure 3 This is a schematic diagram of the internal structure of the present invention. Figure 1 .

[0018] Figure 4 This is a schematic diagram of the internal structure of the present invention. Figure 2 .

[0019] In the diagram: 1. Guide plate; 2. Gear; 3. Discharge hopper; 4. Vibrating motor; 5. Screen; 6. First scraper; 7. Reinforcing plate; 8. Base; 9. Drop hopper; 10. Second scraper; 11. Processing hopper; 12. Traveling wheel; 13. Discharge pipe; 14. Receiving hopper; 15. Mounting seat; 16. Grinding disc; 17. Annular seat; 18. Rotating rod; 19. Grinding roller; 20. Rotating shaft; 21. Limit nut; 22. Support seat; 23. Drive motor; 24. Inspection port; 25. Through hole; 26. Limit seat. Detailed Implementation

[0020] The technical solution of this utility model will be clearly and completely described below with reference to its embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0021] Reference Figures 1 to 4 This utility model provides a technical solution: a pellet biomass fuel processing molding device, including a feeding hopper 9 and a processing hopper 11 coaxially arranged. A support base 22 with a trapezoidal cross-section is tightly fitted inside the feeding hopper 9, and a discharge hopper 3 is obliquely connected to the side wall of the feeding hopper 9. The upper end of the discharge hopper 3 is connected to the bottom of the support base 22. Figure 1 , 2 As shown, the trapezoidal cross-section of the support 22 facilitates the discharge of fuel particles falling on its top, improving the efficiency of fuel falling. The falling fuel particles move to the top of the discharge hopper 3.

[0022] An opening is provided at the bottom of the discharge hopper 3, and a screen 5 is fastened inside it. Under the filtering action of the screen 5, the generated feed scraps can be filtered. The bottom of the screen 5 is provided with a receiving hopper 14 that is fastened to the bottom surface of the discharge hopper 3. The screened scraps fall into the receiving hopper 14 for collection, avoiding waste of raw materials. In order to facilitate the rapid discharge of scraps, a feed pipe 13 is connected to the bottom of the receiving hopper 14. At the same time, a vibrating motor 4 is fixedly connected to the bottom surface of the discharge hopper 3. Under the vibration action of the vibrating motor 4, the rapid discharge of scraps and pellet fuel can be further accelerated, which greatly improves the production efficiency.

[0023] As shown in 3 and 4, during extrusion production, a grinding disc 16 is provided inside the processing hopper 11. The grinding disc 16 has several through holes 25 for material discharge. An annular seat 17 is coaxially connected to the inner wall of the processing hopper 11. The grinding disc 16 is coaxially connected to the top of the annular seat 17. A rotating rod 18 that passes through the grinding disc 16 is rotatably connected to the support seat 22. Multiple rotating shafts 20 are circumferentially fastened to the upper outer wall of the rotating rod 18. A grinding roller 19 that is clearance-fitted with the grinding disc 16 is rotatably connected to the rotating shaft 20.

[0024] Meanwhile, to facilitate the replacement and installation of the grinding roller 19 and the grinding disc 16, a limiting seat 26 is coaxially connected to the upper end of the rotating rod 18. The limiting seat 26 is set through the grinding disc 16, and a mounting seat 15 located on the top of the limiting seat 26 is coaxially set on the rotating rod 18. The end of the rotating shaft 20 is fastened to the outer wall of the mounting seat 15. The upper end of the rotating rod 18 is provided with a threaded section, and a limiting nut 21 is coaxially connected to the threaded section. By disassembling the limiting nut 21, the mounting seat 15 can be installed and removed from the rotating rod 18. This not only makes the structure simple and easy to operate, but also improves the practicality of the device.

[0025] To achieve normal extrusion processing, a drive motor 23 is fastened to the bottom of the support base 22, and gears 2 are coaxially connected to the output end of the drive motor 23 and the bottom of the rotating rod 18, with the gears 2 meshing with each other. Multiple first scrapers 6 are inclinedly connected to the outer wall of the rotating rod 18 along the circumference. The bottom of the first scraper 6 is in clearance fit with the top of the support base 22, and multiple second scrapers 10 are fastened to the outer wall of the rotating rod 18 along the circumference. The top of the second scraper 10 is in clearance fit with the bottom surface of the grinding disc 16. Driven by the drive motor 23, the first scrapers 6 rotate and scrape the top of the support base 22, which can quickly discharge the feed that falls to the top of the support base 22. Under the scraping action of the second scrapers 10, the feed can be quickly formed and segmented.

[0026] In summary, this pellet biomass fuel processing molding device features a conical guide plate 1 fastened to the top of the processing hopper 11 during use, facilitating the rapid descent of raw materials and preventing them from falling, thus greatly simplifying the processing process. To improve the overall stability of the device, a base 8 is fastened to the bottom of the discharge hopper 9, with wheels 12 fastened to the four corners of the base 8, making it easy for users to push and transport the device. The bottom of the discharge hopper 3 is connected to the top of the base 8 via a reinforcing plate 7, which improves the overall structural stability of the device. Additionally, to facilitate user maintenance, an inspection port 24 is provided on the base 8 directly below the discharge hopper 9.

[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A briquetting device for processing granular biomass fuel, comprising a blanking hopper (9) and a processing hopper (11) arranged coaxially, characterized in that, The support seat (22) with a trapezoidal cross section is fixed inside the blanking hopper (9), and the discharge hopper (3) is obliquely connected to the side wall of the blanking hopper (9), and the upper end of the discharge hopper (3) is connected to the bottom of the support seat (22); The grinding disc (16) is arranged in the processing hopper (11), a plurality of through holes (25) for discharging are formed in the grinding disc (16), the rotating rod (18) penetrating through the grinding disc (16) is rotatably connected to the support seat (22), a plurality of rotating shafts (20) are fixed to the outer wall of the upper end of the rotating rod (18) in the circumferential direction, the grinding rollers (19) in gap cooperation with the grinding disc (16) are rotatably connected to the rotating shafts (20), the drive motor (23) is fixed to the bottom of the support seat (22), the output end of the drive motor (23) and the bottom of the rotating rod (18) are coaxially connected with the gear (2), and the gears (2) are meshedly connected. A plurality of first scrapers (6) are obliquely connected to the outer wall of the rotating rod (18) in the circumferential direction, the bottom of the first scraper (6) is in gap cooperation with the top of the support seat (22), and a plurality of second scrapers (10) are fixed to the outer wall of the rotating rod (18) in the circumferential direction, the top of the second scraper (10) is in gap cooperation with the bottom surface of the grinding disc (16).

2. The pellet-type biomass fuel processing molding apparatus according to claim 1, wherein The bottom of the discharge hopper (3) is provided with an opening, and the screen (5) is fixed inside the discharge hopper (3), and the bottom of the screen (5) is provided with the receiving hopper (14) fixed to the bottom surface of the discharge hopper (3), and the bottom of the receiving hopper (14) is connected with the discharging pipe (13).

3. The pelletized biomass fuel processing molding apparatus as set forth in claim 2, wherein, The vibration motor (4) is fixedly connected to the bottom surface of the discharge hopper (3).

4. The pellet-type biomass fuel processing molding apparatus according to claim 1, wherein The upper end of the rotating rod (18) is coaxially connected with the limiting seat (26), the limiting seat (26) penetrates through the grinding disc (16), and the mounting seat (15) located at the top of the limiting seat (26) is coaxially arranged on the rotating rod (18); The end of the rotating shaft (20) is fixed to the outer wall of the mounting seat (15), the upper end of the rotating rod (18) is provided with a threaded section, and the limiting nut (21) is coaxially connected to the threaded section.

5. The pelletized biomass fuel processing molding apparatus according to claim 4, wherein The annular seat (17) is coaxially connected to the inner wall of the processing hopper (11), the grinding disc (16) is coaxially connected to the top of the annular seat (17), and the tapered guide plate (1) is fixed to the top of the processing hopper (11).

6. The pellet-type biomass fuel molding apparatus according to any one of claims 1 to 5, wherein The bottom of the blanking hopper (9) is fixed with the base (8), and the bottom of the discharge hopper (3) is connected to the top of the base (8) through the reinforcing plate (7).

7. The pelletized biomass fuel processing molding apparatus as set forth in claim 6, wherein The walking wheels (12) are fixed to the bottom of the base (8) at four corners, and the access opening (24) located directly below the blanking hopper (9) is arranged on the base (8). The bottom of the base (8) is fixed with the walking wheels (12), and the access opening (24) located directly below the blanking hopper (9) is arranged on the base (8).